Coal Plant Flue Gas Research Articles

Modeling and optimization of an integrated membrane – P/VSA separation process for CO2 removal from coal plant flue gas

This work presents a mathematical framework for the simulation and optimization of an integrated membrane – Pressure/Vacuum Swing Adsorption (P/VSA) process for CO2 removal from coal plant flue gas. The integrated process includes a membrane module in the first stage and a P/VSA unit in the second stage and it is optimized to minimize energy requirement for 95% and 90% total CO2 purity and recovery, respectively. Three membrane specifications, with CO2/N2 selectivity of 75, 50 and 25, and two adsorbents, zeolite 13X and MOF UTSA-16, are examined. The configuration which includes a membrane module with a CO2/N2 selectivity of 75 followed by a P/VSA unit with a UTSA-16 adsorbent leads to a minimum energy demand of 163 kWh/tn CO2, which is lower than the energy requirements of competitive CO2 separation processes, such as a two-stage P/VSA and multi-stage membrane processes. In addition, lowering the CO2/N2 selectivity from 75 to 50, leads to a minimum energy requirement of 177 kWh/tn CO2, which is still competitive to the other CO2 capture technologies. Furthermore, a comparison between different operating temperatures demonstrates that although a higher temperature increases the total energy demand, it has no impact on the optimal operating conditions and separation efficiency.

Electrochemical Membrane Technology for Carbon Dioxide Capture from Flue Gas

© 2017 The Authors. Published by Elsevier Ltd. To address concerns about climate change resulting from emission of CO 2 by fossil-fuel power plants, FuelCell Energy, Inc. (FCE) has developed Combined Electric Power and Carbon-dioxide Separation (CEPACS) system concept. The CEPACS system utilizes Electrochemical Membrane (ECM) technology derived from the Company's Direct FuelCell ® products. The system separates the CO 2 from the flue gas of other plants and produces electric power using a supplementary fuel. FCE is currently evaluating the use of ECM to cost effectively separate CO 2 from the flue gas of Pulverized Coal (PC) power plants under a U.S. Department of Energy contract. The overarching objective of the project is to verify that the ECM can achieve at least 90% CO 2 capture from the flue gas with no more than 35% increase in the cost of electricity. The project activities have included: 1) techno-economic analysis for an ECM-based CO 2 capture system applied to a 550 MW existing PC plant, 2) laboratory scale operational and performance tests of a membrane assembly, 3) performance tests of the membrane to evaluate the effects of impurities present in the coal plant flue gas, and 4) bench scale testing of an ECM-based CO 2 separation and purification system.

Novel Application of Carbonate Fuel Cell for Capturing Carbon Dioxide from Flue Gas Streams

To address concerns about climate change resulting from emission of CO2 by coal-fueled power plants, FuelCell Energy, Inc. has developed the Combined Electric Power and Carbon-dioxide Separation (CEPACS) system concept. The CEPACS system utilizes Electrochemical Membrane (ECM) technology derived from the Company’s Direct FuelCell® products. The system separates the CO2 from the flue gas of other plants and produces electric power using a supplementary fuel. FCE is currently evaluating the use of ECM to cost effectively separate CO2 from the flue gas of Pulverized Coal (PC) power plants under a U.S. Department of Energy contract. The overarching objective of the project is to verify that the ECM can achieve at least 90% CO2 capture from the flue gas with no more than 35% increase in the cost of electricity. The project activities include: 1) laboratory scale operational and performance tests of a membrane assembly, 2) performance tests of the membrane to evaluate the effects of impurities present in the coal plant flue gas, in collaboration with Pacific Northwest National Laboratory, 3) techno-economic analysis for an ECM-based CO2 capture system applied to a 550 MW existing PC plant, in partnership with URS Corporation, and 4) bench scale (11.7 m2 area) testing of an ECM-based CO2 separation and purification system.

Progress Towards Commercialization of Electrochemical Membrane Technology for CO2 Capture and Power Generation

To address the concerns about climate change resulting from emission of CO2 by coal-fueled power plants, FuelCell Energy, Inc. has developed Combined Electric Power and Carbon-dioxide Separation (CEPACS) system concept, as a novel solution for greenhouse gas emission reduction. The CEPACS system utilizes Electrochemical Membrane (ECM) technology derived from the Company’s well established Direct FuelCell® products. The system concept works as two devices in one: it separates the CO2 from the exhaust of other plants and simultaneously, using a supplementary fuel, produces electric power at high efficiency. FCE is currently evaluating the use of ECM to cost effectively separate CO2 from the flue gas of coal fired power plants under a U.S. Department of Energy contract. The overarching objective of the project is to verify that the ECM can achieve at least 90% CO2 capture from flue gas of a PC plant with no more than 35% increase in the cost of electricity. The specific objectives and related activities presently ongoing for the project include: 1) conduct bench scale tests of ECM and 2) evaluate the effects of impurities present in the coal plant flue gas by laboratory scale performance tests of the membrane.