Catalytic amine-solvent regeneration has been validated as an energy-saving strategy for CO2 chemisorption by boosting reaction kinetics under mild conditions. The upscale performance evaluation and long-term durability are indispensable steps for industrial application but have been scarcely reported thus far. Here, we report a ZrO2/Al2O3 pack catalyst that possesses strong metal oxide-support interactions, a porous structure, active and stable Zr–O–Al coordination, promoted proton transfer and a 40.7% decrease in the energy activation of carbamate decomposition, which significantly accelerates CO2 desorption kinetics. The upscale experiment and cost evaluation based on industrial flue gas revealed that the use of packing catalysts can reduce energy consumption by 27.56% and optimize the overall cost by 10.49%. The active sites present excellent stability in alkaline solvents. This work is the first to investigate the ability of high-technology readiness (technology readiness level at 6 (TRL 6)) for catalytic amine-solvent regeneration, providing valuable insights for potential applications involving efficient CO2 capture with catalyst assistance.
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