Integrated CO2 capture and utilization via reverse water–gas shift reaction (ICCU-RWGS) for syngas production is a promising step contributing to carbon neutrality. Naturally occurring Ca-rich ores are potential candidates of dual function materials (DFMs) for ICCU-RWGS, while the practical circulating operation in twin fluidized-bed reactors necessitates DFMs pellets with high reactivity and good mechanical properties, to overcome powder elutriation and to withstand particle attrition. Dolomite (DM)-derived catalyst-free DFMs pellets are synthesized via the extrusion-spheronization (ES) and graphite-casting (GC) methods. Pelletization will result in pore structure blockage while the decline in textural properties has been remedied to some extent, due to the decomposition of CaMg(CO3)2. The hydration activation of Ca species in molding has benefited the DFMs pellets with uniform dispersion of CaO with smaller grain size. The dolomite-derived DFMs pellets outperform the pristine dolomite and the calcined dolomite DFMs regarding the ICCU-RWGS performance. Promoters such as Al2O3, ZrO2 or aluminate cement (AC) are incorporated to enhance the mechanical strength of the DM-GC pellets. The formed Ca3Al2O6, CaAl2O4, CaZrO3, and Ca2Al2SiO7 due to the interaction between CaO and the promoter, act as supporting skeleton for reinforced mechanical strength and physical barrier for retarding crystal sintering and particle agglomeration. Upon doping 10 wt% ZrO2, the compressive strength of the DM-GC pellets increases remarkably from 0.13 to 1.35 MPa. The desired DM-GC-Zr5 DFMs pellets exhibit excellent ICCU-RWGS performance with high and stabilized CO2 capture capacity (6.01 mmol CO2/g) and CO yield (5.01 mmol CO/g) within 10 cycles, demonstrating as a good DFMs candidate for cost-effective CO2 capture and conversion.
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