Stone Mastic Asphalt (SMA) is a composite mixture made up of high-quality crushed stone, fine aggregates, an asphalt binder, and a significant percentage of mineral filler in contrast to conventional mixtures. Renowned for its durability and rolling resistance, it is predominantly employed as a surface “wearing” course on main roads subjected to heavy traffic, but it can also be used as a binder course under specific project requirements. In this study, we investigated the effect of hydrated lime as a partial replacement of limestone filler at various concentrations on the mechanical and cracking resistance characteristics of 10-mm SMA mixtures. The semi-circular bending (SCB) test, which is pivotal for understanding the cracking mechanism was used to assess the mixtures performance-related response to this distress type. The mixture cores were produced with granite aggregates, limestone filler as natural filler, hydrated lime as natural filler replacement, and a 30/45 penetration asphalt type. Mixtures containing 1.1 %, 2.2 %, and 3.4 % of hydrated lime by weight of aggregates were evaluated, in addition to a control mixture without hydrated lime. The factors considered for comparing the mixtures included: load and deformation curves, stiffness, fracture toughness, fracture energy, and flexibility index of the mixtures. The experimental program also comprised a set of various test temperatures (0°C, 10°C, and 20°C) to better understand the cracking mechanism. Experimental results indicated a significant performance-dependency on the HL concentration and the test temperature. Precisely, it was found that the mixture with the highest hydrated lime content (3.4 %) exhibited the best cracking performance at 0°C and 20°C, making it a suitable filler replacement concentration. However, at 10°C, the mixture containing 2.2 % hydrated lime showed the most consistent performance overall, suggesting and important improvement in asphalt mixtures’ cracking resistance. Overall, these findings obtained from the SCB test approach substantiate the potential benefit of hydrated lime filler replacement in optimizing the cracking performance and durability of SMA mixtures under varying temperature conditions and loading regimes.
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