Zigzag-channel printed circuit heat exchangers (PCHEs) are widely used in nuclear energy, solar energy, and aerospace due to their good heat transfer performance. However, the high flow resistance of zigzag channels leads to large pumping power consumption and thus limits the overall performance. Although previous modified channels could reduce the flow resistance of PCHEs, they also bring a decrease in the heat transfer efficiency. Inspired by river islands, this study proposes a novel nature-inspired channel. The nature-inspired channel heat exchanger, along with a traditional zigzag-channel heat exchanger, were manufactured by 3D printing. The high-temperature air-air flow and heat transfer experiments show that the nature-inspired channel heat exchanger increases the average heat transfer rate by 1.5% and significantly reduces the pressure drop by 34.85%. The addition of airfoil fins at the corners effectively alleviates the flow resistance caused by flow separation, reattachment, and collision, leading to a higher Nusselt number and a lower Fanning friction factor. The Nusselt number of nature-inspired channel is 59% higher than that of the zigzag channel with a 15° inclined angle. This work demonstrates that the nature-inspired channel could significantly reduce the flow resistance while maintaining high heat transfer efficiency compared with the traditional zigzag channel.
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