Chain Shuttling Research Articles

Upcycling of polyethylene/polypropylene mixtures promoted by well-controlled multiblock olefin copolymers

Polyethylene (PE) and isotactic polypropylene (iPP) are two of the most widely used polymer materials, whose huge consumptions urge people to tackle their recycling problem. The incompatibility of PEs and PPs has resulted in their waste streams being recycled into low-value products with poor mechanical properties. Herein, a series of iPP-based olefin block copolymers (OBC) with up to five alternating hard/soft blocks were prepared via coordinative chain transfer polymerization. The facile synthetic strategy of multiblock OBCs not only overcame the inefficiency and diseconomy of living coordination polymerization, but also avoided the critical requirements of complex dual-catalyst systems for chain shuttling polymerization, making it suitable for low-cost and large-scale production of OBCs. These well-designed OBCs provided excellent elastomeric properties combining high strength, high elongation, and high elastic recovery. More importantly, they also demonstrated a strong ability in the upcycling of PE/PP mixtures, transforming brittle blends into tough materials. The PE/PP blends compatibilized with OBCs exhibited greatly improved interfacial adhesion and mechanical properties, with up to 25 times higher elongation at break compared to uncompatibilized blends. It was further demonstrated by the extruding-blow-molded bottles prepared using post-consumer PE/PP products, where recycled bottles containing OBCs exhibited much better mechanical properties than those without OBC. The synthetic strategy of OBCs and the upcycling route of PE/PP blends in this work are not only of great academic value, but also of substantial economic and environmental significance, providing insights into the sustainable development of plastics.

Chain Shuttling Polymerization for Cycloolefin Block Copolymers: From Engineering Plastics to Thermoplastic Elastomers

Chain Shuttling Polymerization for Cycloolefin Block Copolymers: From Engineering Plastics to Thermoplastic Elastomers

Solution Structure and Dynamics of Hf-Al and Hf-Zn Heterobimetallic Adducts Mimicking Relevant Intermediates in Chain Transfer Reactions.

Cationic cyclometalated hafnocenes [CpPrCpCH2CH2CH2Hf][B(C6F5)4] (4Pr) and [CpiBuCpCH2CH(Me)CH2Hf][B(C6F5)4] (4aiBu and 4biBu) were synthesized from the corresponding [(CpPr)2HfMe][B(C6F5)4] (1Pr) and [(CpiBu)2HfMe][B(C6F5)4] (1iBu) complexes via C-H activation. 4aiBu, 4biBu, and 4Pr, mimicking a propagating M-polymeryl species (M = transition metal) with or without a β-methyl branch on the metalated chains, serve to investigate whether and how the nature of the last inserted olefin molecules changes the structure, stability, and reactivity of the corresponding heterobimetallic complexes, formed in the presence of aluminum- or zinc-alkyl chain transfer agents (CTAs), which are considered relevant intermediates in coordinative chain transfer polymerization (CCTP) and chain shuttling polymerization (CSP) technologies. NMR and DFT data indicate no major structural difference between the resulting heterobridged complexes, all characterized by the presence of multiple α-agostic interactions. On the contrary, thermodynamic and kinetic investigations, concerning the reversible formation and breaking of heterobimetallic adducts, demonstrate that isomer 4aiBu, in which the β-Me is oriented away from the reactive coordination site on Hf, but not 4biBu, having the β-Me pointing in the opposite direction, is capable of reacting with CTAs. Quantification of kinetic rate constants highlights that the formation process is rate limiting and that the nature of the last inserted α-olefin unit modulates transalkylation kinetics. The reaction of 4aiBu, 4biBu, and 4Pr with diisobutylaluminum hydride (DiBAlH) allows the interception and characterization of new heterobinuclear and heterotrinuclear species, featuring both hydride and alkyl bridging moieties, which represent structural models of elusive intermediates in CCTP and CSP processes, capturing the instant when an alkyl chain has just transferred from a transition metal to a main group metal, while the two metals remain engaged in a single heterobimetallic intermediate.

Coordinative Chain Transfer and Chain Shuttling Polymerization.

Coordinative chain transfer polymerization, CCTP, is a degenerative chain transfer polymerization process that has a wide range of applications. It allows a highly controlled synthesis of polyolefins, stereoregular polydienes, and stereoregular polystyrene, including (stereo)block as well as statistical copolymers thereof. It also shows a green character by allowing catalyst economy during the synthesis of such polymers. CCTP notably allows the end functionalization of both the commodity and stereoregular specialty polymers aforementionned, control of the composition of statistical copolymers without adjusting the feed, and quantitative formation of 1-alkenes from ethene. A one-pot one-step synthesis of the original multiblock microstructures and architectures by chain shuttling polymerization (CSP) is also an asset of CCTP. This methodology takes advantage of the simultaneous presence of two catalysts of different selectivity toward comonomers that produce blocks of different composition/microstructure, while still allowing the chain transfer. This affords the production of highly performant functional polymers, such as thermoplastic elastomers and adhesives, among others. This approach has been extended to cyclic esters' and ethers' ring-opening polymerization, providing new types of multiblock microstructure. The present Review provides the state of the art in the field with a focus on the last 10 years.

Crystallization, structure and properties of PP-b-PE block copolymer

In recent years, a commercialized polypropylene (PP) and polyethylene (PE) block copolymer has been synthesized using chain-shuttling polymerization, but its molecular structure and properties are still limitedly understood. In this work, we analyzed the chain composition, mechanical properties, and structural transformations occurring during the deformation of commercial PP-PE block copolymer obtained via chain-shuttle technology. The chain composition and crystallization properties of PP-PE block copolymers obtained by chain shuttling technique were analyzed using nuclear magnetic resonance (NMR), temperature-rising elution fractionation (TREF), and differential scanning calorimetry (DSC) techniques. The sample has a mass ratio of 49:51 of PE chains to PP chains, but the crystallinity of the two components differs significantly. The PP displays limited crystallinity, indicating short PP chain segments. Some PE sequences are incorporated into the PP matrix as random copolymers, resulting in elastomeric behavior. We investigated the In-situ structural changes of crystals during stretching using synchrotron radiation 2D X-ray diffraction/scattering. In the elastic deformation region, the strain has a significant influence on the orientation of PE crystals but has little effect on the orientation of PP crystals. After the yield point, the strain-induced PE crystal failure resulting in a decrease in stress. In the strain hardening region, the orientation of PE induces recrystallization, forming a layered structure with tensile orientation. At the same time, the PP crystals are disoriented under the action of strain until they break. The results from this work provide significant insight into the design of PP-PE block copolymer products to meet the performance requirements needed for engineering applications.

Reversible trans-alkylation mechanisms at homogeneous catalytic systems investigated by a combined DFT and ASM-NEDA approach

We studied the reversible trans-alkylation(s) mechanism for the chain shuttling process by means of density functional theory (DFT) calculations combined with%VBur steric maps and the Activation Strain Model (ASM) coupled with Natural Energy Decomposition Analysis (NEDA). Our results revealed that the two partners of the catalytic pair involved in the industrial process for olefin-based block copolymers formation show comparable coordination energies with the chain shuttling agent and this similarity is due to the (fortuitus) ligand modification in situ by one of the two systems. The further extension of our analysis to several ligand classes (from ansa-metallocenes to octahedral nonmetallocenes) rule out the possibility of using binary catalysts with different coordination geometries as suitable pair.

Molecular Architecture of Multiblock Copolymers Synthesized by the Chain Shuttling Technology

AbstractRecent advances in the characterization of ethylene/1‐octene‐based statistical multiblock copolymers (MBCs) synthesized via chain shuttling copolymerization are illustrated. The Perspective focuses on the peculiarity of MBC systems that consists in the nonuniform chain architecture of these intriguing systems due to compositional heterogeneity occurring at inter‐ and intra‐chain level. In the first part, the effect of dispersity on the phase behavior and properties of MBCs and block copolymers in general is discussed along with the consequences of crystallization of one of the blocks on microphase separation, domain spacing, and morphology. In the second part, the main results achieved in the elucidation of details of the chain microstructure in terms of average length of the blocks and block length distribution are presented. It is shown that solvent and thermal fractionation techniques, coupled with other techniques such as transmission electron microscopy (TEM) and small angle X‐ray scattering (SAXS) represent powerful tools to elucidate the inter‐ and intra‐chain heterogeneous composition of the MBCs. Guidelines on how to establish structure/properties relationships for such polydisperse systems are also provided.

Isothermal crystallization kinetics in bulk of olefin-based multiblock copolymers

Isothermal crystallization kinetics of ethylene/1-octene (C2/C8) multiblock copolymers synthesized by chain shuttling technology is investigated. The samples are a reactor blend of segmented chains characterized by alternating crystalline and amorphous blocks with C8 content of 0.5 and 20 mol%, respectively, and statistical distribution of block number/chain and block length. The analysis is carried out after complete removal of a fraction (5–12 wt%), namely consisting of C8-rich blocks, through Kumagawa extraction with boiling diethyl ether. The resultant diethyl ether-insoluble fractions have similar average content of C8 units (≈13–14 mol%) and of crystalline blocks (≈23–27 wt%) but different molecular mass (the number average molecular mass Mn is ≈ 60–70 kDa for the samples 1,2 and ≈38 and ≈21 kDa for the samples 3 and 4, respectively). An additional sample with Mn ≈ 93 kDa, but a greater average content of C8 units (≈15 mol%) and a smaller content of crystalline blocks (15 wt%) is also analyzed. The crystallization half time of the samples increases with increase of Mn and, for each sample, its logarithm increases linearly with a decrease of the undercooling by a factor of -0.155/°C, for the samples 1–4 and −0.031/°C, for the sample 5. Using the classic kinetic crystallization model by Lauritzen and Hoffman, values of energy barrier constant due to contributions from primary nucleation KN and crystal growth KG are extracted. The KN contribution is esteemed to amount to ≈34% of the total barrier assuming regime II for the sample 5 and regime III (or I) for the samples 1–4, to ≈34% for the sample 5 and 67% for the samples 1–4, assuming regime II for all the samples. In all the cases, regardless of the assumed regimes, the KN values of the sample 5 are lower than those of the samples 1–4. As a final remark, the implications of crystallization kinetics on the solid-state morphology are also discussed, considering that transmission electron microscopy (TEM) images present a partially mesophase separated morphology for the samples 1,2, and 5 and a classic lamellar morphology for the samples 3 and 4.

Synergic Heterodinuclear Catalysts for the Ring-Opening Copolymerization (ROCOP) of Epoxides, Carbon Dioxide, and Anhydrides.

ConspectusThe development of sustainable plastic materials is an essential target of chemistry in the 21st century. Key objectives toward this goal include utilizing sustainable monomers and the development of polymers that can be chemically recycled/degraded. Polycarbonates synthesized from the ring-opening copolymerization (ROCOP) of epoxides and CO2, and polyesters synthesized from the ROCOP of epoxides and anhydrides, meet these criteria. Despite this, designing efficient catalysts for these processes remains challenging. Typical issues include the requirement for high catalyst loading; low catalytic activities in comparison with other commercialized polymerizations; and the requirement of costly, toxic cocatalysts. The development of efficient catalysts for both types of ROCOP is highly desirable. This Account details our work on the development of catalysts for these two related polymerizations and, in particular, focuses on dinuclear complexes, which are typically applied without any cocatalyst. We have developed mechanistic hypotheses in tandem with our catalysts, and throughout the Account, we describe the kinetic, computational, and structure–activity studies that underpin the performance of these catalysts. Our initial research on homodinuclear M(II)M(II) complexes for cyclohexene oxide (CHO)/CO2 ROCOP provided data to support a chain shuttling catalytic mechanism, which implied different roles for the two metals in the catalysis. This mechanistic hypothesis inspired the development of mixed-metal, heterodinuclear catalysts. The first of this class of catalysts was a heterodinuclear Zn(II)Mg(II) complex, which showed higher rates than either of the homodinuclear [Zn(II)Zn(II) and Mg(II)Mg(II)] analogues for CHO/CO2 ROCOP. Expanding on this finding, we subsequently developed a Co(II)Mg(II) complex that showed field leading rates for CHO/CO2 ROCOP and allowed for unique insight into the role of the two metals in this complex, where it was established that the Mg(II) center reduced transition state entropy and the Co(II) center reduced transition state enthalpy. Following these discoveries, we subsequently developed a range of heterodinuclear M(III)M(I) catalysts that were capable of catalyzing a broad range of copolymerizations, including the ring-opening copolymerization of CHO/CO2, propylene oxide (PO)/CO2, and CHO/phthalic anhydride (PA). Catalysts featuring Co(III)K(I) and Al(III)K(I) were found to be exceptionally effective for PO/CO2 and CHO/PA ROCOP, respectively. Such M(III)M(I) complexes operate through a dinuclear metalate mechanism, where the M(III) binds and activates monomers while the M(I) species binds the polymer change in close proximity to allow for insertion into the activated monomer. Our research illustrates how careful catalyst design can yield highly efficient systems and how the development of mechanistic understanding aids this process. Avenues of future research are also discussed, including the applicability of these heterodinuclear catalysts in the synthesis of sustainable materials.

Thermal Fractionation of Ethylene/1-Octene Multiblock Copolymers from Chain Shuttling Polymerization

Ethylene/1-octene statistical multiblock copolymers (OMBCs) consisting of the alternation of crystalline, hard blocks and amorphous, soft blocks, with ≈0.5 and 20 mol % of 1-octene units, respectively, are subjected to thermal fractionation resorting to successive self-nucleation and annealing (SSA). The study is extended to random copolymers (RCs) of high (44 kDa) and low (3.4 kDa) number average molecular mass Mn, mimicking in 1-octene content the crystalline hard blocks and to the OMBC fractions extracted in boiling n-hexane and cyclohexane through a suitable solution fractionation protocol. For all the samples, the melting endotherms are well resolved in a multiplicity of peaks corresponding to the melting of crystals of different thicknesses generated in the SSA protocol that reflect the distribution of the methylene sequence length (MSL) in between consecutive interruptions along the chains. It is shown that, regardless of molecular mass, the MSL distributions of the RC samples are shifted toward greater values than those of the OMBC samples, and that also the shapes of the distributions are different. Since the MSL distribution depends on the frequency and distribution of the defects along the chains, and the defects act as interruption points, the higher fraction of long crystallizable sequences in the RC samples suggests that whereas for the RC samples the interruptions are merely represented by the 1-octene units that are rejected outside the crystals, for the OMBCs, the interruption of the regular methylene sequences belonging to the crystalline hard blocks due to the amorphous soft blocks linked to them should also play a role. Indeed, due to the partial miscibility of the hard and soft blocks, the hard blocks of major length tend to crystallize in a confined environment. This prevents the formation of thicker crystals and induces decrease of the MSL values as well as changes in the shape of the MSL distributions (topological confinement). On the other hand, the hard blocks of shorter length tend to crystallize, crossing the hard block rich regions and causing melting point depression and consequent shift of the MSLs toward lower values with respect to RCs (diluent effect). It is shown that differences in the MSL distribution of OMBCs are the result of the interplay between topological confinement and diluent effect, which in turn reflects differences in the OMBC chain microstructure, that is, differences in the distribution of block length at the inter- and intra-chain level.

A Novel Acyl-AcpM-Binding Protein Confers Intrinsic Sensitivity to Fatty Acid Synthase Type II Inhibitors in Mycobacterium smegmatis.

The fatty acid synthase type II (FAS-II) multienzyme system is the main target of drugs to inhibit mycolic acid synthesis in mycobacterium. Meromycolate extension acyl carrier protein (AcpM) serves as the carrier of fatty acyl chain shuttling among the individual FAS-II components during the progression of fatty acid elongation. In this paper, MSMEG_5634 in Mycobacterium smegmatis was determined to be a helix-grip structure protein with a deep hydrophobic pocket, preferring to form a complex with acyl-AcpM containing a fatty acyl chain at the C36-52 length, which is the medium product of FAS-II. MSMEG_5634 interacted with FAS-II components and presented relative accumulation at the cellular pole. By forming the MSMEG_5634/acyl-AcpM complex, which is free from FAS-II, MSMEG_5634 could transport acyl-AcpM away from FAS-II. Deletion of the MSMEG_5634 gene in M. smegmatis resulted in a mutant with decreased sensitivity to isoniazid and triclosan, two inhibitors of the FAS-II system. The isoniazid and triclosan sensitivity of this mutant could be restored by the ectopic expression of MSMEG_5634 or Rv0910, the MSMEG_5634 homologous protein in Mycobacterium tuberculosis H37Rv. These results suggest that MSMEG_5634 and its homologous proteins, forming a novel acyl-AcpM-binding protein family in mycobacterium, confer intrinsic sensitivity to FAS-II inhibitors.

Comparative study of Metallocene catalyst propylene polymerization with different iteration rates

This paper proposed a mathematical model corresponding to metallocene catalyzed propylene polymerization that uses the Me2Si [Ind]2ZrCL2 and Et [Ind]2ZrCL2. Comprehensive kinetic models consisting of mass and population balance equations, are developed based on elementary reactions proposed in the reaction mechanism. The result from the above indicates that metallocene catalysts in the presence of ethylene zirconium dichloride and methylene zirconium dichloride shows modularity and new peaks are obtained. The temperature variation from 25 to 75 also increase the rate and reason for the same could be chain shuttling polymerization. The model is presented through simulative study. Initially genetic approach is used but convergence rate is poor. To achieve best possible result, particle swarm optimization is used. The optimization approach with particle swarm optimization is implemented. The local and global solutions are comparable entities and replace each other in case value of local variable is not optimized. From the simulative study it is discovered that Et [Ind]2ZrCL2 produce best possible polymers both at 25 and 750C.

Lactide Lactone Chain Shuttling Copolymerization Mediated by an Aminobisphenolate Supported Aluminum Complex and Al(OiPr)3: Access to New Polylactide Based Block Copolymers.

The chain shuttling ring-opening copolymerization of l-lactide with ε-caprolactone has been achieved using two aluminum catalysts presenting different selectivities and benzyl alcohol as chain transfer agent. A newly synthesized aminobisphenolate supported aluminum complex affords the synthesis of lactone rich poly(l-lactide-co-lactone) statistical copolymeric blocks, while Al(OiPr)3 produces semicrystalline poly(l-lactide) rich blocks. Transalkoxylation is shown to operate efficiently. The crystalline ratios and glass transition temperatures of these new classes of polylactide based block copolymers can be tuned by adjusting the catalysts and the comonomers ratio.

Neodymium-based one-precatalyst/dual-cocatalyst system for chain shuttling polymerization to access cis-1,4/trans-1,4 multiblock polybutadienes

A new chain shuttling polymerization system was developed that utilizes only one neodymium precatalyst and two different types of cocatalysts to prepare cis-1,4/trans-1,4 stereo multiblock polybutadienes. This study provides a new alternative to achieve conjugated diene chain shuttling polymerization. For the butadiene polymerization with Nd(Oi-Pr)3/MMAO/Mg(n-Bu)2 system, a gradual reduction of the Mn of the resultant polymer with Mg(n-Bu)2 content increased while retaining narrow molecular weight distributions and unimodal GPC profiles, which indicated the occurrence of fast and reversible chain transfer. The trans-1,4 content increased from 7.7 % to 50.6 % with Mg(n-Bu)2 content increased, Mg(n-Bu)2 both served as cocatalyst to generate trans-1,4 regulating species and as chain transfer agent capable of shuttling the formed polymer chains between the two active species. Furthermore, the number-average degree of polymerization of the trans and cis blocks can be calculated from 13C NMR analysis. Differential scanning calorimetry and dynamic mechanical analysis was also performed to further validate the cis-1,4/trans-1,4 multiblock structure.

Toward Olefin Multiblock Copolymers with Tailored Properties: A Molecular Perspective

AbstractRecent progress in macromolecular reaction engineering has enabled the synthesis of sequence‐controlled polymers. The advent of olefin block copolymers (OBCs) via chain shuttling polymerization of ethylene with α‐olefins has opened new horizons for the synthesis of polyolefins having a dual character of thermoplastics and elastomers. Nevertheless, the use of two catalysts with different comonomer selectivities and a chain shuttling agent, dragging and dropping live chains between active catalyst centers, made precise tailoring of OBCs microstructure containing hard and soft units a feasible challenge. This work discusses the possibility of predicting properties of OBCs from its simulated molecular patterns. The microstructural characteristics of OBCs are discussed in terms of topology‐related and property‐related features. An intelligent tool, which combines the benefits of kinetic Monte Carlo simulation and artificial neural network modeling, is used to explore the connection between polymerization recipe (catalyst composition, ethylene to 1‐octene monomer ratio, and chain shuttling agent level) and topology‐related as well as property‐related microstructural features. The properties of target OBCs are reflected in the hard block percent, the number of 1‐octene units in the copolymer chains, and the longest ethylene sequence length of the hard and soft segments.

Advances in the Synthesis of Polyolefin Elastomers with “Chain-walking” Catalysts and Electron Spin Resonance Research of Related Catalytic Systems

In recent years, polyolefin elastomers play an increasingly important role in industry. The late transition metal complex catalysts, especially α-diimine Ni(II) and α-diimine Pd(II) complex catalysts, are popular “chain-walking” catalysts. They can prepare polyolefin with various structures, ranging from linear configuration to highly branched configuration. Combining the “chain-walking” characteristic with different polymerization strategies, polyolefins with good elasticity can be obtained. Among them, olefin copolymer is a common way to produce polyolefin elastomers. For instance, strictly defined diblock or triblock copolymers with excellent elastic properties were synthesized by adding ethylene and α-olefin in sequence. As well as the incorporation of polar monomers may lead to some unexpected improvement. Chain shuttling polymerization can generate multiblock copolymers in one pot due to the interaction of the catalysts with chain shuttling agent. Furthermore, when regarding ethylene as the sole feedstock, owing to the “oscillation” of the ligands of the asymmetric catalysts, polymers with stereo-block structures can be generated. Generally, the elasticity of these polyolefins mainly comes from the alternately crystallineamorphous block structures, which is closely related to the characteristic of the catalytic system. To improve performance of the catalysts and develop excellent polyolefin elastomers, research on the catalytic mechanism is of great significance. Electron spin resonance (ESR), as a precise method to detect unpaired electron, can be applied to study transition metal active center. Therefore, the progress on the exploration of the valence and the proposed configuration of catalyst active center in the catalytic process by ESR is also reviewed.

Investigations on the Ethylene Polymerization with Bisarylimine Pyridine Iron (BIP) Catalysts

The kinetics and terminations of ethylene polymerization, mediated by five bisarylimine pyridine (BIP) iron dichloride precatalysts, and activated by large amounts of methyl aluminoxane (MAO) was studied. Narrow distributed paraffins from initially formed aluminum polymeryls and broader distributed 1-polyolefins and (bimodal) mixtures, thereof, were obtained after acidic workup. The main pathway of olefin formation is beta-hydrogen transfer to ethylene. The rate of polymerization in the initial phase is inversely proportional to the co-catalyst concentration for all pre-catalysts; a first-order dependence was found on ethylene and catalyst concentrations. The inhibition by aluminum alkyls is released to some extent in a second phase, which arises after the original methyl groups are transformed into n-alkyl entities and the aluminum polymeryls partly precipitate in the toluene medium. The catalysis is interpretable in a mechanism, wherein, the relative rate of chain shuttling, beta-hydrogen transfer and insertion of ethylene are determining the outcome. Beta-hydrogen transfer enables catalyst mobility, which leads to a (degenerate) chain growth of already precipitated aluminum alkyls. Stronger Lewis acidic centers of the single site catalysts, and those with smaller ligands, are more prone to yield 1-olefins and to undergo a faster reversible alkyl exchange between aluminum and iron.

Stereoblock Polypropylenes Prepared by Efficient Chain Shuttling Polymerization of Propylene with Binary Zirconium Catalysts and iBu3Al

Stereoblock polypropylenes bearing isotactic, atactic, and syndiotactic polypropylene segments were successfully prepared by dry methyl aluminoxane activated binary catalysts system, Ph2CFluCpZrCl2 and {Me2Si(2,5-Me2-3-(2-MePh)-cyclopento[2,3-b]thiophen-6-yl)2}ZrCl2, in the presence of iBu3Al as a chain shuttling agent. By studying the catalyst activity, chain transfer efficiency, and reversibility of chain transfer reaction of each catalyst system, as well as the molecular weight and polydispersity of the resulting polymers, the alkyl exchange reactions between the zirconium catalyst and different main-group metal alky were estimated, respectively. Based on the optimized react condition, the chain shuttling polymerization was conducted by binary catalyst system in the presence of iBu3Al under both atmospheric and high pressure. Resultant polymers were identified as stereoblock polypropylenes according to microstructure and physical properties analyses by 13C{1H}-NMR, DSC, and GPC.

Studies on chain shuttling polymerization reaction of nonbridged half-titanocene and bis(phenoxy-imine) Zr binary catalyst system.

In this contribution, olefin block copolymers were produced via chain shuttling polymerization (CSP), using a new combination of catalysts and a chain shuttling agent (CSA) diethylzinc (ZnEt2). The binary catalyst system included nonbridged half-titanocene catalyst, Cp*TiCl2(O-2,6-iPr2C6H3) (Cat A) and bis(phenoxy-imine) zirconium, {η2-1-[C(H)=NC6H11]-2-O-3-tBu-C6H3}2ZrCl2 (Cat B), as well as co-catalyst methylaluminoxane (MAO). In contrast to dual-catalyst system in the absence of CSA, the blocky structure was obtained in the presence of CSA and rationalized from rheological studies. The binary catalyst system could cause the CSP reaction to occur in the presence of CSA ZnEt2, which yielded broad distribution ethylene/1-octene copolymers (Mw/Mn: 35.86) containing block polymer chains with high Mw. The presented dual-catalytic system was applied for the first time in CSP and has a potential to be extended to produce a library of olefin block copolymers that can be used as advanced additives for thermoplastics.

Structure and Mechanical Properties of Ethylene/1-Octene Multiblock Copolymers from Chain Shuttling Technology

The mechanical properties and the structural transformations occurring during deformation of some commercial grades of ethylene/1-octene multiblock copolymers (OBCs) obtained from chain shuttling technology are analyzed. The samples are characterized by a statistical multiblock architecture, where soft and amorphous blocks with high octene concentration (≈18.9 mol %) alternate with hard and crystalline blocks with low octene concentration (≈0.5 mol %). The length of blocks (BL) and the number of blocks/chain (NB) change from chain to chain according to a statistical distribution. The selected samples have molecular mass in the range 85–130 kg/mol, percentage of hard segments in the range 15–27%, and a melting temperature of ≈120 °C. The average molecular masses of the hard blocks MH and soft blocks MS are in the ranges 2–3 kg/mol and 6–15 kg/mol, respectively, whereas the number of blocks/chain is in between 2 and 17. Even though the samples are characterized by similar octene concentration, small differe...