Centrifugal Machine Research Articles

RANCANG BANGUN MESIN PEMURNIAN VIRGIN COCONUT OIL (VCO) DENGAN METODE SENTRIFUGAL BERBASIS INTERNET OF THGINGS (IoT)

Virgin Coconut Oil (VCO) is a virgin coconut oil produced from the extraction process of fresh coconut meat without the use of chemicals or high temperatures. VCO has high economic value with various health benefits. The process of making VCO involves a centrifugal machine to separate the oil from coconut milk. However, the control of the VCO Purification machine still relies on manual intervention by the operator, which can lead to human error and affect production efficiency. In order to improve efficiency and reduce the risk of human error, Internet of Things (IoT) and Mobile Application technologies can be applied in the control of VCO Purification machines. The programming language used is PHP because it can be accessed on various platforms, especially Mobile. The sensor used is an IR (Infrared) speed sensor for measuring rotational speed. The Mobile Application can be a convenient interface for operators to control and record the operation history of the VCO purification machine. This research has succeeded in developing an IoT and Mobile Application-based control system that is effective in controlling VCO purification machines, increasing production efficiency, and reducing the risk of human error.

Experimental investigation of centrifugal pump machine and its faults through different type of DAQ system and selecting one based on statistical approach

Experimental investigation of centrifugal pump machine and its faults through different type of DAQ system and selecting one based on statistical approach

CALCULATION OF DYNAMIC CHARACTERISTICS OF A FACE GAS-BARRIER IMPULSE SEAL FOR PUMP AND COMPRESSOR SHAFTS

The article presents a combined mathematical model that allows us to determine and investigate the dynamic characteristics of the latest type of non-contact sealing for pump and compressor shafts, which eliminates leakage of pumped products, which are important from the point of view of safe operation. The proposed method is based on the laws of conservation of energy and conservation of matter. The model is based on static and dynamic calculation of operation characteristics, while its key feature is the combination of analytical, variational and numerical solutions. The materials of the article may be useful to developers of new types of contactless seals of centrifugal machines.

Implementation of Total Productive Maintenance in Centrifugal Pump Maintenance At Pt. Fajar Surya Wisesa

PT. Fajar Surya Wisesa specializes in manufacturing packaging paper, with its factory located in the WWTP Department. The company is dedicated to enhancing the productivity and operational efficiency of its Centrifugal Pump machines through effective maintenance strategies. This study employs a quantitative approach to assess the Overall Equipment Effectiveness (OEE), encompassing availability, performance efficiency, and quality rate, alongside a Six Big Losses analysis. The findings revealed that the average machine availability reached 98%, with a notable decrease observed in August due to downtime incidents. Performance efficiency consistently exceeded 90%, although higher production outputs occasionally led to efficiency declines. Quality rates remained stable and high, signaling advancements in production processes and quality control measures. Overall, the average OEE value attained 88%, surpassing the global standard of 85%. To further optimize Centrifugal Pump machine effectiveness, proposed enhancements include operator training, regular performance assessments, improved operator welfare considerations, selection of premium raw materials, updates to standard operating procedures (SOPs), scheduled preventive maintenance, enhanced workplace safety measures, and investments in energy backup systems. In conclusion, these initiatives have effectively elevated the performance and operational quality of the Centrifugal Pump machines at PT. Fajar Surya Wisesa.

Studies on Improving Seals for Enhancing the Vibration and Environmental Safety of Rotary Machines

There is a constant demand for higher equipment parameters, such as the pressure of a sealing medium and shaft rotation speed. However, as the parameters increase, it becomes more difficult to ensure hermetization efficiency. The rotor of a multi-stage machine rotates in non-contact seals. Seals’ parameters have a great influence on vibration characteristics. Non-contact seals are considered to be hydrostatodynamic supports that can effectively dampen rotor oscillations. The force coefficients of gap seals are determined by geometric and operational parameters. A purposeful choice of these parameters can influence the vibration state of the rotor. It is shown for the first time that the initially dynamically flexible rotor, in combination with properly designed seals, can become dynamically rigid. Analytical dependencies for the computation of the dynamic characteristics are obtained. The resulting equations make it possible to calculate the radial-angular vibrations of the rotor of a centrifugal machine in the seals and construct the amplitude–frequency characteristics. By purposefully changing the parameters of non-contact seals, an initially flexible rotor can be made rigid, and its vibration resistance increases. Due to this, the environmental safety of critical pumping equipment increases.

Advancement in Tympanic Membrane Repair: Exploring the Potential of Platelet Rich Fibrin.

To assess the effectiveness of the autologous plasma-rich fibrin plug technique for repairing small tympanic membrane perforations. Platelet rich fibrin (PRF) is also called second generation platelet rich plasma due to its high amount of growth factors which could be used in tympanic perforation closure. Being autologous, it is readily available with no immunogenic reactions. PRF membrane has a strong elastin fibrin structure containing growth factors and hence can be considered as an ideal sealing material or an adjuvant to the graft in repairing tympanic membrane perforations. Ours is a prospective study. A total of 52 patients with dry small tympanic membrane perforation were included in the study. In this technique, 10ml of blood is withdrawn from the patient, processed in a centrifuge machine, and platelet-rich fibrin (PRF) is separated from the mixture for use in the repair of small tympanic membrane defects. Out of the 52 patients, 42 experienced successful repair (full closure) of the tympanic membrane. The mean time of closure of the perforation was around 2weeks. However, five of them encountered failure. Although the size of the perforation decreased compared to the preoperative size. Additionally, two patients developed granulations on the tympanic membrane. No major side effects were noted. Autologous PRF is a product derived from whole blood through the process of centrifugation. It is safe and effective in promoting the natural process of wound healing by incorporating a high concentration of platelet-derived growth factors as well as fibrin into the graft mixture. This facilitates the rapid healing of tympanic membrane perforation.

Enhancing biodiesel yield and purification with a recently developed centrifuge machine: A response surface methodology approach

Biodiesel production processes, such as gravity settling, have limitations in terms of biodiesel yield, purification efficiency, operating time in the separation process, and more extensive equipment. Therefore, this study has focused on using a recently developed centrifuge machine for biodiesel separation to address these challenges due to its compact design, high efficiency, and simplicity. Additionally, this study aimed to optimize the separation efficiency of glycerol from biodiesel using a centrifuge machine, employing response surface methodology (RSM) with central composite design (CCD). The optimum conditions for separating glycerol from biodiesel via centrifuge machine are a rotation speed of 1800 rpm, a mixture flow rate of 192.25 ml/min, and a temperature of 55 °C, respectively. In optimum conditions, 94.52% separation efficiency was achieved. Biodiesel production can be improved, leading to higher yields and greater purity. The utilization of RSM proved valuable in determining the optimum conditions for separation. Furthermore, the machine successfully separated the biodiesel to meet ASTM D6751 and EN 14,214 standards. The results highlight the potential of the centrifuge machine for efficient and reliable biodiesel production, contributing to the advancement of the biodiesel industry.

Ternary Precursor Centrifuge Rolling Bearing Fault Diagnosis Based on Adaptive Sample Length Adjustment of 1DCNN-SeNet

To address the issues of uneven sample lengths in the centrifuge machine bearings of the ternary precursor, inaccurate fault feature extraction, and insensitivity of important feature channels in rolling bearings, a rolling bearing fault diagnosis method based on adaptive sample length adjustment of one-dimensional convolutional neural network (1DCNN) and squeeze-and-excitation network (SeNet) is proposed. Firstly, by controlling the cumulative variance contribution rate in the principal component analysis algorithm, adaptive adjustment of sample length is achieved, reducing data with uneven sample lengths to the same dimensionality for various classes. Then, the 1DCNN extracts local features from bearing signals through one-dimensional convolution-pooling operations, while the SeNet network introduces a channel attention mechanism which can adaptively adjust the importance between different channels. Finally, the 1DCNN-SeNet model is compared with four classic models through experimental analysis on the CWRU bearing dataset. The experimental results indicate that the proposed method exhibits high diagnostic accuracy in rolling bearings, demonstrating good adaptability and generalization capabilities.

Tailoring plasmonic sensing strategies for the rapid and sensitive detection of hypochlorite in swimming water samples.

Atunable plasmonic sensor has been developedby varying the dextran content in the initially synthesized dextran-gold nanoparticle (dAuNPs) solution. A colloidal nanogold solution (dAuNPs-Sol) was initially prepared using dextran and gold salt in alkaline media by a one-pot green synthetic route. The dAuNPs-Sol was combined with varying amounts of dextran (ranging from 0.01 to 30.01%) to create a tunable probe, along with different solid formats, including tablet (dAuNPs-Tab), powder (dAuNPs-Powder), and composite (dAuNPs-Comp). Both the liquid and solid phase plasmonic probes were characterized using UV-vis spectroscopy, transmission electron microscopy (TEM) dynamic light scattering (DLS), and zeta potential analysis. The impact of dextran content in the dAuNP solution is studied in terms of surface charge and hydrodynamic size. The influence of operational treatments used to achieve solid dAuNPs probes is also explored. All plasmonic probes were employed to detect a broad range of OCl¯ concentrations (ranging from µM to mM) in water through aggregation followed by calculating a lower and upper limit of detection (LLoD, ULoD) of the proposed colorimetric sensors. Results indicate that the most sensitive detection is achieved with a lower dextran content (0.01%), which exhibits an LLoD of 50µM. The dAuNPs-Sol sensor is selective and demonstrates real-world applicability, as confirmed by interference analysis and successful testing with various water samples. Additionally, it is found that a 20 × concentration of dextran-coated gold nanoparticles could be attained without any changes in the particle morphology. This concentration is achieved through a straightforward process that does not require the use of a centrifuge machine. This finding highlights the practicality and simplicity of the method, indicating its potential for scalable and cost-effective production of concentrated dAuNPs without compromising their structural integrity.

Optimization of electronic sensors based on the connection structure of double rotors with circular arc end teeth

To analyze the mechanical performance of the arc end tooth connection structure, the optimization of electronic sensors based on the connection structure of double rotors with circular arc end teeth was studied. By designing and optimizing the structural dimensions of the arc end tooth, the relative position of the grinding wheel and the workpiece was determined, and the optimal electromagnetic actuator size, as well as the number and installation position of the optimized sensors, were obtained. The experimental results showed that the relative error of the rigid vibration mode of the arc end tooth double rotor connection structure was controlled within 10 %. At high speeds, the electromagnetic actuator had a significant control effect on the vibration of the centrifugal machine shaft. It diminished the vibration amplitudes in the X and Y directions by 37.6 % and 30.2 %, respectively. By optimizing the double rotor connection structure with circular end teeth and electronic sensors, effective control of the relative error of rigid vibration modes has been achieved, leading to significant reduction of the centrifugal shaft's vibration at high speeds. In addition, the sensor layout was optimized to enable real-time equipment vibration monitoring, ensuring equipment safety and stability. These achievements not only enhance the mechanical performance of the rotor system, but also provide important guarantees for the stability of the mechanical system.

The Effect of Three Factors Interaction on the Size Distribution of White Sugar Crystals in the Batch Vacuum Pan

Crystal size disribution is a parameter used to indicate the quality of sugar crystals obtained from the crystallization process. The better the crystal size distribution, the better the quality of the sugar crystals produced. The good quality of sugar crystals has an impact on the easier separation process that will occur in the centrifugal machine and can reduce sugar loss both in the centrifugal machine and in the sugar grader. The purpose of this study is to determine the effect of the number of sugar seeds, the quality of the mother liquor and the length of time used in the crystallization process on the quality of white sugar crystals produced in the Batch Vacuum Pan and to obtain the best interaction from several levels used for each factor, which can be used as a reference for producing sugar products that have crystal size distribution values according to the desired standard. Each treatment was carried out twice. Observations were made on material characteristics (brix, pol, and purity) and product sugar characteristics (average crystal size and coefficient of variation of crystal size). Measurement of the characteristics of sugar using a sieving (granulometer) which is then calculated using the ICUMSA GS2-37 method. The influence of factor’s main effect and interaction were analyzed using analysis of variance at the level of p value ≤ 0.05. Further tests for each factor’s main effect and interaction with p values ≤ 0.05 were carried out using the Duncan Multiple Range Test (DMRT). The best distribution of sugar crystal size was obtained from the interaction of sugar seed factors with levels of 3 m3, 5 m3, or 10 m3 which interacted with the quality factor of mother liquor (fine liquor + 0 m3 molasses), and 2 hours of cooking time, Where the results of the interaction of this factor produce a percentage of sugar with a size larger than 0.8 mm as much as 80%.

First Report of Wheat Dwarf Bunt Caused by Tilletia controversa in Pakistan

Wheat (Triticum aestivum L.) is critical to food security worldwide. Wheat dwarf bunt is caused by Tilletia controversa Kühn and can cause 70-80% losses under severe condition (Trione et al. 1989; Xu et al., 2021). In May 2022, we observed dwarf bunt disease in six fields grown with spring cultivar (Glaxy-13) in District Swat, KPK-Pakistan. Infected plants had mottling and flecking on leaves, a greater number of tillers and were smaller than healthy plants. Diseased wheat head spikes were larger, wider and thicker, had bunted kernels (sori) filled with brown-black teliospores and a strong odor like that of rotten fish. Individual fields showed 10% infected plants while no dwarf bunt was recorded in nearby fields. About 150 heads exhibiting bunted kernels were collected among the six fields. Kernels were surface sterilized with 30% NaClO for 5 min after crushing by a centrifuge machine and washed with ddH20 three times. The teliospore suspension (1×106 spores/mL) was spread on 2% soil agar plates in a growth chamber (MLR 352 H, Panasonic, USA) and incubated at 5°C with 60% relative humidity for 60 days to test for T. controversa germination or at 16°C and 60% relative humidity for 15 days (MLR 352 H, Panasonic, USA) to test for T. caries and T. laevis germination. Teliospores germinated only on plates kept at 5°C. Teliospores were morphologically identified as a T. controversa from the infected samples. They ranged in size from 15.0 to 20.5 µm diam. and the walls had deep reticulations surrounded by a transparent sheath, differing from T. laevis which has smooth teliospores and T. caries which has no sheath and reticulations on the surface (Mathre 1996). To further confirm Tilletia spp. identification, genomic DNA of our two isolates (gmd123 and gmd1234) was obtained using an extraction kit (TransGen, Beijing, China). The internal transcribed spacer (ITS) region was amplified by using ITS1/4 (White et al. 1990). A BLAST search with GenBank accession no. OR366448 and OR366450 provided additional evidence the isolates belong to the complex of species that includes the three bunt species causing diseases on wheat, with 100% matches to verified sequences for T. controversa (eg. EU257561) but also to T. laevis and T. caries. Based on disease symptoms, teliospore morphology, germination at 5°C but not at 16°C, the bunt fungus was identified as T. controversa. To fulfill Koch’s postulates, 10 mL (106 spores/mL) of germinated teliospores were injected into rhizosphere soil of Galaxy-13 cultivar at 2 leaves unfolded growth stage (Zadoks 12) and 2 mL (106 spores/mL) were injected into heads of same plants at growth stages Zadoks 61-65 with a syringe. Plants injected with sterile ddH2O were used as a control. Inoculated plants were grown in a growth chamber at 8°C with 50% humidity and 24 h light. After one month at the ripening stage, the bunted kernels of the inoculated plants were filled with black teliospores releasing a fishy smell, and the control plants did not have bunted kernels. Under an optical microscope, teliospores from the inoculated plants had reticulation surface and were measured 15 to 20.5 µm in diameter, similar to the teliospores of bunt heads from the fields. To the best of our knowledge, this is the first report of T. controversa causing dwarf bunt in district Swat, KPK-Pakistan. Because the pathogen is seedborne and soilborne, the disease may become a high risk to wheat production in Pakistan. Therefore, detection of this pathogen is very important to control the disease on time.

A Study to Determine Optimum Speed to Produce the High-Quality Castings for Al-17%Si Alloy in a Vertical Centrifugal Casting Machine

The rotational speeds of moulds in a typical vertical centrifugal machine are found to greatly affect the resulting quality of cast tubes as seen through multiple parameters such as finishing texture strength etc. The dependence of the quality of mold on the speed can be attributed to the movement of molten metal, which in turn, is dictated by the speed of rotation. The present work is an effort to experimentally demonstrate this feature. The Alloy used in the work was Al-17%Si. The speeds of interest that were used for experimentation ranged from a minimum of 600 Revolutions Per Minute (RPM) to a maximum of 1200 Revolutions Per Minute (RPM). The results of the experiment were very affirmative towards the fact that the best quality can indeed be obtained for the said range of speeds. Further, a few experiments, beyond this range of speed, showed strikingly low-quality molds characterized by features such as coarse grain, low mechanical strength, and wear properties.

Vibration Research on Centrifugal Loop Dryer Machines Used in Plastic Recycling Processes

This study investigates the vibrations of centrifugal loop dryer machines used in plastic recycling processes. These machines are characterized by large uncertainties, high vibration, and unmodeled dynamics, making the design and maintenance of real-time state estimators for their operational conditions difficult. The present study includes an analysis of the centrifugal loop dryer machines’ vibration characteristics and their influence on operation results based on vibration analysis, frequency response analysis, and expert advice. Two identical loop dryers installed and operated in parallel in a single recycling line were investigated. Measurements were performed using a two-sample measurement design and based on a one-sample statistical method for estimating uncertainty in repeated measurements of data processing. Additionally, a problem connected with incorrect machine operation during high vibration, resulting in insufficient drying of loaded material, was investigated. This was defined as a situation in which some melted plastic is still too wet after mechanical drying, caused by the incorrect installation of damper elements of the holding elements. Finaly, it is recommended that a correction of the machine installation and a control measurement are carried out to determine whether the vibration in the base of the machine still exists. A simplified theoretical vibration analysis of the rotating machine was also carried out in the present paper.

Constant angle line of distributing seeds and fertilisers by a horizontal centrifugal machine

Constant angle line of distributing seeds and fertilisers by a horizontal centrifugal machine

Savurmalı Fındık Kırma Makinesinde Dönme Hızının Enerji Tüketimi, Kırma Verimi ve İç Fındık Kalitesi Üzerine Etkilerinin Belirlenmesi

In this study, the effects of different hazelnut varieties and impeller velocities on energy consumption, hazelnut cracking efficiency and kernel quality in the centrifugal hazelnut cracking method were examined. Giresun Quality Tombul, Levant Quality Çakıldak and Kara hazelnuts, which are important Turkish hazelnut varieties, were selected as the study material. A centrifugal type machine, which does not require grading, crackes with the help of a rotating impeller, and has a crushing capacity of 100 kg per hour, was used as the experimental device. The study was carried out at 4 different fan rotation speeds: 350, 750, 1100 and 1450 rpm. According to the study results, although it is resulted that each hazelnut varieties different behaviors at different impeller velocities, it can be said that the optimum benefit is achieved at 1100 rpm. The results of the article emphasize that equipment adjustments and the development of hazelnut variety-specific processing strategies are important in optimizing cracking and parted rates in the hazelnut processing process. This study can serve as a basis for studies aimed at contributing to efficiency and quality improvements in the hazelnut processing industry.

Three-dimensional simulation of gas flow for predicting the pressure and velocity profiles inside a gas centrifuge machine using the DSMC method

In this article, using the direct simulation Monte Carlo (DSMC) method, the gas flow inside the gas centrifuge was modeled simultaneously in the Knudsen and hydrodynamic zones. So that the three-dimensional (3D) simulation of gas centrifuge in the presence of all drivers inside the rotor, including feed, scoop, baffle, etc. was done. The results showed that, the feed is an important factor in creating and intensifying the axial flow formed in the rotor axis, and choke phenomenon occurs at the point of its entry into the rotor. It was further revealed that the amount of separation power obtained from the simulation (using the DSMC method) and the experimental has a difference of 4.3%, showing the agreement of the 3D simulations with reality.

The importance of gravity vector on adult mammalian organisms: Effects of hypergravity on mouse testis.

In the age of space exploration, the effect of hypergravity on human physiology is a relatively neglected topic. However, astronauts have several experiences of hypergravity during their missions. The main disturbance of altered gravity can be imputed to cell cytoskeleton alteration and physiologic homeostasis of the body. Testis has proved to be a particularly sensible organ, subject to environmental alteration and physiological disturbance. This makes testis an organ eligible for investigating the alteration following exposure to altered gravity. In our study, mice were exposed to hypergravity (3g for 14 days) in the Large Diameter Centrifuge machine (ESA, Netherland). We have observed a morphological alteration of the regular architecture of the seminiferous tubules of testis as well as an altered expression of factors involved in the junctional complexes of Sertoli cells, responsible for ensuring the morpho-functional integrity of the organ. The expression of key receptors in physiological performance, such as Androgen Receptors and Interstitial Cells Stimulating Hormone receptors, was found lower expressed. All these findings indicate the occurrence of altered physiological organ performance such as the reduction of the spermatozoa number and altered endocrine parameters following hypergravity exposure.

Technical considerations in obtaining platelet rich fibrin for clinical and periodontal research

Autologous platelet rich fibrin (PRF), is currently being widely used and investigated across the globe by clinicians and periodontal research. The technical aspect required for the procurement of PRF includes revolution per minute (RPM), relative centrifugal force (RCF) or G-force, rotor radius, rotor angle, stability or vibration in the centrifugal machine and material of test-tube, besides the systemic health of the individual may influence the final outcome. Present technical note intends to compile these aspects for better understanding and appropriate outcome while preparing PRF in varying clinical scenarios.

Umbilical Cord Blood Processing Techniques and Their Comparative Advantages: A Review

Background: Umbilical Cord Blood (UCB) has steadily gained prominence in haematopoietic stem cell transplantation (HSCT). Despite UCB advantages, the main disadvantage of UCB in haematopoietic stem cell transplantation (HSCT) is its limited cell dose. Initially, UCB used to be processed and then made to undergo cryopreservation as whole cord blood banking leading to the problem of storing sufficiently large number of cryoprotected UCB units which requires vast amounts of costly storage space in liquid nitrogen. The sole purpose of processing is to concentrates the stem cells and reduce the volume for storage. Different UCB processing methods have been developed. 
 Aim: This review is aimed at bringing together the literature on the different processing methods and highlighting the underlying principles of each method, the relative efficiency and advantages of the methods.
 Methodology: The work involved mainly the critical review of all available academic, professional and industry documents on cord blood processing. The relevant information was obtained from textbooks, academic journals, conference proceedings, the internet among others. The major UCB processing methods include Plasma Depletion, Density Gradient Centrifugation (DGC), Hetastarch, PrepaCyte-CB and Sepax. A study of the potential impact of Hetastarch and PrepaCyte processing methods on transplantation outcomes revealed no difference that was significant was observed between patients receiving cells after the processing regimens were compared.
 Results: A comparison of the engraftment time of PrepaCyte-CB with five other processing methods revealed a quicker engraftment time for PrepaCyte-CB processed cord blood units compared to other processing methods. PrepaCyte-CB also recovers significantly more viable stem cells than AutoXpress (AXP) and hydroxyethyl starch (HES) processing methods. Other workers demonstrated that Sepax depletion produces higher recovery of cells that are nucleated. The effect initial volume of cord blood had on the recovery of nucleated cells for the different method of processing were also compared. Recovery when using Sepax is reduced as the unit size processed increases. Hetastarch, which is a density gradient, and plasma depletion separation is also affected in like manner, however, processing done using PrepaCyte-CB was not affected by the initial volume of the collected unit. The advantage of Sepax is that it is fully automated and this allows for mass processing of samples, suitable for bigger cord blood banks. For erythrocyte removal, density gradient separation is a better method that is effective. PrepaCyte-CB is the second most efficient method for removing RBC. The result of Total Nucleated Cells (TNC) and Mono Nucleated Cells (MNC) recovery rate of Hespan and Sepax against AXP processing methods shows that both Hespan and Sepax reproducibly recover greater than 95% of the cord blood stem cells in a typical collection and result in a reduced final volume for final storage.
 Conclusion: The five most popular processing techniques are Plasma Depletion, Density Gradient, Hetastarch, PrepaCyte-CB and Automated Centrifugal Machine (Sepax). Most methods involve centrifugation, sedimentation and/or filtration for reducing the red cell content, plasma volume, or both. The different UCB processing methods each has its advantages and disadvantages.