This work addresses the problem of obtaining of Ca3Co4O9+δ-based ceramics with enhanced thermoelectric performance. Phase-inhomogeneous layered calcium cobaltite ceramics with cationic nonstoichiometry were prepared by solid-state reactions method and a field assisted sintering technology (FAST). Comprehensive experimental characterizations were conducted on the prepared bulk samples, focusing on their phase composition, as well as thermal (including thermal expansion, thermal diffusivity, and thermal conductivity), electrical (encompassing electrical conductivity and the Seebeck coefficient), and functional properties (such as power factor and figure-of-merit). The FAST technique allowed to obtain ceramics with low porosity and high electrical conductivity, which increased as the Ca:Co ratio within the samples decreased, while sample phase inhomogeneity considerably increased the Seebeck coefficient. The best thermoelectric performance was demonstrated for cationic nonstoichiometric Ca3Co4.4O9+δ, which power factor and figure-of-merit values at 825 °C reached 427 μW⋅m−1⋅K−2 and 0.146, respectively.
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