Olefin Polymerization Catalysts Research Articles

Late Transition Metal Olefin Polymerization Catalysts Derived from 8-Arylnaphthylamines

Late transition metal catalysts represent a significant class of olefin polymerization catalysts that have played an essential role in advancing the polyolefin industry owing to their highly tunable ligands and low oxophilicity. A key feature for the design of late transition metal catalysts lies in the steric bulk of the o-aryl substituents. Bulky 8-arylnaphthylamines have emerged as a promising aniline candidate for conducting high-performance catalysts by introducing axially steric hindrance around the metal center. This review focuses on late transition metal (Ni, Pd, Fe) catalysts derived from 8-arylnaphthylamines, surveying their synthesis, structural features, and catalytic applications in olefin (co)polymerizations. Additionally, the relationship between catalyst structure and catalytic performance is discussed, highlighting how these unique ligand systems influence polymerization activity, molecular weight, and polymer branching.

Benchtop-Stable Carbyl Iminopyridyl NiII Complexes for Olefin Polymerization.

Design of catalysts for Ni-catalyzed olefin polymerization predominantly focuses on ligand design rather than the activation process when attempting to achieve a broader scope of polyolefin micro- and macrostructures. Air-stable alkyl-or aryl-functionalized NiII precatalysts were designed which eliminate the need of in situ alkylating processes and are activated solely by halide abstraction to generate the cationic complex for olefin polymerization. These complexes represent an emerging class of olefin polymerization catalysts, enabling the study of various cocatalysts forming either inner- or outer-sphere ion pairs. It is demonstrated that an organoboron cocatalyst activation produces a well-defined ion pair, which in contrast to ill-defined organoaluminum cocatalysts, can directly activate the complex by halide abstraction to yield comparatively higher molecular weight homo/copolymers. Under high ethylene pressure, broader branching densities and the gradual incorporation of short-chain branches were achieved, circumventing the need for elaborate ligand design and copolymerization with α-olefins. The underlying chain-walking mechanism and ion pair interactions were further elucidated by DFT calculations. A phenyl group on the bridging carbon functioned as a rotational barrier, producing higher molecular weight polymers compared to methyl-substituted analogs. Here, we provide a perspective to manipulate the iminopyridyl NiII system, leveraging ion pair interactions and ligand design to govern polyolefin molecular weights and microstructures.

Synthesis, Structural Analysis, and Polymerization Activity of Noncyclopentadienyl Constrained Geometry Complex [Me2Si(Ph2C)(tBuN)]ZrCl2(thf)

ABSTRACTConstrained geometry complexes (CGCs) are homogeneous olefin polymerization catalysts that have been improved because of their considerably high activity and their copolymerization abilities for ethylene with α‐olefins. The ancillary ligands in CGCs comprise bridged 6π‐electron moieties (e.g., cyclopentadienyl (Cp) and fluorenyl) and amide donors. In this study, we investigated the effect of changing the 6π‐electron moieties to a diphenylmethyl moiety (Ph2C) on the polymerization activity of [Me2Si(Ph2C)(tBuN)]ZrCl2(thf) (thf = tetrahydrofuran). We synthesized [Me2Si(Ph2C)(tBuN)]ZrCl2(thf) and characterized it via 1H nuclear magnetic resonance analysis and single‐crystal X‐ray crystallography. Ethylene polymerization at 2 MPa using a catalyst of the [Me2Si(Ph2C)(tBuN)]ZrCl2(thf) and modified methylaluminoxane (MMAO) as a cocatalyst yielded a linear polyethylene (PE) with a high melting point (124°C–134°C); moreover, the polymerization activity of the catalyst was found to be up to 445 g (PE) mmol (Zr)−1 h−1. The polymerization of styrene using the zirconium complex and MAOs did not proceed, but the polymerization of 1,3‐butadiene produced a small amount of polybutadiene with ~60% cis‐1,4‐structure. These results indicate that non‐Cp‐type CGCs, which can be defined as metal complexes bearing an ancillary ligand in which non‐Cp moieties (benzyl moiety in this study) and an amido group are bridged by an organic linker, can become a new family of homogeneous olefin polymerization catalysts.

Positional heterogenization effect in salicylaldimine nickel catalyzed ethylene polymerization

Positional heterogenization effect in salicylaldimine nickel catalyzed ethylene polymerization

Orbital-scale understanding of the surface effect of the MgCl2 in the Ziegler–Natta catalyst for ethylene polymerization: A computational study

Ziegler-Natta catalyst is a widely used olefin polymerization catalyst in petrochemical industries. However, the role of each catalyst component is not clear due to the complexity of composition and structure. MgCl2 is a suitable support for Ziegler-Natta catalyst because its crystal structure is similar to that of TiCl3, and the surface effect of MgCl2 in Ziegler-Natta catalyst system was explored in ethylene polymerization at the orbital scale. A series of the stable surface-supported catalysts with unsaturated coordination Mg2+ were used to simulate the mechanism of ethylene polymerization by the periodic density functional theory. This study found that MgCl2 with different surfaces regulates the activity of the catalyst by adjusting the d band centre of the catalyst active centre. This concept can be used to explain the surface effect of support in general catalysts.

Homo- and hetero-polymerization of ethylene catalyzed by α-diimine nickel complexes with hydroxyl groups

Heterogeneous olefin polymerization catalysts have received wide interests from academia and industry because their distinct advantages in thermostability, avoidance of reactor fouling and continuous production operations. In this work, hydroxy functional groups are introduced to the α-diimine nickel framework, which can serve as reactive functionality to react with MgCl2/AlRn(OEt)3-n and form ionic anchoring interaction that bind the catalyst strongly to the surface of the supports. These heterogeneous catalysts are highly active in ethylene polymerization to produce polyethylene with higher molecular weight (up to 280.5 × 104 g·mol−1), lower branching density and higher tensile strength (up to 26.7 MPa) than those generated by the homogeneous counterparts. More importantly, the nickel complexes with multiple hydroxy groups lead to high loading capacity on MgCl2/AlRn(OEt)3-n supports, affording polyethylene products with minimum inorganic contamination.

Recent advancements in multinuclear early transition metal catalysts for olefin polymerization through cooperative effects

Abstract The pursuit of high-performance polyolefin materials has been an objective for chemists. Recently, the development of multinuclear catalysts has significantly enabled the preparation of high-performance polyolefin materials. In this review, we mainly focus on the cooperative effects of multinuclear early transition metal catalysts and provide a comprehensive summary of the research progress in binuclear and multinuclear early transition metal catalysts over the past decade. Compared with the catalytic performance and polymer structure of these catalysts with mononuclear catalysts, we have found that various factors, such as steric hindrance effect, electronic effect, heteroatom effect, hydrogen bonding interaction, the distance between metal centers in multinuclear metal catalysts, and the use of additives, have distinctive and significant impacts on catalyst performance. These effects give rise to notable cooperative effects. This review offers crucial insights and serves as a valuable reference for shaping the future development directions of binuclear and multinuclear early transition metal catalysts.

Mono(phenoxy-imine) Group 4 Trialkyl Complexes: A Family of Olefin Polymerization Catalysts

Mono(phenoxy-imine) Group 4 Trialkyl Complexes: A Family of Olefin Polymerization Catalysts

Mono- and bi-nuclear phosphine-phenolate neutral nickel catalysts via simple Schiff-Base condensation for ethylene polymerization

In catalytic olefin polymerization, a significant amount of effort has been invested to modify either phosphine substituent or ligand backbone in recently advanced phosphine-phenolate [P,O] neutral nickel catalysts. Unlike other commonly used ligands like phenoxy-imines [N,O] and α-diimines [N,N], [P,O] ligands often require a laborious synthesis technique, which has hindered the rational design of ligand structures and the development of new catalysts. Here we present a novel and effective strategy for creating catalysts using [N,O,P] hybrid ligands. The substituent adjacent to the phenoxy group can be efficiently modified through straightforward Schiff-base condensation reactions with various amines that have established synthetic routes and diverse structures. This process results in the preparation of a series of highly active [P,O] nickel catalysts (up to 1.7 × 107 g mol-1h−1) that are capable of producing ultrahigh molecular weight polyethylene (UHMWPE) (Mw = 243.7 × 104 g/mol) in ethylene polymerization. The additional binding site greatly facilitates modulation of catalytic properties by additives, and parameters such as catalytic activity, polymer molecular weight, and polymer branching can be tuned in this way. Furthermore, binuclear [P,O] neutral nickel catalysts for olefin polymerization are synthesized for the first time using a sequence of diamines. The strategy presented in this work greatly improves the efficiency for the design and synthesis of [P,O] nickel and related catalysts. These findings will be advantageous for future catalyst design and screening.

Donor Ability of Bisphosphinemonoxide Ligands Relevant to Late-Metal Olefin Polymerization Catalysis.

Late-transition-metal catalysts for polymerization of olefins have drawn a significant amount of attention owing to their ability to tolerate and incorporate polar comonomers. However, a systematic way to experimentally quantify the electronic properties of the ligands used in these systems has not been developed. Quantified ligand parameters will allow for the rational design of tailored polymerization catalysts, which would target specific polymer properties. We report a series of platinum complexes bearing bisphosphinemonoxide ligands, which resemble those used in the polymerization catalysts of Nozaki and Chen. Their electronic properties are investigated experimentally, and trends are rationalized by using computed spectral properties. Benchmarking computational data with known experimental parameters further enhances the utility of both methods for determining optimal ligands for catalytic application.

Dinuclear group IV metal complexes based on a bis(indenyl)-(E/Z)-stilbene platform: a potential prototype of "photoswitchable" catalysts for olefin polymerization.

The preparation of dizirconium complexes based on a novel bis(indenyl)-(E/Z)-stilbene platform was explored. Negishi coupling between the in situ-generated diorganozincates obtained from the respective o/m/p-(E/Z)-dibromostilbenes and the bromo-functionalized zirconocene (η5-Cp*)(η5-2-methyl-4-bromoindenyl)ZrCl2, or, alternatively, the preparation of bis(indene)stilbene pro-ligands {o/m/p-(E/Z)-BisIndSB}H2 through Negishi coupling of the corresponding dibromostilbenes with 4-bromoindene and subsequent metallation/transmetallation with Cp*ZrCl3 or Zr(NMe2)4, allowed the preparation of a series of dinuclear complexes. These were analyzed by NMR spectroscopy and some of them by iASAP-mass spectrometry and by X-ray diffraction studies. Experimental results were compared with DFT modelling of the targeted dinuclear complexes evidencing that the (E)-complexes are more stable by 7-11 kcal mol-1 than their (Z)-analogues. Thermal, uncontrolled isomerization of (Z)- to (E)-stilbene platform was observed experimentally for some systems, in the course of their synthesis, either from the (Z)-dibromostilbene reagent or on the dinuclear complexes resulting from the Negishi coupling. Photoisomerization of the (E)- and (Z)-{BisIndSB}H2 proligands and of complexes {o-(E)-BisIndSB}(Zr(NMe2)3)2 and {m-(E)-BisIndSB}(ZrCl2Cp*)2 was investigated under a variety of conditions. It proved effective for the proligands but induced decomposition of the dizirconium complexes. Time-dependent DFT (TD-DFT) computations were performed to identify unambiguously the nature of the observed absorption bands and account for decomposition of the complexes. Preliminary ethylene/1-hexene homo- and copolymerization investigations did not evidence putative cooperativity phenomena within these dinuclear systems nor significantly differentiated behavior between the (Z)- and (E)-isomers of a given type of complex under the reaction conditions investigated.

Cocatalyst effects in Hf-catalysed olefin polymerization: taking well-defined Al-alkyl borate salts into account.

Hafnium catalysts for olefin polymerization are often very sensitive to the nature of cocatalysts, especially if they contain "free" aluminium trialkyls. Herein, cocatalyst effects in Hf-catalysed propene polymerization are examined for four Hf catalysts belonging to the family of CS-symmetric (Hf-CS-Met) and C2-symmetric (Hf-C2-Met) metallocenes, as well as of octahedral (Hf-OOOO) and pentacoordinated (Hf-PyAm) "post-metallocenes". The performance of the recently developed {[iBu2(PhNMe2)Al]2(μ-H)}+[B(C6F5)4]- (AlHAl) cocatalyst is compared with that of established systems like methylalumoxane, phenol-modified methylalumoxane and trityl borate/tri-iso-butylaluminium. The worst catalytic performance is observed with MAO. Conversely, the best cocatalyst varies depending on the Hf catalyst used and the performance indicator of interest, highlighting the complexity and importance of selecting the right precatalyst/cocatalyst combination. AlHAl proved to be a suitable system for all catalysts tested and, in some cases, it provides the best performance in terms of productivity (e.g. with hafnocenes). Furthermore, it generally leads to high molecular weight polymers, also with catalysts enabling easy chain transfer to Al like Hf-PyAm. This suggests that AlHAl has a low tendency to form heterodinuclear adducts with the cationic active species, therefore preventing the formation of dormant sites and/or termination events by chain transfer to Al.

Quantitative structure–property relationship study of constrained geometry catalysts for olefin polymerization

The quantitative structure–property relationship (QSPR) of constrained geometry catalysts (CGCs) has been analyzed by combining density functional theory (DFT) and multivariate linear regression (MLR).

Triptycene as a scaffold in metallocene catalyzed olefin polymerization.

A set of metallocene olefin polymerization catalysts bearing triptycene moieties in either position 4-5 (complexes Ty1-Ty5) or in position 5-6 (complexes Ty6-Ty8) of the basic dimethylsilyl-bridged bis(indenyl) system has been tested in propene polymerization and in ethene/1-hexene copolymerization. Comparison of the results with QSPR (quantitative structure-property relationship) predictions not parametrized for these exotic ligand variations demonstrates that trends can still be identified by extrapolation. Interestingly, Ty7, upon suitable activation, provides a highly isotactic polypropylene with an exceptional amount of 2,1 regio-errors (8%). The previously developed QSPR type models successfully predicted the low regioselectivity of this catalyst, despite the fact that the catalyst structure differs significantly from the benchmark set.

Molecular field analysis in half-titanocene complexes: computational study towards data-driven in silico optimization of single-site olefin polymerization catalysts

The control of multiple reaction outcomes in olefin polymerization has been demonstrated through data-driven catalyst optimization based on molecular field analysis, using data collected from DFT-based transition-state calculations.

Operando spectroscopies and heterogeneous olefin polymerization catalysis: A rare marriage with a lot of potential beyond usual understanding

This short review summarizes the main results achieved in the field of operando spectroscopies applied to heterogeneous catalysts for olefin polymerization. Following a chronological order, starting from the first spectroscopic measurements applied to the Phillips catalyst, the review retraces the main stages of this exciting story, reporting also some details on the experimental set-ups adopted from time to time, the difficulties encountered, the failures, and the solutions taken to address the problems. What emerges is a dynamic picture with still many unexplored potentialities, even though unfortunately limited to a few research groups systematically engaged in this field.

Visualizing the Structure, Composition and Activity of Single Catalyst Particles for Olefin Polymerization and Polyolefin Decomposition.

The structural and morphological characterization of individual catalyst particles for olefin polymerization, as well as for the reverse process of polyolefin decomposition, can provide an improved understanding for how these catalyst materials operate under relevant reaction conditions. In this review, we discuss an emerging analytical toolbox of 2D and 3D chemical imaging techniques that is suitable for investigating the chemistry and reactivity of related catalyst systems. While synchrotron-based X-ray microscopy still provides unparalleled spatial resolutions in 2D and 3D, a number of laboratory-based techniques, most notably focused ion beam-scanning electron microscopy, confocal fluorescence microscopy, infrared photoinduced force microscopy and laboratory-based X-ray nano-computed tomography, have helped to significantly expand the arsenal of analytical tools available to scientists in heterogeneous catalysis and polymer science. In terms of future research, the review outlines the role and impact of in situ and operando (spectro-)microscopy experiments, involving sophisticated reactors as well as online reactant and product analysis, to obtain real-time information on the formation, decomposition, and mobility of polymer phases within single catalyst particles. Furthermore, the potential of fluorescence microscopy, X-ray microscopy and optical microscopy is highlighted for the high-throughput characterization of olefin polymerization and polyolefin decomposition catalysts. By combining these chemical imaging techniques with, for example, chemical staining methodologies, selective probe molecules as well as particle sorting approaches, representative structure-activity relationships can be derived at the level of single catalyst particles.

Octahedral Zirconium Salan Catalysts for Olefin Polymerization: Substituent and Solvent Effects on Structure and Dynamics.

Group 4 metal-Salan olefin polymerization catalysts typically have relatively low activity, being slowed down by a pre-equilibrium favoring a non-polymerization active resting state identified as a mer-mer isomer (MM); formation of the polymerization active fac-fac species (FF) requires isomerization. We now show that the chemistry is more subtle than previously realized. Salan variations bearing large, flat substituents can achieve very high activity, and we ascribe this to the stabilization of the FF isomer, which becomes lower in energy than MM. Detailed in situ NMR studies of a fast (o-anthracenyl) and a slow (o-tBu) Salan precursors, suitably activated, indicate that preferred isomers in solution are different: the fast catalyst prefers FF while the slow catalyst prefers a highly distorted MM geometry. Crystal structures of the activated o-anthracenyl substituted complex with a moderately (chlorobenzene) and, more importantly, a weakly coordinating solvent (toluene) in the first coordination sphere emphasize that the active FF isomer is preferred, at least for the benzyl species. Site epimerization (SE) barriers for the fast catalyst (ΔS > 0, dissociative) and the slow catalyst (ΔS < 0, associative) in toluene corroborate the solvent role. Diagnostic NMe 13C chemical shift differences allow unambiguous detection of FF or MM geometries for seven activated catalysts in different solvents, highlighting the role of solvent coordination strength and bulkiness of the ortho-substituent on the isomer equilibrium. For the first time, active polymeryl species of Zr-Salan catalysts were speciated. The slow catalyst is effectively trapped in the inactive MM state, as previously suggested. Direct observation of fast catalysts is hampered by their high reactivity, but the product of the first 1-hexene insertion maintains its FF geometry.

Structural Characterization and Spatial Mapping of Active Sites on Supported Metallocene Catalysts for Olefin Polymerization: A Luminescence-based Approach

Structural Characterization and Spatial Mapping of Active Sites on Supported Metallocene Catalysts for Olefin Polymerization: A Luminescence-based Approach

Covalent Organic Framework-Supported Metallocene for Ethylene Polymerization.

Loading of homogeneous catalysts with support can dramatically improve their performance in olefin polymerization. However, the challenge lies in the development of supported catalysts with well-defined pore structures and good compatibility to achieve high catalytic activity and product performance. Herein, we report the use of an emergent class of porous material -- covalent organic framework material (COF) as a carrier to support metallocene catalyst -- Cp2ZrCl2 for ethylene polymerization. The COF-supported catalyst demonstrates a higher catalytic activity of 31.1 × 106 g/(mol·h) at 140 °C, compared with 11.2 × 106 g/(mol·h) of the homogenous one. The resulting polyethylene (PE) products possess higher weight-average molecular weight (Mw) and narrower molecular weight distribution (Ɖ) after COF supporting, i.e., Mw increases from 160 kDa to 308 kDa and Ɖ reduces from 3.3 to 2.2. The melting point (Tm) is also increased by up to 5.2 °C. Moreover, the PE product possesses a characteristic filamentous microstructure and demonstrates an increased tensile strength from 19.0 MPa to 30.7 MPa and elongation at break from 350% to 1400% after catalyst loading. We believe that the use of COF carriers will facilitate the future development of supported catalysts for high-efficient olefin polymerization and high-performance polyolefins.