Carbon Molecular Sieve Membranes Research Articles

Carbon Molecular Sieve Membranes from Poly(oxo-biphenylene-isatin) with Increasingly Bulky Fluorine Substitution: Characterization and Gas Transport Properties

Carbon Molecular Sieve Membranes from Poly(oxo-biphenylene-isatin) with Increasingly Bulky Fluorine Substitution: Characterization and Gas Transport Properties

Precursor-chemistry engineering toward ultrapermeable carbon molecular sieve membrane for CO2 capture

Precursor-chemistry engineering toward ultrapermeable carbon molecular sieve membrane for CO2 capture

Innovative thermal crosslinked polyimide gas separation membrane with highly selective and resistance to physical aging base on phenyl ethynyl

In this study, a high performance phenyl ethynyl thermal crosslinked 6FDA-based polyimide (CR-4ETA-x) was developed, which has high gas permeability and selectivity, resistance to physical aging. By introducing 4,4′-(Acetylene-1,2-diyl) diphthalic anhydride (4ETA) monomer into the polyimide structure, the thermal crosslinking precursor membrane was formed. The precursor membrane was heat treated at 440℃ to obtain CR-4ETA-x. After heat treatment, we detected the olefin radical in the crosslinked membrane by electron paramagnetic resonance, which proved that the polyimide network was formed. This allows the crosslinked membrane to have greater d-spacing, higher rigidity, and BET surface area. The CO2 permeability of CR-4ETA-5% is 4114 barrer and the CO2/CH4 selectivity is 19.22. Compared to 6FDA-DAM, the CO2 permeability increased by 477% while the selectivity decreased by only 17%. CR-4ETA-20% shows the CO2 permeability of 3560 Barrer and CO2/CH4 selectivity of 21.1 in CO2/CH4 mixed-gas. After 60 days of aging the permeability maintenance of CR-4ETA-20% were 88%, 84%, 83% and 91% for O2, N2, CO2 and CH4. In addition, in the long-term stability test of more than 100 h, the separation performance of CR-4ETA-20% did not decrease significantly. However, CR-4ETA-x also has limitations, such as poor stability in alkaline environments and lower gas permeability than some advanced carbon molecular sieve membranes. In general, the method of phenyl ethynyl thermal crosslinking provides an effective way for the development of CO2 separation membranes with possible applications.

Techno-Economic Analysis of a Carbon Molecular Sieve-Based Xylene Isomer Purification Process.

The separation and purification of xylene isomers is critical to the production of polyethylene terephthalate (PET). These separations are complex to operate and demand tremendous amounts of energy and thus are an opportunity for reducing industrial energy consumption. Membranes provide a low-energy footprint technology with simpler operation, and recently, membrane materials have been developed that are capable of separating xylene isomers. While these materials have demonstrated the ability to separate xylenes, they have yet to be commercially deployed. This work conducts a techno-economic analysis (TEA) to provide insight on the commercial attractiveness of a p-xylene selective carbon molecular sieve (CMS) membrane from both a cost and energy standpoint. This TEA was conducted through the pairing of a Maxwell-Stefan transport framework for rigid microporous materials with process modeling. Single-stage organic solvent reverse osmosis (OSRO) and pervaporation processes were used to evaluate the effects of recovery, selectivity, and diffusivity on the energy intensity and cost of the xylene separation. The final analysis used two systems, a single pervaporation stage followed by two OSRO stages, which was compared against a three-stage OSRO cascade. These were benchmarked against the commercial Parex process. We estimate that the membrane processes have the potential to enable impressive cost savings compared to the Parex process. While both systems outperformed the Parex process in terms of cost, the pervaporation/OSRO hybrid process was able to achieve the lowest cost of all due to its reduced membrane surface area compared to standalone OSRO. These findings demonstrate the potential of membrane systems in the field of difficult small molecule solvent separations.

Carbon molecular sieve gas separation membranes derived from in-situ crosslinked polyimide containing bromine groups

The network polyimide (PI) precursor is a promising candidate to fabricate the advanced carbon molecular sieve (CMS) membrane since its robust crosslinked structure could prevent pore structure collapse during CMS formation. Exploring the relationship between network PI precursor structure and CMS membrane is highly significant. Herein, a novel brominated network PI precursor was fabricated via in-situ cross-linking technique firstly, and then the thermally induced bromination/debromination process was applied to tune the microporosity and gas transport properties of network PI precursor and its derived CMS membranes. After the bromination/debromination and carbonization at 550 °C, the resultant CMS membrane exhibited both high gas permeability and gas selectivities compared to its un-brominated network PI precursor derived CMS membrane. This is due to the bromination/debromination and carbonization enable the CMS membrane possesses large d-spacing values (11.06 Å), high BET surface areas (538.57 m2/g), and high percentage (∼71 %) of ultra-micropores. For instance, 6F-TA/TA-Br-550/30 membrane exhibits great CO2/CH4 separation ability, with a CO2 permeability of 6300 Barrer and a CO2/CH4 selectivity of 46.11, which is suppressed the latest 2019 trade-off curves. We anticipate that the present bromination/debromination and carbonization could provide a fresh perspective on the rational design of network PI precursor and its derived CMS membrane with excellent gas separation performance.

Tailoring the properties of carbon molecular sieves membranes for the separation of propionic acid from aqueous solutions

In the fermentative production of propionic acid (PA), the major problem with batch fermentation systems is the strong inhibitory effect of PA on the production yield; one way to increase the yield is the in-situ removal of PA by using pervaporation. Acetic acid (AA) is the most important by-product in the fermentation; therefore, the membrane should be able to remove selectively PA from an aqueous solution containing AA. Considering that PA is more hydrophobic than AA and their kinetic diameter are 0.480 and 0.436 nm respectively, hydrophobic membranes with main pores in the range of around 0.5–0.6 nm with high permeation are required.Supported thin Carbon Molecular Sieve Membranes (CMSM) were prepared by the dip coating a porous alumina support into a solution containing resorcinol phenolic resin as carbon source. The hydrophobicity was obtained by carbonizing the polymer at temperatures higher than 750 °C and adding polyvinyl butyral (PVB) as pore forming agent and carbon contributor. PA with 88 % of purity was obtained by pervaporation of an aqueous solution containing 5 % of PA and 5 % of AA using a CMSM carbonized at 850 °C containing 1 % of PVB in the dipping solution.

Unveiling the Mystery: How TR precursors lead to exceptional gas separation performance in CMSMs

One of the main issues with membrane-based gas separation lies in the unexplored relationship between the precursors and their derived carbon molecular sieve membranes (CMSMs). Herein, we designed a series of TR polymers with gradient PBO content as precursors to investigate the carbonization mechanisms of PBO structure. The process of transforming the polymer precursor into carbon structure throughout pyrolysis involves utilizing an array of characterization techniques along with pyrolysis simulation. Results indicated that a higher PBO content leads to stronger molecular sieving effect of the resulting CMSM. The TR-CMS-50 membrane demonstrated exceptional gas separation performance with high permeability (PH2 = 3154 and PCO2 = 1495 Barrer) as well as ultra-high H2/CH4 (384) and CO2/CH4 (166) selectivity, which far exceeded the newest Upper bound line, showing significant potential for practical applications. This may can be attributed to “delayed effect” of the PBO structure which requires pyrolysis at higher temperatures, leading to more intense pyrolysis and the release of nitrogen-containing substances. Meanwhile, PBO has a cyclic system with a strong aromatic structure that closely resembles a carbon strand, which probably facilitates aromatization and enables it to more easily integrate into CMS structure, resulting in a more orderly arrangement in the Langmuir phase and generating higher concentration of pyrrolic-N (58.7 % vs. 44.1 %) as well as graphitic-N (31.6 % vs. 17.2 %). Thus, increasing the PBO content makes the derived CMS denser and significantly enhances its molecular sieving capacity. This study offers new insights into the development of precursor structures that creates high-performance CMSMs.

Long-term pure- and mixed-gas performance of carbon molecular sieve membranes derived from a tetraphenylethylene-based ladder polymer of intrinsic microporosity (TPE-PIM) for propylene/propane separation

Continuous long-term evaluation of propylene and propane permeation through narrow slit carbon molecular sieve (CMS) membranes is essential for an in-depth study of their steady-state separation performance. CMS membranes are characterized by finely tuned ultramicroporous structures, exceptional thermal and chemical stability, and hold great promise for the energy-intensive separation of propylene and propane. However, the gradual changes in their performance over time due to penetrant-induced structural chain rearrangements have often been overlooked. In this study, we prepared CMS membranes using a polymer of intrinsic microporosity (PIM) with a highly aromatic tetraphenylethylene (TPE) based building block. The presence of bulky and sterically hindered TPE repeat units renders this polymer an excellent precursor for the fabrication of high-performance CMS membranes. The TPE-PIM-based precursor underwent pyrolysis at temperatures ranging from 550 to 700 °C for 1 h. Pure- and mixed-gas permeation tests were accompanied by various characterization techniques to assess the carbonization state of the CMS materials. The CMS pyrolyzed at 700 °C exhibited a decline in pure-gas C3H6/C3H8 selectivity from an initial value of 300 to 161 at steady state over a 20-day period. Even more notable, under equimolar mixed-gas feed conditions, the isotropic CMS film displayed a substantial C3H6/C3H8 selectivity reduction from 214 to 62 over a 24-day period. This performance decline can be attributed to competitive sorption and very slow dilation kinetics, which led to moderately reduced propylene permeability while significantly enhancing propane permeability. Our study suggests that long-term, continuously performed mixed-gas permeation experiments are essential to assess the ‘steady-state’ performance of CMS membranes for mixtures containing highly sorbing feed components, as observed for propylene/propane separation.

2D Carbonaceous Materials for Molecular Transport and Functional Interfaces: Simulations and Insights.

ConspectusCarbon-based two-dimensional (2D) functional materials exhibit potential across a wide spectrum of applications from chemical separations to catalysis and energy storage and conversion. In this Account, we focus on recent advances in the manipulation of 2D carbonaceous materials and their composites through computational design and simulations to address how the precise control over material structure at the atomic level correlates with enhanced functional properties such as gas permeation, selectivity, membrane transport, and charge storage. We highlight several key concepts in the computational design and tuning of 2D structures, such as controlled stacking, ion gating, interlayer pillaring, and heterostructure charge transfer.The process of creating and adjusting pores within graphene sheets is vital for effective molecular separation. Simulations show the power of controlling the offset distance between layers of porous graphene in precisely regulating the pore size to enhance gas separation and entropic selectivity. This strategy of controlled stacking extends beyond graphene to include covalent organic frameworks (COFs) such as covalent triazine frameworks (CTFs). Experimental assembly of the layers has been achieved through electrostatic interactions, thermal transformation, and control of side chain interactions.Graphene can interface with ionic liquids in various forms to enhance its functionality. A computational proof-of-concept showcases an ion-gating concept in which the interaction of anions with the pores in graphene allows the anions to dynamically gate the pores for selective gas transport. Realization of the concept has been achieved in both porous graphene and carbon molecular sieve membranes. Ionic liquids can also intercalate between graphene layers to form interlayer pillaring structures, opening the slit space. Grand canonical Monte Carlo simulations show that these structures can be used for efficient gas capture and separation. Experiments have demonstrated that the interlayer space can be tuned by the density of the pillars and that, when fully filled with ionic liquids and forming a confined interface structure, the graphene oxide membrane achieves much higher selectivity for gas separations. Moreover, graphene can interface with other 2D materials to form heterostructures where interfacial charge transfers take place and impact the function. Both ion transport and charge storage are influenced by both the local electric field and chemical interactions.Fullerene can be used as a building block and covalently linked together to construct a new type of 2D carbon material beyond a one-atom-thin layer that also has long-range-ordered subnanometer pores. The interstitial sites among fullerenes form funnel-shaped pores of 2.0-3.3 Å depending on the crystalline phase. The quasi-tetragonal phases are shown by molecular dynamics simulations to be efficient for H2 separation. In addition, defects such as fullerene vacancies can be introduced to create larger pores for the separation of organic solvents.In conclusion, the key to imputing functions to 2D carbonaceous materials is to create new interactions and interfaces and to go beyond a single-atom layer. First-principles and molecular simulations can further guide the discovery of new 2D carbonaceous materials and interfaces and provide atomistic insights into their functions.

Porous organic cage induced high CO2/CH4 separation efficiency of carbon molecular sieve membranes

Porous fillers have been incorporated into precursor membranes to fabricate carbon molecular sieve (CMS) membranes, where the interfacial compatibility between fillers and matrix significantly influences the separation performance of converted CMS membranes. To address this issue, we introduce molecular fillers of porous organic cages (POCs) into precursor membranes, the organic composition and discrete molecular characteristics of which can enhance the compatibility with the polymer matrix (PIM-1), bringing enhanced porosity and narrowed pore size distribution, especially in the ultra-micropore region, to the CMS membranes. The obtained CMS membrane shows simultaneously improved gas permeability and selectivity wherein the optimized CMS membrane pyrolyzed at 600 °C with 10 wt% POCs loading (CMS-10%-600) exhibits a CO2 permeability of 2002 Barrer and a CO2/CH4 selectivity of 221.6, surpassing the 2019 CO2/CH4 upper bound and superior to most of reported CMS membranes. Due to the incorporation of POC, the CMS-10%-600 membrane demonstrates a 147.5 % increase in CO2 permeability and a 297.1 % increase in CO2/CH4 selectivity compared to pristine PIM-1-based CMS membrane, along with the excellent aging resistance for over 30 days. This study provides new insights into the design of high-performance CMS membranes for gas separation.

High-Performance Carbon Molecular Sieve Membranes Derived from a PPA-Cross-linked Polyimide Precursor for Gas Separation.

Carbon molecular sieve (CMS) membranes have emerged as attractive gas membranes due to their tunable pore structure and consequently high gas separation performances. In particular, polyimides (PIs) have been considered as promising CMS precursors because of their tunable structure, superior gas separation performance, and excellent thermal and mechanical strength. In the present work, polyphosphoric acid (PPA) was employed as both cross-linker and porogen, it created pores within the PI polymeric matrix, while it also effectively acting as a cross-linker to regulate the ultramicropores of the CMS membranes, thus simultaneously improving both permeability and selectivity of the CMS membranes. By employing PI/PPA hybrid with PPA content of 5 wt % as a precursor, the obtained CMS membrane exhibited a CO2 and He permeability of 1378.3 Barrer and 1431.4 Barrer, respectively, which was an approximately 10-fold increase compared to the precursor membrane. Under optimized conditions, the CO2/CH4 and He/CH4 selectivity of the obtained CMS membrane reached 81.5 and 89.9, respectively, which was 278% and 307% higher than that of the pristine PI membrane. In addition, the membrane exhibited good long-term stability during a one-week continuous test. This study clearly denoted PPA can be used for precisely tailoring the ultramicroporosity of CMS membranes.

Huge improved gas separation performance of carbon molecular sieve membrane by forming a double crosslinked polyimide precursor

A vital issue in searching for advanced gas separation membranes is understanding the precursor structure-gas separation properties of carbon molecular sieve (CMS) membranes. Here, we reported two crosslinked polyimides and used as CMS precursors, in which, the DCPI-4 is a double cross-linkable polyimide with 4 % triptycene triamine as a crosslinker (Type I) and COOH group that can be crosslinked at 350 °C by decarboxylation (Type II), whereas the DCPI-0 with COOH (Type II). After pyrolysis at 550 °C, the DCPI-4-CMS showed a higher SBET (812 vs 713 m2g-1), larger ultra-microporosity ratio (26.6 % vs 17.8 %), larger d-spacing (4.08 vs 3.94 Å), less graphitization (sp3/sp2 of 0.156 vs 0.118), 5.5 times higher CO2 permeability (7573 vs 1391 Barrer) and same CO2/CH4 selectivity (∼62) than DCPI-0-CMS. We consider this is due to the type I crosslinking enhances the rigidity of the polyimide backbone, and inhibits the collapse of micropores during the carbonization, which causes improved ultra-microporosity and ultra-micropore ratio that both enhances the gas diffusion and solubility coefficient as well activation energy difference of gas pairs. Conclusively, this double crosslinking method provides a good perspective for achieving CMS membranes with excellent gas separation performance.

Controlled organic solvent transport in ultramicroporous carbon membranes

The drive to decarbonize chemical processes necessitates exploring low-energy solutions for separating complex liquid mixtures ubiquitous in food, pharmaceuticals, petrochemical, and synthetic fuel production industries. This report comprehensively investigates conceptualizing and implementing two novel organic solvent separation processes: Organic Solvent Forward Osmosis (OSFO) and Organic Solvent Pressure Assisted Osmosis (OSPAO). The intrinsic molecular specificity of ultramicroporous carbon molecular sieve (CMS) membranes allowed the unprecedented separation of a complex mixture of short-chain alcohols (e.g., methyl alcohol, ethyl alcohol, and isopropyl alcohol) at room temperature. A new hybridized membrane-based separation methodology, OSPAO, that combines the elements of organic solvent nanofiltration (OSN) and OSFO is introduced. CMS-based OSPAO demonstrated a marked enhancement in the flux of organic species permeate, considerably improving separation efficiencies. The separation modalities presented in this report underscore the essential role of osmosis in the differentiation of organic solvents, thereby contributing valuable insights to osmosis-based separation technologies.

Hierarchically porous and single Zn atom-embedded carbon molecular sieves for H2 separations

Hierarchically porous materials containing sub-nm ultramicropores with molecular sieving abilities and microcavities with high gas diffusivity may realize energy-efficient membranes for gas separations. However, rationally designing and constructing such pores into large-area membranes enabling efficient H2 separations remains challenging. Here, we report the synthesis and utilization of hybrid carbon molecular sieve membranes with well-controlled nano- and micro-pores and single zinc atoms and clusters well-dispersed inside the nanopores via the carbonization of supramolecular mixed matrix materials containing amorphous and crystalline zeolitic imidazolate frameworks. Carbonization temperature is used to fine-tune pore sizes, achieving ultrahigh selectivity for H2/CO2 (130), H2/CH4 (2900), H2/N2 (880), and H2/C2H6 (7900) with stability against water vapor and physical aging during a continuous 120-h test.

Electrical field enhanced CO2 permeation through a carbon molecular sieve membrane: A combined density functional based tight binding and computational fluid dynamics study

An important challenge in membrane technology for gas separation is to simultaneously improve their permeability and selectivity. Often, the increase in one performance leads to the decline of the other. This study presents a solution to that problem by utilizing electrical field coupling to improve CO2 permeation through a nitrile-containing poly (arylene-ether-ketone) (PEK-C(CN)) carbon molecular sieve membrane. Density functional based tight binding simulations of CO2, CH4, and N2 adsorption on PEK-C(CN) monolayer were conducted without and with electric field. The findings revealed that the electric field strength and orientation affected the molecules bond lengths, atomic charges, and bond angles. Investigation of their adsorption energy dominantly favored CO2 adsorption. Analysis of the partial density of states confirmed that adsorption interactions with the membrane were due to CO2 responses to the applied electric field. It additionally proved the electrical stability of PEK-C(CN) membrane. Computational fluid dynamics simulations of gas permeation through PEK-C(CN) membrane were performed without and with electric field. Results indicated an average pore distribution around 0.5 nm. The velocity flow distribution aided locate the interconnected pores, bringing to the fore the dominant transportation paths of gas molecules. It was uncovered that although the application of an electric field significantly improved the membrane gas permeability, it was not necessarily beneficial to its selectivity. −5 V was determined to be the optimum potential for an improvement of CO2 permeability from 57.32 Barrer (no field) to 15924.91 Barrer, while also enhancing the selectivity. This work demonstrates the benefits of the electric field and its promising application in gas separation processes.

The influence of debromination and TR on the microstructure and properties of CMSMs

One unique challenging in achieving advanced carbon molecular sieve membranes (CMSMs) is tailoring their gas separation properties from the precursor. To clarify this, we designed two homo-polyimides with a bromine (PI-Br) and a hydroxyl (PI-OH) groups in the ortho position of imide group, and carbonized them into CMSMs at 550 °C (PI-Br-550 and PI-OH-550). There are debromination (510 °C) and carbonization occurred for PI-Br-550 whereas the PI-OH underwent thermally rearrangement (TR, 450 °C) and then pyrolysis to CMSM. After carbonization, both CMSMs showed excellent gas separation properties, with their CO2/CH4 separation performance surpassed the latest 2019 pure-gas and 2018 mixed-gas trade-off curves, additionally, the PI-Br-550 demonstrated a relatively smaller CO2 permeability (12462 vs 14,253 Barrer), lower PCO2 increment ratio (199 vs 1480), and less CO2/CH4 dropping ratio (69.7 to 45.5 vs 87.5 to 36.1) than the PI-OH-550 from their precursors. Their XPS, Raman, and WXRD characterization results indicated that debromination boosts the gas separation performance of CMSM by creating more ultra-micropore “plate” (pyrrolic-N of 36.0 % vs 19.0 %) and smaller d-spacing (3.89 vs 4.15 Å) than the TR precursor, which boosts the permeability of CMSM is due to the high stability of PBO intermediates that retarded the decomposition of the polymer main chian and caused some big pores. The above results provided a good route to get highly efficient CMSM by molecular designing of their precursors.

Controlling the curing process of novolac phenolic resin during preparation of carbon molecular sieve membrane for propylene/propane separation

A carbon molecular sieve (CMS) membrane was prepared for propylene/propane separation using a phenolic resin as a cost-effective polymer precursor. However, to achieve a desirable separation performance, the pre-treatment process of phenolic resin should be affordably carried out. In this study, novolac phenolic resin was cured with hexamine as a curing agent. The curing conditions were varied in terms of the curing time and concentration of the curing agent, both of which led to a higher degree of crosslinking of the phenolic resin, resulting in improved thermal stability. The propylene/propane separation factor of 6.33 for the CMS membrane derived from the phenolic resin cured for 1 h increased to 18.5 when the curing time was 4 h, whereas the propylene permeance decreased from 153 to 53.5 GPU. A similar trend was observed for higher concentrations of the curing agent. Moreover, the long-term stability of the CMS membrane was significantly improved after prolonged curing with a higher concentration of the curing agent. The CMS membranes derived from cured phenolic resins possess more selective carbon structures and better structural stabilities.

Polyphthalonitrile as a novel precursor for carbon membranes: Tunable microstructure characteristics and gas permeation behavior

Carbon molecular sieve (CMS) membranes hold great promise for energy-efficient gas separation, contributing to mitigating greenhouse gas emissions. Exploring new types of microstructurally tunable polymeric precursors is critical for understanding the evolution of carbon microstructure arrangement and adjusting the gas permeation behavior of CMS membranes. As a precursor for CMS membranes, polyphthalonitrile (PPN) resin with both tunable intermolecular distance and π-π stacking arrangement is reported for the first time. We have demonstrated that the aforementioned two key features of the thermally crosslinked PPN network are beneficial to forming PPN-CMS membranes with enlarged intermolecular distance and small-sized, narrow-distributed ultramicropores (<7 Å), thereby improving gas permeability and ideal selectivity. This study provides new insights into the microstructure evolution of PPN-derived microporous carbon materials. Owing to its excellent thermal stability, tunable microstructure arrangement, and flexibility of chemical synthesis, PPN represents a promising class of polymeric precursor materials for fabricating CMS membranes.

Carbon Molecular Sieve Membranes with Ultra‐Thin Selective Skin Layer by Pyrolysis of Porous Hollow Fibers (Small 20/2024)

Carbon Molecular Sieve Membranes with Ultra‐Thin Selective Skin Layer by Pyrolysis of Porous Hollow Fibers (Small 20/2024)

Mechanically stable polymer molecular sieve membranes with switchable functionality designed for high CO2 separation performance.

The development of high-performance membranes selective for carbon dioxide is critically important for advancing energy-efficient carbon dioxide capture technologies. Although molecular sieves have long been attractive membrane materials, turning them into practical membrane applications has been challenging. Here, we introduce an innovative approach for crafting a polymeric molecular sieve membrane to achieve outstanding carbon dioxide separation performance while upholding the mechanical stability. First, a polymer molecular sieve membrane having high gas permeability and mechanical stability was fabricated from a judiciously designed polymer that is solution-processable, hyper-cross-linkable, and functionalizable. Then, the carbon dioxide selectivity was fine-tuned by the subsequent introduction of various amine-based carriers. Among the diverse amines, polyethyleneimine stands out by functionalizing the larger pore region while preserving ultramicropores, leading to improved carbon dioxide/dinitrogen separation performance. The optimized membrane demonstrates exceptional carbon dioxide/dinitrogen separation performance, outperforming other reported polymer molecular sieve membranes and even competing favorably with most carbon molecular sieve membranes reported to date.