This experimental study evaluated the effects of corrosion on the bond behavior and structural integrity of reinforced concrete. A total of 36 concrete cube specimens containing reinforcing steel bars were divided into control, uncoated, and Canarium schweinfurthiia exudate/resin coated groups and immersed in 5% NaCl solution for 360 days. Periodic tests were conducted to analyze corrosion levels, bond strength, steel bar properties, and failure loads. Results showed the control specimens exhibited little corrosion while uncoated bars experienced significant corrosion after exposure. In contrast, exudate/resin coated bars demonstrated a substantial reduction in corrosion, indicating the coating's inhibitory effects. Pull-out bond strength and maximum slip tests consistently revealed lower strengths and higher slips in corroded samples compared to controls. However, coated specimens maintained higher bond capacities and lower displacements, validating the coating's protective performance. Measurement of bar diameters, cross-sectional areas, and weights before and after corrosion highlighted the proportional losses associated with the corrosion process. Dimensions and masses of corroded reinforcements decreased by 2-7% on average from initial values. In comparison, controls showed minimal variations. Failure load analyses found controls withstood the highest loads, while corroded members exhibited reduced capacities. Overall, the study demonstrated corrosion negatively impacts the critical steel-concrete bond and undermines composite action essential for structural integrity. Exposure to NaCl solutions markedly increased corrosion and decomposition of unprotected bars. However, natural Canarium schweinfurthiia exudate/resin coatings were highly effective at mitigating corrosion effects by preserving bond strength, slip resistance, steel geometries and load capacities close to uncorroded levels. The findings validate protective coatings as a viable solution for durable reinforced concrete design in marine environments. Proper corrosion prevention through coatings or inhibitors can help ensure structures withstand service loads over their design life.
Read full abstract