Heat Flow Research Articles

Automated surface crack detection with inductive thermography

In recent years, inductive thermography has become established as a non-destructive inspection technique for detecting surface cracks in metallic parts. A short inductive heating pulse (0.1 – 1 s) is applied to the sample and an infrared camera records the surface temperature during and after the heating pulse. Since a surface crack obstructs both the eddy current flow and the heat flow, the defect becomes well visible in the infrared images. The technique has the advantage of being contact-free, fast and it can be fully automated. Additionally, it also provides information about the crack depth, because the deeper the crack, the greater the obstacle to the eddy current and to the heat flow. In order to detect the cracks in the infrared images of castings and forgings with complex geometry, a comparison method has been developed. The images of the inspected parts are compared with images of reference parts, and in this way artefacts caused by edges and corners of the parts are filtered out and not marked as defects. This greatly increases the robustness of the fully automated inspection, which can test parts 24 hours a day, and 7 days a week, without any human interaction, and the results of each part are well documented and stored.

Thermo-hydraulic performance evaluation of lattice structures with triply periodic minimal surfaces for latent heat storage devices

Triply periodic minimal surface (TPMS) structures exhibit significant potential in latent heat storage (LHS) applications. In this study, numerical investigations were conducted to study the thermal storage performance of four TPMS lattice types: Primitive, IWP, FRD, and Gyroid lattices, used as metallic skeletons in LHS devices. The volumes of both the TPMS skeletons and the phase change material (PCM) were kept constant, with PCM embedded either inside or outside the lattices. The melting process of PCM, the heat storage energy density, and the power density of the LHS units for different configurations were examined. Additionally, a performance evaluation coefficient was introduced to assess the heat transfer and flow characteristics of heat transfer fluid (HTF) flowing on both sides of the lattices. The results indicated that when using Primitive and FRD lattices, embedding the PCM within the internal space of the lattices resulted in a 20 % and 9.8 % higher energy storage compared to embedding it outside the lattices. The internal space of IWP and Gyroid lattices was more suitable for HTF flow channels, resulting in performance evaluation coefficients (PECs) that improved by 27.7 % and 86.3 %, respectively, when HTF flowed through the internal channels of these lattices. Moreover, the Gyroid lattice exhibited the most balanced overall heat transfer performance due to its minimal flow resistance, whereas the FRD lattice had the lowest flow performance due to its complex structure. Therefore, the Primitive and Gyroid lattices could be considered as new heat transfer structures for LHS devices, while the FRD lattice was more suitable for replacing traditional fin structures in heat sink devices.

Thermodynamic and buoyancy force effects of Cu and TiO2 nanoparticles in engine oil flow over an inclined permeable surface

This study investigates the heat and mass transmission behavior in an unsteady magnetohydrodynamic (MHD) movement of nanofluids over an inclined permeable surface, with applications in enhancing thermal management systems such as automotive cooling and industrial heat exchangers. The model specifically examines the consequence of thermal diffusion (Soret effect) and buoyant forces on Cu and TiO2 nanoparticles dispersed in engine oil. The governing equations, comprising velocity, energy, and concentration equations, are recast into nonlinear ODEs manipulating similitude adaptations. These ODEs are then solved through a standard perturbation method under appropriate boundary conditions. The key findings indicate that enhancing thermal radiation diminishes the velocity and temperature profiles, while raising chemical reaction rates decrease concentration levels. Additionally, higher Soret parameter values are associated with increased velocity and concentration. Quantitatively, TiO2-engine oil nanofluids exhibit a 15% higher velocity compared to Cu-engine oil nanofluids, highlighting the superior performance of TiO2 in dynamic thermal systems. Furthermore, numerical outcomes for the local skin contention, Nusselt numeral, and Sherwood digit are tabulated to illustrate the consequence of material properties. The outcomes of this study are particularly beneficial in optimizing the design of heat exchangers, improving fuel efficiency in automotive engines, and enhancing industrial processes where precise thermal control is critical.

Dynamics of dissipative gravitational collapse in the Morris–Thorne wormhole metric: One scenario - several outcomes

We consider the dynamical Morris–Thorne metric with radiating heat flow. By matching the interior Morris–Thorne metric with an exterior Vaidya metric we trace out the collapse solutions for the corresponding spherically symmetric inhomogeneous distribution of matter. The solutions obtained are broadly of four different types, giving different end state dynamics. Corresponding to three of the solutions we elaborate the collapsing dynamics of the Morris–Thorne type evolving wormhole. We show that for all those cases where collapse upto zero proper volume is obtained in finite time, the ensuing singularity is always a black hole type. However our solutions can also show other end states, like oscillating wormhole-black hole pair or infinite time contracting universe or a conformal past matter dominated universe. In all the cases we have worked out the background dynamics and physics of the solution. All our solutions are illustrated with appropriate graphical descriptions.

Existence of free boundary disks with constant mean curvature in [formula omitted]

Given a surface Σ in R3 diffeomorphic to S2, Struwe [38] proved that for almost every H below the mean curvature of the smallest sphere enclosing Σ, there exists a branched immersed disk which has constant mean curvature H and boundary meeting Σ orthogonally. We reproduce this result using a different approach and improve it under additional convexity assumptions on Σ. Specifically, when Σ itself is convex and has mean curvature bounded below by H0, we obtain existence for all H∈(0,H0). Instead of the heat flow in [38], we use a Sacks-Uhlenbeck type perturbation. As in previous joint work with Zhou [7], a key ingredient for extending existence across the measure zero set of H's is a Morse index upper bound.

Research on humidity field and freezing resistance of green recycled ceramic internal cured concrete at early age

In cold and drought environment, concrete shrinkage cracking caused by water loss is serious, and thus the freezing resistance of concrete is deteriorated. The waste ceramic particles were used as internal curing materials to prepare concrete, based on this background. Then, the influence of internal curing with ceramic particles on humidity field and temperature of concrete is analyzed by using temperature and humidity sensor. Based on the change mechanism of the internal humidity of concrete, the relationship between the curvature radius of liquid surface and the relative humidity is revealed. Taking water loss and water loss rate as the index, the water transfer law of concrete surface under ceramic particle internal curing was defined. Through the drying shrinkage test, the mechanism of improving the drying shrinkage of concrete by internal curing in ceramic particles was mastered. Finally, the effects of ceramic internal curing on cement hydration, interfacial transition zone (ITZ) and freezing resistance of concrete were studied. The results show that the relative humidity, water loss and water loss rate of concrete increase with the increase of ceramic particle content, and the dry shrinkage value decreases with the increase of ceramic particle content. Compared with ordinary concrete, when the ceramic particle content is 10%, 15%, 20%, 25% and 30%, and the test period is 10 days, the internal relative humidity of concrete increases by 0.52%, 0.67%, 1.55%, 2.55% and 3.05%, respectively. The drying shrinkage values decreased by 3.42%, 7.69%, 10.26%, 15.17% and 30.13%, respectively. When the test period was 1032 hours, the water loss increased by 1.08%, 5.15%, 7.90%, 12.69% and 14.49%, respectively. Furthermore, when the ceramic particle content is 20%, the initial normalized heat flow of concrete increases by 2.74 mW/g, and the normalized heat flow minimum increases by 0.324 mW/g. The minimum ITZ microhardness increased by 2.64 MPa, the ITZ width decreased by 5 μm, and the maximum crack width at the contact between ITZ and aggregate decreased by 0.89 μm. At the same time, when the ceramic particle content is less than 20%, the effect of internal curing on the freezing resistance of concrete increases with an increase in ceramic particle content.

Enhancing the sustainability of interfacial evaporation to mitigate solar intermittency via phase change thermal storage

Solar-driven interfacial water evaporation is a low-carbon footprint strategy for addressing global water scarcity. However, the operation of the evaporator requires continuity of solar radiation. Herein, the key to overcoming the intermittency of sunlight lies in utilizing the heat storage/release cycle of phase change materials. Additionally, the synergistic effect of high thermal conductivity materials and increased heat transfer area addresses the nonuniform spatial temperature within the heat storage device caused by the low thermal conductivity of molten paraffin. Although the heat transferred to the paraffin reduces the evaporation rate under illumination, the thermal storage/release capacity of paraffin increases the evaporation mass by 171.5% in darkness. Ultimately, after one light–dark cycle, the total evaporation mass over the entire period increased by 11.5%. Finally, although paraffin undergoes sensible and latent heat absorption and release across various temperature ranges during multiple light–dark cycles and prolonged operation, the phase change delays at different internal locations still ensure stable dark-state evaporation compensation for the evaporator, thereby enhancing the sustainability of the evaporation process.

Flexibility, malleability, and high mechanical strength phase change composite films for solar-thermal and electro-thermal energy storage

Phase change materials (PCMs) are widely used in a range of energy storage applications due to high latent heat absorption and release capacities during phase change processes. There is still a lot to be done to resolve the inherent leakage, stiffness problems, and poor solar-thermal and electrical-thermal conversion capacities of PCMs to functionalize them. Here, a novel solid-solid phase change material (IGPCM) is created using block copolymerization. The IGPCM has a tunable enthalpy (from 58.16 to 99.60 J g−1) by adjusting the molecular weight of the PEG. The obtained IGPCM10K has high toughness (479.1 MJ/m3), excellent bending and malleability. Since IGPCM10K suffers from poor thermal conductivity, photo responsiveness, and electro-thermal conversion, carbon nanotubes (CNT) can be added to our IGPCM10K in a simple way to improve these issues. The thermal conductivity of IGPCM10K-CNT-3 is improved by 55.6 % compared to IGPCM10K. The photothermal conversion efficiency is 84.9 % at 300 mW/cm2. The electrothermal conversion efficiency is 82.3 % at 12 A. The prepared flexible PCM composites have super toughness, high enthalpy, excellent thermal conductivity, and photo-thermal and electro-thermal conversion capabilities, which will show great potential in future applications.

A modified phosphorus-based inhibitor for dry water inhibitor and its chemical mechanisms in preventing benzoyl peroxide explosion

Dust explosions caused by benzoyl peroxide (BPO) pose a significant risk to the chemical industry, making the development of high-performance inhibitors essential. The effect of a novel inhibitor on the explosion behavior of BPO dust was studied through experiments and simulations. The chemical mechanism behind the suppressed BPO dust explosion was clarified. The primary explosion hazard of BPO stems from the instability of the oxygen–oxygen bond. To address this, a novel phosphorus-based dry water powder inhibitor, MAP-DW, was prepared which effectively captures key reactive radicals involved in the chain reaction. At the optimal explosion concentration of BPO, a concentration of 400 g/m3 of MAP-DW reduced the maximum explosion pressure and the maximum explosion pressure rise rate by 96.48 % and 99.58 %, respectively. The suppression effects of MAP-DW on the explosion of BPO dust include heat absorption, oxygen dilution, thermal insulation, and capture of key free radicals. The kinetic simulation results showed that the suppression cycle between phosphorus-containing substances captured key chain reaction radicals, and the coupled suppression among NH3, H2O, and phosphorus-containing substances dominated the suppression mechanism of MAP-DW on BPO dust explosion. This study provides new insights into the characterization and suppression of BPO dust explosion, while also supplying crucial data for the safe utilization of peroxides.

Flexible and lightweight carbon fiber/silicone resin composites with the “soft-rigid” structural interface for thermostable and antistatic applications

To avoid a large difference in modulus between carbon fiber (CF) and silicone resin (SR) and unstable thermal properties, the “soft-rigid” structural interface is constructed by coating polydopamine-polyethyleneimine@octaphenyl-silsesquioxane (PDA-PEI@octaphenyl-POSS) on the fiber surface. The tensile strength of the CF-AE@3P/SR composite was 24.35 % higher than that of the unmodified CF/SR. The mechanism of mechanical enhancement revealed that the rigid layer with nanoparticles effectively deflected the crack and prolonged the path, and the hydrogen bonds and van der Waals forces helped disperse the stress concentration at the interface. The defects in the soft–rigid structural interface were reduced, and the decomposition of the fibers and composites was effectively inhibited, thereby increasing the heat transmission in the composites. After heating for 20 s on the heating plate at 200 °C, the surface temperature of the CF-AE@3P/SR composite was 155.4 °C, which is higher than that of the unmodified CF/SR (131.4 °C). Therefore, the thermal stability of the CF-AE@3P/SR composites was significantly improved compared to that of unmodified CF/SR after holding at 350 °C for 3 h. Surface resistance analysis showed that the soft–rigid modification maintained the antistatic properties of the composites at room and high temperatures. It was also found that the CF-AE@P/SR composites exhibited good flexibility, lightweight, and hardness for application in sealing and electronic components. This work provides ideas for forming a seamless transition and effective bonding between high-modulus carbon fibers and a low-modulus elastomer matrix, increasing the thermal stability and mechanical properties, and maintaining the flexibility, stiffness, lightweight, and antistatic properties of composites at high temperatures

Magneto-convection ?ow of Nano-encapsulated phase change material (NEPCM) confined within a trapezoidal porous enclosure

This research attempts to study the thermal activity of suspension consisting of water and NEPCM elements inside a cavity with a trapezoidal cross-section. In addition, the cavity center contains a cold circular object rotating at a constant speed. The cavity is thermally characterized by the following: the upper and lower walls are thermally insulated (adiabatic), while the two lateral walls have a high temperature. The purpose of this study is to find out how the suspension interferes with the transfer of heat from hot walls to the cold body through the intervention of some initial conditions, which are: The effects of rotating cylinder speed (Re = 1 -500), medium permeability (Da = 10-5 – 10-2) and the magnetic field strength (Ha= 0 -100). The study used a digital simulation by solving the differential equations related to fluid mechanics and heat transfer using the Galerkin finite element (GFEM) method.to understand the influences of studied parameters (Re, Da and Ha numbers), the contours of isotherms, heat capacity and pathlines are presented in terms of these parameters. The findings indicated that as the rotation speed of the obstacle increased, the forced convection became dominant, and the thermal transmission rate improved. The improvement of the thermal transfer rate was also observed for higher Da numbers. Increasing the strength of the magnetic field hiders the fluid motion and reduces the thermal activity. At the highest studied Re, increasing Da from 10-5 to 10-2 augmented the Nusselt number by 10 times, while augmenting Ha from 0 to 100 reduced the Nu by 46%.

Current advancements in fluid-flow Problems: A brief review

This specific article is a compilation of a few current studies on fluid flow issues. This article provides an overview of current research on the experimental and theoretical analysis of various nanofluids' thermal conductivity. The current study examines a number of variables that have a significant impact on a nanofluid's ability to transfer heat, including temperature, solid volume fraction, type, size, shape, magnetic field, pH, ultrasonic time, and surfactant. In addition, some plausible and appealing theories that enhance the thermal conductivity of nanofluids are mentioned. The final important heat transmission mechanisms that play a significant part in improving thermal conductivity are Brownian motion, thermophoresis, nanoclustering, interfacial nano-layer, and osmophoresis. Thus, consideration is given to the heat transmission properties of nanofluids. And also discussed some Numerical method to solve fluid flow problems.

Methodology for determining the heat distribution in disc brakes of mine hoisting machines

Purpose. To study the course of heat phenomena in disc brakes using modern computing systems in order to determine and substantiate the operating parameters for the hoisting machine components. Methodology. The research uses software packages, with the help of which a computational-theoretical apparatus is developed for heat mode modeling processes. In particular, the mentioned function is used in the SolidWorks Simulation software with the ability to evaluate the errors of the calculation results. Findings. In the course of the research, the dependence of the hoisting machine disc brake performance on the operating parameters of its components was determined. The research has led to a better understanding of the heat transfer processes in disc braking devices, as well as the ability to study the friction response of various materials and determine optimal parameters that help improve the performance of braking systems. The effectiveness has been proven of the proposed method for analyzing the heat distribution processes of the mine hoisting machine drum components under the influence of operating and emergency braking modes. Originality. For the first time, a methodology for calculating the heating temperature distribution along the brake rim plane during a safety stop has been developed and substantiated. A method has also been developed for determining the temperature field arising under steady-state heating conditions, which occur after repeated operating braking and cooling of the device. In this case, when using the formula for determining the temperature on the brake rim surface, the sample length, the relative velocity between the friction components and the heat flow distribution coefficient are taken into account. The brake disc geometric model developed in the SolidWorks software package makes it possible to study the temperature change on the device rim in real time. Practical value. The proposed design improvement based on the research results of heating processes should improve vehicle safety. The cost of braking systems is expected to be reduced through the use of optimal materials and production technologies. The software methods for modeling and analyzing the temperature influence on brake discs of the Mine Hoisting Machine (MHM) have been improved. Based on the research results, recommendations have been developed for the optimum braking process of machines in various operating conditions.

The Postseismic Deformation of the 6 July 2019 Mw 7.1 Ridgecrest Earthquake from Burst Overlap Interferometry, InSAR, and GNSS

Abstract The July 2019 Ridgecrest earthquake sequence consists of an Mw 6.4 foreshock and an Mw 7.1 mainshock, which ruptured a complex set of orthogonal faults in the eastern California shear zone. We measure the co- and postseismic deformation associated with this sequence using the Burst Overlap Interferometry (BOI) technique in addition to the commonly used Interferometric Synthetic Aperture Radar (InSAR). The BOI technique, which provides displacement in the satellite’s along-track direction, offers important information on the postseismic deformation that cannot be measured by traditional InSAR and is only sparsely measured by the Global Navigation Satellite System networks. The BOI data reveal up to 4 cm displacement in the along-track direction, 10 km north of the northern tip of the seismic rupture, and up to 3 cm displacement along the coseismically active faults. These results rule out the possibility of significant shallow afterslip near the mainshock hypocenter, suggesting that the previously suggested poroelastic rebound is likely to be the cause for the significant postseismic line of sight deformation near the mainshock rupture. Based on the aftershocks’ moment tensor distribution, surface rupture, and simple forward modeling, we propose that the postseismic deformation north of the Ridgecrest rupture is caused by an aseismic slip along a north-trending normal fault of the Ridgecrest rupture that was induced by the Ridgecrest earthquake. Furthermore, we observed that both deformation and seismic activity decay slower over time as the distance from the Coso geothermal area increases. This decay is influenced by the mechanical properties of the crust, which are affected by the increased heat flow at Coso and thus suppress deformation and seismicity, ultimately controlling their temporal evolution.

Phonon polariton-mediated heat conduction: Perspectives from recent progress

AbstractIt has been well-accepted that heat conduction in solids is mainly mediated by electrons and phonons. Recently, there has been a strong emerging interest in the contribution of various polaritons, quasi-particles resulting from the coupling between electromagnetic waves and different excitations in solids, to heat conduction. Traditionally, the polaritonic effect on conduction has been largely neglected because of the low number density of polaritons. However, it has been recently predicted and experimentally confirmed that polaritons could play significant roles in heat conduction in polar nanostructures. Since the transport characteristics of polaritons are very different from those of electrons and phonons, polariton-mediated heat conduction provides new opportunities for manipulating heat flow in solid-state devices for more efficient heat dissipation or energy conversion. In view of the rapid growth of polariton-mediated heat conduction, especially by phonon polaritons, here we review the recent progress in this field and provide perspectives for challenges and opportunities. Graphical abstract

Entropy Considerations in Stochastic Electrodynamics

The use of entropy concepts in the field of stochastic electrodynamics is briefly reviewed here. Entropy calculations that have been fully carried out to date are discussed in two main cases: first, where electric dipole oscillators interact with zero-point, or zero-point plus Planckian, or Rayleigh–Jeans radiation; and second, where only these radiation fields exist within a cavity. The emphasis here is on the first, more complicated, case, where both charged particles and radiation fields are present and interacting. Unlike the usual exposition on entropy in classical statistical mechanics, involving probabilistic notions of phase-space occupation, the calculations to date for both particles and fields, or for fields alone, follow the caloric entropy method, where the notions of heat flow, adiabatic surfaces, and isothermal conditions are utilized. Probability notions certainly still enter into the calculations, as the fields and charged particles interact stochastically together, following Maxwellian electrodynamics. Examples of phase-space calculations for harmonic oscillators and classical hydrogen atoms are carried out, emphasizing how much farther caloric entropy calculations have successfully gone.

Fluorocarbon‐based Solvent‐Bath Annealing for High‐Performance Perovskite Photovoltaics

AbstractThermal annealing is a critical process in producing high‐quality perovskite films for high‐performance perovskite solar cells. Conventional TA presents challenges such as delayed heat transfer, leading to unwanted crystal growth and hindering processing scalability. Solvent‐bath annealing is an attractive approach that can improve heat transfer and promote perovskite crystallization by immersing the as‐deposited precursor film in a liquid medium. In this study, fluorocarbon‐based solvents are developed as novel solvent baths for uniform heat flow through omnidirectional annealing. In addition, the previously neglected solvent‐to‐solvent interaction between fluorocarbon and solvents for perovskite precursor is investigated by comparing two fluorocarbon solvents. By increasing the solvent‐solvent interaction, higher quality perovskite films with increased crystallinity, improved perovskite transition, and reduced film defects are achieved. As a result, the perovskite solar cells exhibited an increased power conversion efficiency with excellent reproducibility. These findings suggest that the selection of suitable solvent bath is promising for further improving perovskite quality and device performance.

Parametric Analysis of a Novel Array-Type Hydrogen Storage Reactor with External Water-Cooled Jacket Heat Exchange

Hydrogen energy is a green and environmentally friendly energy source, as well as an excellent energy carrier. Hydrogen storage technology is a key factor in its commercial development. Solid hydrogen storage methods represented by using metal hydride (MH) materials have good application prospects, but there are still problems of higher heat transfer resistance and slower hydrogen absorption and release rate as the material is applied to reactors. This study innovatively proposed an array-type MH hydrogen storage reactor based on external water-cooled jacket heat exchange, aiming to improve the heat transfer efficiency and absorption reaction performance, and optimize the absorption kinetics encountered in practical applications of LaNi5 hydrogen storage material in reactors. A mathematical model was built to compare the hydrogen absorption processes of the novel array-type and traditional reactors. The results showed that, with the same water-cooled jacket, the hydrogen absorption rate of the array-type reactor can be accelerated by 2.78 times compared to the traditional reactor. Because of the existence of heat transfer enhancement limits, the increase in the number of array elements and the flow rate of heat transfer fluid (HTF) has a limited impact on the absorption rate improvement of the array-type reactor. To break the limits, the hydrogen absorption pressure, as a direct driving force, can be increased. In addition, the increased pressure also increases the heat transfer temperature difference, thereby further improving heat transfer and absorption rate. For instance, at 3 MPa, the hydrogen absorption time can be shortened to 147 s.

Exploring nanoparticle dynamics in binary chemical reactions within magnetized porous media: a computational analysis

Artificial Neural Networks are incredibly efficient at handling complicated and nonlinear mathematical problems, making them very useful for tackling these challenges. Artificial neural networks offer a special computational architecture that is extremely valuable in disciplines like biotechnology, biological computing, and computational fluid dynamics. The present work investigates the applicability of back-propagation artificial neural networks in conjunction with the Levenberg-Marquardt algorithm for evaluating heat transmission in hybrid nanofluids. This work focuses on the computational analysis of a MgO + GO/EG hybrid nanofluid’s steady mixed convection flow over an exponentially stretched sheet, considering multiple slip boundary conditions, thermal conductivity, heat generation, and thermal radiation. A nonlinear system of ordinary differential equations is produced from the basic associated partial differential system by performing the proper exponential similarities modifications. For generating benchmark datasets, the resulting ordinary differential equations are processed employing the bvp4c method. Considering benchmark datasets set aside for training (70%), testing (15%), and validation (15%), the Levenberg-Marquardt algorithm, which employs back-propagation in artificial neural networks, is implemented. The accuracy of the suggested strategy for handling nonlinear problems is verified utilizing mean squared error, error histograms, and regression analysis, which are all used to evaluate the methodology. Outstanding agreement is seen when ANN outputs are compared to numerical results. The flow properties, including temperature, velocity, and concentration profiles, are shown graphically and numerically. For practical purposes, it is therefore essential to analyze the flow and heat transfer in hybrid nanofluids over exponentially extending and shrinking surfaces under mixed convection and heat source scenarios. Hybrid nanofluid problems have a wide range of practical and industrial applications, such as medication delivery, manufacturing, microelectronics, nuclear plant cooling, and marine engineering.

Exploring nusselt number and friction factor correlations for sphere-shaped roughness elements on the absorber to enhance solar air heater efficiency

ABSTRACT This investigation is conducted to analyze the artificial surface roughness influence on the heat flow and friction characteristics within the ducts of solar air heaters (SAHs). This research aims to investigate the consequences of applying spherical-shaped surface roughness to the absorber in a linear and staggered manner with the intention of enhancing the heat transfer efficiency. The utilization of roughness elements in the shape of spheres is aimed at augmenting the heat transfer characteristics; however, it is crucial to acknowledge that this enhancement is concomitant with an elevation in pumping power due to heightened friction. An experimental campaign encom- passes a diverse set of operational and device parameters. These parameters include the Reynolds number (Re), which varies from 3,000 to 8,000. Additionally, the roughness pitch-to-height ratio (p/h) ranges from 10 to 20, while the roughness gap-to-height ratio (w/h) ranges from 4 to 8. Throughout the trials, a constant value of 0.06 is maintained for the roughness height-to-hydraulic diameter ratio (h/D) and an amount of 5 is maintained for the duct width-to-height ratio (W/H). The outcomes of this study indicate a considerable increase in the Nusselt number, ranging from 50.47% to 69.51%, concurrently with a substantial rise in the friction factor, ranging from 27.76% to 144.75%, when compared to designs using a smooth absorber surface in the context of SAHs. By utilizing the experimental data, relationships between the friction factor and the Nusselt number are established based on the artificial roughness parameters and the operating conditions. The current study’s findings significantly advance our knowledge of and ability to improve SAH systems’ heat transfer and friction characteristics. Thus, this investigation improves our understanding of these systems operational behavior in many situations.