Poly Lactic Acid Blends Research Articles

Multidimensional study of starch co‐plasticized with glycerol and isosorbide in TPS/PLA blends: Morphological, mechanical, thermal, and structural properties

AbstractBiodegradable blends of polylactic acid (PLA) and thermoplastic starch (TPS) co‐plasticized with glycerol (G) and isosorbide (i) in different ratios were prepared by extrusion in a single screw extruder. The G/isosorbide ratio varied within the range 27.5/2.5 to 15/15. The resulting materials were obtained through blown film extrusion and characterized using a variety of techniques. The plasticizing effect was identified through SEM and FTIR observations. In the SEM images, it was evident that most of the native crystalline structures were destructured. Furthermore, SEM observations showed phase separation of TPS and PLA in all samples, with phase dispersion differences depending on the co‐plasticizer ratio. The FTIR spectra of all TPS/PLA films showed that isosorbide caused changes in the absorption bands that suggested a reduction in the crystallinity of the native starch, agreeing with the XRD results that indicated the formation of different crystalline structures (EH type). The XRD results revealed a change in the crystal structure of the TPS phase influenced by the amount of isosorbide. Isosorbide increased tensile strength and reduced elongation due to strong interactions between the plasticizer and the starch chains through hydrogen bonds, con‐firmed by FTIR analysis. In general, it was established that isosorbide and G co‐plasticization, with small amounts of isosorbide (up to a ratio of 25:5 G/isosorbide), can be employed as an effective plasticizer without significantly affecting the tensile mechanical properties.

Influence of Oligomeric Lactic Acid and Structural Design on Biodegradation and Absorption of PLA-PHB Blends for Tissue Engineering

The advancing development in biomaterials and biology has enabled the extension of 3D printing technology to the bioadditive manufacturing of degradable hard tissue substitutes. One of the key advantages of bioadditive manufacturing is that it has much smaller design limitations than conventional manufacturing and is therefore capable of producing implants with complex geometries. In this study, three distinct blends of polylactic acid (PLA) and polyhydroxybutyrate (PHB) were produced using Fused Deposition Modeling (FDM) technology. Two of these blends were plasticized with oligomeric lactic acid (OLA) at concentrations of 5 wt% and 10 wt%, while the third blend remained unplasticized. Each blend was fabricated in two structural modifications: solid and porous. The biodegradation behavior of the produced specimens was examined through an in vitro experiment using three different immersion solutions: saline solution, Hank’s balanced salt solution (HBSS), and phosphate-buffered saline (PBS). All examined samples were also subjected to chemical analysis: atomic absorption spectroscopy (AAS), scanning electron microscopy (SEM), and energy-dispersive spectrometry (EDS). The results of the degradation experiments indicated a predominantly better absorption capacity of the samples with a porous structure compared to the full structure. At the same time, the blend containing a higher concentration of OLA exhibited enhanced pH stability over the evaluation period, maintaining relatively constant pH values before experiencing a minor decline at the end of the study. This observation indicates that the increased presence of the plasticizer may provide a buffering effect, effectively mitigating the acidification associated with material degradation.

Effect of carbodiimides on the compatibility and hydrolytic behavior of PLA/PBAT blends

Blends of polylactic acid (PLA) and poly(butylene adipate-co-terephthalate) (PBAT) have great potential to replace conventional polyolefin and polyester materials. However, poor compatibility and fast degradation rate limit its development. In this paper, the effects of two monomer-type carbodiimides and one polymerized carbodiimide on the crystalline, thermal stability, hydrolysis properties, and mechanical properties of PLA/PBAT blends are investigated by Fourier transform infrared spectroscopy, scanning electron microscope, differential scanning calorimetry, thermogravimetric analysis, gel permeation chromatography, melt mass-flow rate, terminal carboxyl content, tensile properties, and rotational torque. It is found that all the three carbodiimide additives can improve the compatibility and enhance the mechanical, processing, and thermal stability properties of PLA/PBAT blends except for their reduced crystallization performance. Moreover, regarding the hydrolysis properties, the two monomeric carbodiimides exhibit little effect on the hydrolysis of PLA/PBAT blends, even accelerating the degradation rate under alkaline conditions. However, the antihydrolysis effect of polycarbodiimide is remarkable, which effectively improves the compatibility and antihydrolysis properties of PLA/PBAT blends.

Phosphorus-nitrogen-containing flame-retardant plasticizers derived from L-lactic acid for poly (lactic acid) improved toughness, flame retardancy and crystallization

Designing highly-effective and environmentally friendly biobased flame-retardant plasticizers for polylactic acid (PLA) remains a formidable challenge. In this study, we synthesized four novel phosphorus-nitrogen-containing L-lactic acid-based flame-retardant plasticizers with adjustable chemical structures and phosphorus content, designated as NPDL-Cn, where ’n’ corresponds to the alkyl groups numbers in the alkylamine chain (with n = 4, 6, 8, and 10). Incorporating NPDL-Cn into the PLA matrix offered a twofold benefit, significantly enhancing both the flame retardancy and toughness of PLA. Remarkably, as incorporating 20 phr NPDL-Cn, the resulting blends all achieved UL-94 V-0 grade, and their limiting oxygen index reached about 30.8 %, 29.5 %, 28.3 % and 27.2 %, respectively. A comprehensive analysis of the volatile gases and char layer generated during combustion showed that the flame-retardant mechanism of NPDL-Cn in PLA significantly influenced both the condensed-phase and gas-phase behavior. Meanwhile, NPDL-Cn effectively overcame the brittleness and rigidity of PLA, thus realizing the enhancement of its toughness. In particular, as compared to a mere 3.7 % and 1.7 MJ/m3 for neat PLA, when the methylene numbers of NPDL-Cn were 4, the elongation at break and tensile toughness of the PLA/NPDL-C4 exhibited a substantial increase to 180.1 % and 43.4 MJ/m3, respectively, due to the best interfacial tension of NPDL-C4 with PLA matrix. Additionally, while the tensile strength of neat PLA is notably high at 50.7 MPa, the introduction of PLA/NPDL-C4 results in a significant decrease to 26.3 MPa. Interestingly, biodegradation experiments showed that NPDL-C4 was decomposed into non-toxic and harmless small molecules. This study presents a method for constructing toughened and flame-retardant PLA blends by modulating the alkyl chain length of flame-retardant plasticizers and elucidating their structure–property relationships.

Influence of alumina and PMMA on mechanical properties and aging behavior of 3D printed PLA composites: A comparative study

AbstractThis study intends to investigate the mechanical, thermal, and aging behaviors of 3D‐printed PLA (polylactic acid)‐blend with 10% polymethyl methacrylate (PMMA) and 10% alumina polymer composites for biomedical applications using compressive, DSC, and DMA analysis. The experimental results revealed that aged PLA blend with alumina samples increased compressive strength by 60.1% and 37.8% during hydrolytic and enzymatic degradation, respectively, compared to aged PLA samples. Also, it was reported that the PLA blend with PMMA samples increased compressive strength by 51.1% and 24% after hydrolytic and enzymatic degradation, respectively, as compared to aged PLA samples. Furthermore, DSC analysis revealed that alumina blended samples had a higher Tg than pure PLA and PMMA blended samples. In addition, DMA investigation revealed that the Tg of aged neat PLA, PLA/PMMA, and PLA/alumina increased by 4.38%, 4.8%, and 4.6%, respectively, compared to unaged polymer composites. Additionally, PLA/alumina‐aged samples exhibited stronger aging properties than neat PLA and PLA/PMMA blended‐aged samples. It was reported that the weight loss of PLA/Alumina was lowered by 10.7% and 15.6% compared to aged PLA/PMMA samples, for hydrolytic and enzymatic aging respectively. It was found that PLA alumina has better mechanical, thermal, and degradation resistance than PLA materials.Highlights Alumina and PMMA materials were blended with PLA. Examined the aging and mechanical properties of PLA blended composites. Utilized hydrolytic and enzymatic aging for biomedical applications. Evaluated mechanical strength performance of aged and unaged samples. DSC and DMA were utlised for this research.

4D printed Electroactive carbon fiber and carbon nanotube synergistically reinforced composites for supporting personalized insole

Smart footwear plays a vital role in walk correction, with mechanical behavior and shape memory effect (SME) being essential aspects. To create personalized smart insoles, we developed a novel blend of polylactic acid (PLA), thermoplastic polyurethane (TPU), and carbon nanotubes (CNT) via melting-extrusion for a continuous-fiber 3D printer. Diverse insole support unit-cell structures (triangular, rhombus, grid) were fabricated with PLA/TPU/CNT filaments, incorporating continuous carbon fibers (CFs) in the front, middle, and back parts of a particular orthopedic insole. The compressive strength and modulus of samples unexpectedly decreased upon CNT incorporation. However, CNT in the TPU phase improved the shape memory performance, shortening the recovery time by 58 %. CF-reinforced composites exhibited excellent mechanical properties and SME; the front triangular structure showed a 13.4 times increase in compressive strength and a 22.6 times increase in modulus compared to free-fiber composites. The printed samples demonstrated remarkable electro-induced shape memory properties due to the dual conductive network formed by CF and CNT. Our PLA/TPU/CNT/CF (nano-) composite is well-suited for personalized shape-memory insole applications, offering enhanced mechanical performance and electro-induced shape-memory capabilities.

Exploring the Processing Potential of Polylactic Acid, Polyhydroxyalkanoate, and Poly(butylene succinate-co-adipate) Binary and Ternary Blends.

Biodegradable and bio-based polymers, including polyhydroxyalkanoate (PHA), polylactic acid (PLA), and poly(butylene succinate-co-adipate) (PBSA), stand out as sustainable alternatives to traditional petroleum-based plastics for a wide range of consumer applications. Studying binary and ternary blends is essential to exploring the synergistic combinations and efficiencies of three distinct biopolyesters. A comprehensive evaluation of melt-extruded binary and ternary polymer blends of PHA, PLA, and PBSA was conducted. Scanning electron microscopy (SEM) analyses revealed a heterogeneous morphology characteristic of immiscible blends, with a predominant spherical inclusion morphology observed in the majority of the blends. An increased PBSA concentration led to an elevation in melt viscosity and elasticity across both ternary and binary blends. An increased PHA content reduced the viscosity, along with both storage and loss moduli in the blends. Moreover, a rise in PHA concentration within the blends led to increased crystallinity, albeit with a noticeable reduction in the crystallization temperature of PHA. PLA retained amorphous structure in the blends. The resultant bio-based blends manifested enhanced rheological and calorimetric traits, divergent from their pure polymer counterparts, highlighting the potential for optimizing material properties through strategic formulation adjustments.

High toughness and fast home-compost biodegradable packaging films derived from polylactic acid/thermoplastic starch/para-rubber ternary blends

This research aims to formulate biobased and biodegradable packaging films with high toughness and fast home-compost biodegradation using ternary blends of polylactic acid (PLA), Para rubber (NR), and thermoplastic starch (TPS) through blown-film extrusion. The TPS content in this work ranges from 5 to 20 wt%, while the PLA: NR ratio is fixed at 70:30. At this PLA: NR ratio, the blend with 10 wt% TPS (PNT10) exhibited the highest % elongation at break and tensile toughness. Peroxide radical initiator was investigated as a potential additive for improving the properties of the ternary blend. Our binary interaction study indicated that peroxide initiated grafting reactions of PLA–NR and NR–TPS pairs, while no grafting occurred between PLA and TPS. In ternary blends, the highest peroxide content (0.5 wt%) increased the % elongation at break up to 120%, with the tensile toughness reaching 7255 MJ/m3. The improved compatibility induced by peroxide addition was supported by enhanced dispersion of TPS in the PLA/NR matrices. Results from the room-temperature soil burial test indicated that the presence of TPS could significantly accelerate the home-compost degradation of PNT films compared to films produced from neat PLA and PLA/NR. This suggests its potential as both a cost reducer and a biodegradation accelerator.

The effect of polylactic acid-based blend films modified with various biodegradable polymers on the preservation of strawberries

Polylactic acid (PLA) has garnered much attention in the field of fruit and vegetable packaging. Despite its poor flexibility and water resistance, PLA film faces challenges in being used for strawberry storage and freshness preservation due to its inability to maintain flavor quality. In this study, a series of PLA-based modified films was produced by melt blending and extrusion cast processing with PLA as the main component, along with flexible biodegradable polyesters or polycarbonate as the secondary component. First, five different biodegradable polymers were used to investigate the effect of the flexibility and barrier properties of different dispersed phases on the morphology, mechanical properties, and water vapor barrier of PLA-based blend films. Next, the impact on the freshness of strawberries was assessed through examination of fruit color and weight, as well as the levels of O2 and CO2 in the packaging bags. The results showed that the size of the dispersed phase and interfacial bonding with PLA were the key factors determining the mechanical and barrier properties of the blend films. The PLA-polycaprolactone (PCL) blend showed the best compatibility among them, with PCL having the smallest dispersion size (D=0.58 µm), higher toughness than the other four PLA blends, and greater enhancement of PLA. Additionally, it exhibited a similar rate of quality loss in strawberry preservation compared to commercial PE. As a result, the color and luster were more completely preserved. The results of this study may help the future development of degradable plastics, to reduce environmental pollution.

Enhancing the Mechanical Strength and Thermal Stability of Polylactic Acid (PLA) with the Addition of Epoxidized Waste Cooking Oil (EWCO)

Polylactic Acid (PLA) comes from renewable resources, has a reasonable biodegradability rate, and is used in biomedical, food packaging, textiles, and agricultural applications. PLA offers high mechanical strength and the ability to compost, similar to polyethylene terephthalate (PET) and nylon. However, the brittleness of PLA has always limited its usage. Therefore, bio-based plasticizers in the biopolymer matrices can increase flexibility (elasticity), durability, and workability. This study aims to determine the optimal blending ratio for the PLA blended with epoxidized waste cooking oil (EWCO) to enhance the mechanical and thermal properties of PLA/EWCO. The mechanical strength test consists of the hardness test (N/mm<sup>2</sup>), flexural strength (MPa), and impact energy (kJ/m<sup></sup>) adopted to evaluate the plasticizing characteristics. The thermal stability analysis involves glass transition temperature (T<sub>g</sub>) (°C), cold-crystallization temperature (T<sub>cc</sub>) (°C) and melting temperature (T<sub>m</sub>) (°C). The blending ratio is 97.5PLA/2.5EWCO, 95PLA/5EWCO, 92.5PLA/7.5EWCO and 90PLA/10EWCO. As a result, 97.5:2.5 of PLA/EWCO reduces intermolecular interactions by stimulating more free volume in biopolymer chains’ mobility and enhancing the flexibility and elasticity of the PLA blends. Ultimately, the brittleness of PLA decreased with increasing EWCO bio-based plasticizer.

Utilizing Food Waste in 3D-Printed PLA Formulations to Achieve Sustainable and Customizable Controlled Delivery Systems.

This is the first study that explores blending polylactic acid (PLA) with various biomasses, including food wastes-brewer's spent grain (BSG), spent coffee grounds (SCG), sesame cake (SC), and thermoplastic starch (TPS) biomass to create composite gastric floating drug delivery systems (GFDDS) through 3D printing. The aim is to investigate the influence of biomass percentage, biomass type, and printing parameters on their corresponding drug release profiles. 3D-printed (3DP) composite filaments were prepared by blending biomasses and PLA before in vitro drug release studies were performed using hydrophilic and hydrophobic model drugs, metoprolol tartrate (MT), and risperidone (RIS). The data revealed that release profiles were influenced by composite compositions and wall thicknesses of 3DP GFDDS capsules. Up to 15% of food waste could be blended with PLA for all food waste types tested. Delivery studies for PLA-food wastes found that MT was fully released by 4 h, exhibiting burst release profiles after a lag time of 0.5 to 1.5 h, and RIS could achieve a sustained release profile of approximately 48 h. PLA-TPS was utilized as a comparison and demonstrated variable release profiles ranging from 8 to 120 h, depending on the TPS content. The results demonstrated the potential for adjusting drug release profiles by incorporating affordable biomasses into GFDDS. This study presents a promising direction for creating delivery systems that are sustainable, customizable, and cost-effective, utilizing sustainable materials that can also be employed for agricultural, nutraceutical, personal care, and wastewater treatment applications.

Eco-friendly Blends of Polylactic Acid and Polyhydroxybutyrate Enhanced with Epoxidized Soybean Oil Methyl Ester for Food-Packaging Applications

Eco-friendly Blends of Polylactic Acid and Polyhydroxybutyrate Enhanced with Epoxidized Soybean Oil Methyl Ester for Food-Packaging Applications

Compatibilization of poly(butylene adipate-co-terephthalate)/polylactic acid blends by gamma radiation

Compatibilization of poly(butylene adipate-co-terephthalate)/polylactic acid blends by gamma radiation

Pyrogallic acid–compatibilized polylactic acid/thermoplastic starch blend produced via one-step twin-screw extrusion

In this study, a one-step extrusion method is proposed to prepare blended polylactic acid (PLA)/thermoplastic starch (TPS) using a novel plant-derived compatibilizer, pyrogallic acid (PGA), to enhance the PLA/TPS compatibility. The effects of PGA on the mechanical behavior, fractured cross-section morphology, thermal and dynamic mechanical performance, and water resistance of PLA/TPS blends were systematically studied. Results demonstrate that the addition of PGA effectively improves the compatibility between TPS and PLA, resulting in enhanced tensile strength, crystallinity, elongation at break, thermal stability, and hydrophobicity of the blends. Specifically, incorporating 1.5 phr of PGA into the blend system yields the highest values for tensile strength (23.38 MPa) and elongation at break (16.96 %), which are 24.7 % and 233.2 %, respectively, higher than those observed for pure PLA/TPS blends. Furthermore, other properties exhibit obvious improvements upon incorporation of PGA into the blends. This approach provides a promising strategy for enhancing the performance of PLA/TPS blends and expanding their applications in food packaging, agricultural film, etc.

Miscibility prediction of polylactic acid/polyhydroxyalkanoate blends by molecular dynamics simulations

Blending polylactic acid (PLA) with polyhydroxyalkanoates (PHAs) represents a compelling approach to achieve fully bio-based blends with favorable properties. This work employed molecular dynamics (MD) simulations to study the miscibility of PLA and PHA with different side chain functional groups. The miscibility of the blends was assessed through analyzing snapshots of the blends, pair correlation function, radius of gyration, interaction energy, solubility parameter, and Flory−Huggins interaction parameter. Results revealed that the miscibility with PLA is predominantly affected by the polarity of the side chain functional group of PHA. To achieve effective blending with PLA, it is advisable to use PHAs with non-polar side chain groups. Examination of the glass transition temperature (Tg) for the miscible blends reveals that the rigidity of PLA can be reduced by blending with PHA bearing non-polar side chain functional groups.

Biocomposite Films of Amylose Reinforced with Polylactic Acid by Solvent Casting Method Using a Pickering Emulsion Approach

Binary and ternary blends of amylose (AM), polylactic acid (PLA), and glycerol were prepared using a Pickering emulsion approach. Various formulations of AM/PLA with low PLA contents ranging from 3% to 12% were mixed with AM matrix and reinforced with 25% cellulose nanofibers (CNF), and PLA-grafted cellulose nanofibers (g-CNF), the latter to enhance miscibility. Polymeric films were fabricated through solvent casting and characterized using Scanning Electron Microscopy (SEM), Fourier Transform Infrared Spectroscopy (FTIR), and Wide-Angle X-ray Scattering (WAXS), and the evaluations of physical, mechanical properties, and wettability were performed using contact angle measurements. The binary blends of AM and PLA produced films suitable for packaging, pharmaceutical, or biomedical applications with excellent water barrier properties. The ternary blends of AM/CNF/PLA and AM/g-CNF/PLA nanocomposite films demonstrated enhanced tensile strength and reduced water permeability compared to AM/PLA films. Adding g-CNF resulted in better homogeneity and increased relative crystallinity from 33% to 35% compared to unmodified CNF. The application of Pickering emulsion in creating AM-based CNF/ PLA composites resulted in a notable enhancement in tensile strength by 47%. This study presents an effective approach for producing biodegradable and reinforced PLA-based nanocomposite films, which show promise as bio-nanocomposite materials for food packaging applications.

Upcycling Humins via Esterification Reactions of Hydroxyl Groups: From Functional Powders to PLA Foams and Compatibilized Blends.

The valorization of humins side streams from bio-refineries holds significant economic and sustainability potential. One plausible strategy involves using them as building blocks to create new materials. However, humins pose conceptual challenges in their natural state due to their high viscosity, processing difficulties, and temperature sensitivity. This article presents a synthetic strategy for modifying humins properties to make them thermally stable and processable. Employing a sequence of esterification reactions and varying the reagent steric length, we showcase the selective transformation of humins into thermally-stable fine powders and low-viscosity liquids. We extend this approach by reacting humins with polyesters such as polylactic acids and polycaprolactone. In particular, we detail a one-pot single-step synthesis of micro-phase separated compatibilized blends of polylactic acid and humins capped with the polylactic acid arms. Processed via solution-casting, the obtained materials behave as high-strength thermoplastic elastomers having uniform foam morphologies and material characteristics superior to the pure polylactic acid. By varying the content of D-enantiomers, we demonstrate an additional possibility of manipulating the cellular structures of the foams. Finally, we provide a solution to product circularity by reporting a dissolution recycling method.

Super-tough polylactic acid blends via tunable dynamic vulcanization of polyurethanes with ultrahigh bio-based content

Polylactic acid (PLA), a biodegradable plastic derived from renewable resources, is commercially available but has been limited in application owing to its inherent brittleness. To address this, researchers explored a reactive blending strategy using polyurethane (PU) to enhance PLA toughness. This method is straightforward and effective, yet most PUs are derived from petroleum or containing low bio-based content. Herein, we developed a bio-based PU (BPU) with double bonds for dynamic vulcanization to toughen PLA, using 1,3-polypropanediol (PO3G) and 1,5-pentane diisocyanate (PDI) with an ultrahigh bio-based content of 93.8 %. The toughness and tensile strength of the PLA/BPU blends were adjustable by modifying the BPU content. In particular, the toughness of the blends could reach 68.69 kJ/m2 by varying the amount of BPU. In addition, the BPU20–0.1 sample demonstrated an optimal balance of stiffness and toughness, exhibiting a tensile strength of 47.8 MPa and a notched impact strength of 54.86 kJ/m2. This research broadens the scope for toughening PLA using BPUs, thereby diminishing the dependency on petrochemical resources.

Deterioration of bio-based polylactic acid plastic teabags under environmental conditions and their associated effects on earthworms

In response to the plastic waste crisis, teabag producers have substituted the petrochemical-plastic content of their products with bio-based, biodegradable polymers such as polylactic acid (PLA). Despite widespread use, the degradation rate of PLA/PLA-blended materials in natural soil and their effects on soil biota are poorly understood. This study examined the percentage mass deterioration of teabags with differing cellulose:PLA compositions following burial (−10 cm depth) in an arable field margin for 7-months, using a suite of analytical techniques, such as size exclusion chromatography, 1H nuclear magnetic resonance, dynamic scanning calorimetry, and scanning electron microscopy. The effect of 28-d exposure to teabag discs at environmentally relevant concentrations (0.02 %, 0.04 % and 0.07 % w/w) on the survival, growth and reproduction (OECD TG 222 protocol) of the key soil detritivore Eisenia fetida was assessed in laboratory trials. After 7-month burial, Tbag-A (2.4:1 blend) and Tbag-B (3.5:1 cellulose:PLA blend) lost 66 ± 5 % and 78 ± 4 % of their total mass, primarily attributed to degradation of cellulose as identified by FTIR spectroscopy and a reduction in the cellulose:PLA mass ratio, while Tbag-C (PLA) remained unchanged. There were clear treatment and dose-specific effects on the growth and reproductive output of E. fetida. At 0.07 % w/w of Tbag-A adult mortality marginally increased (15 %) and both the quantity of egg cocoons and the average mass of juveniles also increased, while at concentrations ≥0.04 % w/w of Tbag-C, the quantity of cocoons was suppressed. Adverse effects are comparable to those reported for non-biodegradable petrochemical-based plastic, demonstrating that bio-based PLA does not offer a more ‘environmentally friendly’ alternative. Our study emphasises the necessity to better understand the environmental fate and ecotoxicity of PLA/PLA-blends to ensure interventions developed through the UN Plastic Pollution Treaty to use alternatives and substitutes to conventional plastics do not result in unintended negative consequences.

Preparation of green biodegradable lactic acid-based flame-retardant plasticizer for simultaneously enhancing flexibility, flame retardancy, and smoke-suppression of poly(lactic acid)

Conventional petroleum-based plasticizers not only exhibit reproductive toxicity and non-biodegradability, but their introduction also makes plastics highly combustible. Therefore, the development of biodegradable flame-retardant plasticizers derived from biomass resources can effectively solve the matters mentioned above. In this work, we developed a new l-lactic acid-based biodegradable flame-retardant plasticizer containing phosphorus, nitrogen, and silicon elements (PDL550) with flame-retarded, smoke-suppressing, and plasticized function. The introduction of PDL550 can simultaneously enhance the flame-retardant and flexible performances of polylactic acid (PLA). With the addition of 20 phr PDL550, the PDL550-plasticized PLA blends could pass a UL-94 V-0 grade, and simultaneously its elongation at break increased to 290.32 % in comparison with that of pure PLA (3.70 %). The cone calorimetric tests exhibited that the peak of heat release rate and total heat release of PDL550-plasticized PLA blends, in comparison with that of pure PLA, decreased by 17.8 and 50.8 %, respectively. By analyzing the volatiles and the residual char layer, the phosphorus and silicon elements synergistically in PDL550 are conducive to facilitating the formation of the complete and dense char layer, thus suppressing the release of smoke and shielding the attack of heat. Interestingly, the active soil and tenebrio molitors experiments exhibited that the PDL550 chain was attacked by microbes to form a small aliphatic molecule structure, indicating the excellent biodegradability of PDL550. This study provides an essential reference for developing bio-derived fire-retardant plasticizers to enhance fire safety, smoke-suppressing, and flexible PLA composites.