Biomass Briquettes Research Articles

Potential Analysis of Biomass Briquettes from Sugarcane Milling Waste for Boiler and Generator Turbines Stations

The decrease in sugar productivity was due to insufficient process of the sugar production process such as the low efficiency of boiler machine input energy. This study aims to analyze the potential use of Bagasse Briquetting Fuel (BBF) made from sugarcane milling waste at PT Madubaru as an attempt to obtain the optimal efficiency of boiler machine. Analysis of the effect of the adhesive concentration on the BBF quality was carried out to determine the optimal composition of the use of adhesive materials. Economic analysis was also conducted to determine the economic potential of BBF development. The analysis revealed that the BBF from Sugarcane milling waste has Calorific Value of 17,367-19,497 KJ/kg and density of 0.740-0.915 g/cm3. BBF with an adhesive variation of 1.25% is the BBF with the highest efficiency because it meets the needs of boiler fuel with the least amount of 100.8 tons/day for the operation of 1 boiler machine. The development of BBF from sugarcane milling waste has a selling value of Rp1.390.5,-/kg much lower than the existing biomass fuels found in the market. Keywords: Bagasse briquetting fuel; Boiler machine; Energy efficiency; Renewable energy; Sugarcane milling waste.

The Influence of Rice Husks, Coconut Shells, and Sugarcane Bagasse on the Quality of Bio Briquettes

Coal is a limited natural resource and is found in certain geological locations. Indonesia has abundant mineral and coal resources, with fairly good quality and quantity. The use of coal as fuel has an impact on the environment because CO2 emissions resulting from burning coal can cause a greenhouse effect. One solution to the problem of using coal is the production of alternative energy in the form of briquettes from biomass. This research aims to study the effect of adding a mixture of bagasse, rice husks and coconut shells on the calorific value. The carbon and hydrogen content in biomass greatly influences the water content of the briquettes produced. The increase in carbon content is generally inversely proportional to water content. Briquettes from coconut shell biomass have a higher carbon content than those from rice husks and sugar cane bagasse. The highest calorific value was obtained from coconut shell biomass briquettes, namely 5280.85 cal/g, because briquettes from coconut shells had the highest carbon content, namely 57.18% compared to the carbon content of rice husks and sugar cane bagasse, namely 37 respectively. 24 and 50.04%. Carbon is one of the main components that influences the energy value of briquettes. Although the hydrogen content also contributes to the heating value, its impact is not as big as the carbon content in biomass. The elemental composition of CHNS can affect the water content and calorific value produced. Briquettes from this biomass are only suitable for use as fuel for household purposes.

A study on the scaled intelligent supply mode of biomass briquette fuel in China

In the backdrop of China's ‘Carbon peak, Carbon neutrality’ goal, to reduce the pollution caused by carbon emissions to the atmosphere, this study investigates the supply of biomass briquette fuel. The supply of biomass briquette fuel is generally divided into two stages: the first stage involves the collection, storage, and transportation of biomass straw to the biomass briquette production base; the second encompasses the processing of the biomass straw into briquette fuel at the production base, followed by its transportation to the biomass boiler heating center for utilization. In this paper, a mathematical model is developed based on carbon emission and economic cost. The model is then calculated with an optimized intelligent algorithm, and the results are subjected to sensitivity analysis. The results demonstrate that: (1) Compared to the pre-optimization phase, the optimized model increases profits by 26.31 % and reduces carbon emissions by 12.64 %. (2) The adaptive genetic algorithm shows significantly better convergence speed and accuracy compared to the traditional genetic algorithm, making it more suitable for intelligent calculations of biomass briquette fuel supply. (3) As the weight coefficient of carbon emissions increases, economic costs continue to decrease with increasing sensitivity, while carbon emissions continue to decrease with decreasing sensitivity. These results provide references for further optimizing the weight coefficients of economic costs and carbon emissions in the supply of briquette fuel. This study contributes to reducing carbon emissions and provide references for the rational and intelligent supply of biomass briquette fuel.

Characterization and performance analysis of Kesambi branch biomass briquettes: A study on particle size effects

Characterization and performance analysis of Kesambi branch biomass briquettes: A study on particle size effects

Evaluation of an empirical model for predicting the calorific value of biomass briquettes from candlenut shells and kesambi twigs

Biomass briquettes offer a sustainable alternative to conventional fossil fuels, contributing to renewable energy while reducing environmental impact. This research explores the development of biomass briquettes from candlenut shell charcoal (Aleurites moluccanus) and kesambi twigs (Schleichera oleosa), focusing on their physical properties and heating values. Using tapioca as a binder, briquettes were produced with varying ratios: A. Control (90% kesambi twigs + 10% adhesive), B. 3:1 (67.5% kesambi twigs + 22.5% candlenut shell charcoal + 10% adhesive), C. 1:1 (45% kesambi twigs + 45% candlenut shell charcoal + 10% adhesive), and D. 1:3 (22.5% kesambi twigs + 67.5% candlenut shell charcoal + 10% adhesive). The study aimed to optimize briquette composition for maximum density, compressive strength, and calorific value while minimizing moisture, ash, and volatile matter. Results indicated that a higher proportion of candlenut shell charcoal enhanced density, compressive strength, and fixed carbon content, with the highest calorific value exceeding 19 MJ/kg observed in the 1:3 ratio. Additionally, the study evaluated three empirical models for predicting the Higher Heating Value (HHV) of the briquettes, finding the Nhuchhen model to be the most accurate, with an R² value of 0.93, providing a reliable method for predicting calorific value.

Energy Potential and Properties of Agro Biomass Briquettes with Nano Kaolin Binder for Sustainable Environment

The utilization of Tanner’s Cassia waste (T) and African Wonder tree waste (A) in the biomass production chain presents an opportunity for generating value-added products and enhancing productivity. Incinerating these wastes can pose environmental challenges; however, transforming them into briquettes offers a sustainable approach to produce high-energy fuel. This study investigated various mixtures of Tanner’s Cassia and African Wonder Tree waste, denoted as TA1 (0:100), TA2 (25:75), TA3 (50:50), TA4 (75:25), and TA5 (100:0), with the addition of 20% nano kaolin as a binder. The resulting briquettes underwent thorough analysis including physical, SEM and elemental analysis. The density of the TA briquettes ranged from 836.38 to 1105. 57 kg/m3. Key metrics evaluated include ash content, moisture content, volatile content, and fixed carbon content. The results for TA1 (0:100) are 11.22% ash, 5.73% moisture, 69.39% volatile, and 13.66% fixed carbon, while for TA5 (100:0), they are 14.17% ash, 9.87% moisture, 58.07% volatile, and 17.89% fixed carbon, showing a trend of increasing ash and fixed carbon content and decreasing moisture and volatile content across the samples. The SEM analysis of the briquettes reveals distinct characteristics for each mix ratio. Energy Dispersive X-ray analysis indicated carbon and oxygen as the major elements, with 54.48 wt.% and 37.92 wt.%, respectively. These findings highlight the potential of TA briquettes with a 20% nano kaolin binder as a viable alternative energy source due to their low moisture and ash content, coupled with a high calorific value.

Effects of Process Variables on Physico-Mechanical Properties of Abura (Mitrogyna ciliata) Sawdust Briquettes

Efficient utilization of biomass requires conversion into forms that can be optimally applied in energy generation. Briquetting involves the compaction of biomass into solid blocks that are more efficient than raw biomass, and provides ease of transport and handling. These are improved when the briquettes possess a high density, shatter index, and compressive strength. Due to differences in nature and composition, it is imperative to define optimum conditions for the production of quality and durable briquettes for individual biomasses that are compacted into briquettes. This study investigated the effects of process variables on the strength, durability, and density of biomass briquettes produced using Abura sawdust. The lateral compressive strength and drop shatter index were investigated whilst varying the temperature (100–150 °C), pressure (9–15 MPa), and hold time (15–30 min). The compressive strength ranged between 2.06 and 5.15 MPa, whilst the shatter index was between 50 and 600. Briquette density was between 518.8 and 822.9 kg/m3. The pressure was significant to the determination of the compressive strength (p < 0.1) and the shatter index (p < 0.05). The pressure, temperature, and hold time are significant to the briquette density. Physical and mechanical characteristics of the binderless Abura sawdust briquettes can be improved by optimizing the densification variables during the briquetting process when moderate pressures are used for compaction.

Preparation and chemical-looping-gasification performance of waste-sawdust briquette particles

Compared with loose biomass (LB), biomass briquettes (BBs) with high energy density and convenient transportation characteristics are more suitable as solid feedstock for preparing low-tar-content syngas through chemical looping gasification (CLG). Herein, the effects of key briquetting parameters, such as temperature, pressure, moisture content, and particle size, on the briquetting density (ρ), relaxation ratio, and crash resistance of waste sawdust are investigated, and the CLG performance of the briquetted sawdust is examined. Results show that pressure is the most critical factor affecting ρ. Briquetting of waste sawdust promotes the resultant syngas yield in CLG. Compared to LB, BBs exhibit increases in H2 yield, syngas yield, H2/CO molar ratio, and maximum gasification rate. When ρ was 0.8–0.9 g/cm3, the briquetting feature and CLG performance were good, with the briquetting pressure being optimized to 10–15 MPa. Moreover, granular-shaped BBs exhibits the highest CO release strength and good CLG performance. This discovery provides favorable briquetting conditions for the effective application of BBs in the field of CLG.

Design and Development of a Manual Briquette Making Machine

Abstract: This research paper presents a detailed investigation into the design and development of a manual briquette making machine. With the escalating environmental concerns and the necessity for sustainable energy solutions, briquettes have emerged as a viable alternative to traditional fuels. The manual briquette making machine offers a cost-effective and environmentally friendly solution for producing biomass briquettes. Through meticulous design considerations, material selection, and performance optimization, this paper provides insights into the engineering principles underlying the development of such a machine.

Production and emission characterization of briquette for sustainable development: MSW transformation.

Global community is increasingly alarmed by resource depletion and environmental pollution. In light of pressing environmental concerns and depletion of finite resources, the surge in fossil fuel usage has sparked twin crises: dwindling fossil fuel reserves and escalating environmental pollution. The current study introduces a novel approach to minimize waste by transforming it into briquettes suitable for large-scale production. Production of briquettes involves multiple stages, including collection, drying, crushing, screening, blending, compacting, and storage. The main objective of this research is to demonstrate and investigate the physico-mechanical and emission properties of briquettes produced with readily available organic fraction of municipal solid waste (MSW) such as food and garden waste. The physical, mechanical, and elemental characteristics such as calorific value, moisture content, ash, volatile matter, fixed carbon, density, compressive strength, and SEM-EDAX were determined. A combustibility test along with emission and water boiling test was also carried out. The MSW briquettes were prepared in a densification system at 130°C temperature and 20MPa. The study's conclusion suggests that the MSW briquette with lignin content of 25-30%, calorific value of 22.53MJ/kg, compressive strength of 14.517 N/mm2, and density of 1124.12kgm-3 could be used to retain energy and lessen the harmful effects of climate change while also enhancing sustainability. Flue gas emissions from burning MSW briquettes in a biomass stove were examined in this study using flue gas analyzer and smoke meter. Furthermore, the generated briquettes exhibit a density of 1124.12kgm-3 which is on par with coal, making them suitable for co-firing in boilers. Likewise, the determined parameters are compared with the biomass briquettes and firewood. Further investigation is required to elevate its quality and economic potential.

Synthesis and Characterization of Briquette from Carbonized Pinus Patula Saw Dust as Alternative Energy Source

This study aimed at the synthesis and characterization of briquette from Pinus patula saw dust using different binders. The effects of particle size and type of binder on the fuel qualities of the briquette were investigated. The bulk density of biomass causes handling, storage, and transportation problems that limit its large application. Densification of biomass into briquettes can solve these problems. The experimental results indicate that briquette produced from waste paper, fruit waste, cow dung, and starch flour binders has higher calorific value, higher fixed carbon, and lower ash content. Whereas, molasses and wood ash binders decreased the calorific value and fixed carbon and increased the ash content of the briquette. As a result, a maximum calorific value of 6596 cal/g, fixed carbon content of 62.6%, and ash content of 3.66% are obtained using waste paper. The calorific value of 6232 cal/g, fixed carbon of 48.74%, and ash content of 3.33% was obtained using fruit waste while the calorific value of 6194 cal/g, fixed carbon content of 59.94 %, and ash content of 5.35% was observed when cow dung is used. When starch flour is used, a calorific value of 6170 cal/g, fixed carbon content of 54.63%, and ash content of 2.63 was obtained. Therefore, waste paper, fruit waste, cow dung, and starch flour are promising binders that improve the fuel qualities of biomass briquettes.

Comprehensive evaluation on performance and local impact in energy, environment, and economy of different rural clean heating modes: A case study in Northeastern China

To improve the atmospheric environment, the clean heating projects such as “coal-to-electricity” and “coal-to-gas” have been implemented in China, while leading to significantly increase in heating costs for rural residents and the supply pressure of fossil fuels in some rural areas. As the local renewable energy, biomass briquette can be used for rural heating. However, the local resource feasibility for the biomass heating has not been paid enough attention to, besides, the performance and potential local impacts of different heating modes has not been comprehensively estimated. Based on multiple attribute decision-making, this paper proposes an evaluation system by integrating the performance comparison and local impact in energy, environment, and economy, especially including an assessment on local biomass resource feasibility. The clean heating modes of biomass, electricity, and gas are evaluated along with the current coal heating mode in Harbin and Qiqihar as case studies. Results show that in the case regions, the biomass mode has sufficient resources and achieves significant comprehensive benefits, with the relative proximity nearly twice that of the coal mode. All the three clean heating modes can achieve environmental benefits. Due to the best economic feasibility, the biomass mode is suitable for the current rural economic level, with the cost intensity of 0.01 yuan/MJ, and the ratio of heating cost to disposable income less than 1%. The electric mode hardly produces comprehensive benefits because of the high cost. The gas mode is the least recommended due to significant energy demand and great economic burden.

Combustion Analysis of Solid Biomass Derived from Turmeric and Onion, using Nanoclay as a Binding Material, for a Sustainable Environment

The usage of fossil resources has promoted wealth accumulation, exacerbated the negative effects of climate change from GHG emissions, and jeopardized human safety. This research focuses on the utilization of locally generated waste from Turmeric Wastes (TW) and Onion Wastes (TW) for the production of biomass briquettes, employing 10% nanoclay powder as a binder. The biomass waste mixtures were prepared at different ratios, namely 0:100 (C1), 30:70 (C2), 60:40 (C3), 90:10 (C4) and 100:0 (C5), with a constant binder concentration. Densification can be used to turn these residues into elevated, fuel-efficient biomass feedstock. Analysis was carried out for wet content, content of volatile matter and content of fixed carbon. SEM evaluations with EDAX studies were done to identify the major elements available in the produced Turmeric waste - Onion waste briquettes. TGA and DSC investigation implicated the recognition of the burning stage of exothermic and endothermic peaks of the produced briquettes. The briquettes generated exhibit a range of total calorific values, spanning from 11.66 to 15.64 MJ/kg. Notably, these briquettes demonstrate an ignition time within the range of 3.3 to 4.0 seconds and a sustained burning duration lasting between 20 to 28 minutes. Consequently, the utilization of TW-OW in combination with 20% nanoclay binder presents a viable alternative energy source. This is attributable to the briquettes' commendable characteristics, including low moisture and ash content, coupled with a notably high calorific value.

Biomass Densification to Improve Management Efficiency and to Obtain High Value Products in México

In México, the utilization of fast-growing plant species for biomass production presents transportation-related issues such as freshness reduction, the transportation of large volumes with minimal weight due to low density, limited storage availability, and logistical challenges. To enhance understanding in this field, the research aimed to evaluate the densification potential of a variety of organic materials, with a specific emphasis on the biomass derived from eight species of rapidly growing plants, three animal species’ manure, and concentrated feed. After conditioning, 100 g samples underwent particle size analysis and were categorized into seven sizes. Pellets and briquettes (40 g, 10% moisture, 15 MPa pressure, 5 min processing, 80 °C temperature) were produced and evaluated for bulk density (BD) and pellet (PD) and briquette durability (BDU). The predominant particle sizes were 0.850 mm and 0.425 mm. Original biomass bulk density (OBBD) varied notably, with ovine manure (0.50 g cm−3) and cattle feed (0.49 g cm−3) exhibiting the highest values. Caprine manure (0.83 g cm−3) and ovine manure (0.78 g cm−3) yielded the densest pellets at 1.76 and 1.84 g cm−3, respectively. Apple tree pellets achieved premium quality with the highest hardness (97.9%). Cattle manure (1.25 g cm−3) and cattle feed (1.25 g cm−3) had the densest briquettes, with notable BBD/OBBD ratios in pine sawdust (4.6) and corn (4.5). Caprine manure and Acacia biomass briquettes showed premium quality with the highest hardness (99.1%), emphasizing densification variations and the need for tailored approaches based on organic material characteristics.

EFFECT OF PROCESSING TECHNIQUES ON FUEL BRIQUETTES

Densification of agroforestry biomass for energy production has positively impacted the energy sector across the globe. Wood fuel consumption has led to deforestation and degradation. Recently, much has been discussed on biomass briquetting technologies and their influence. However, knowledge about appropriate technique for briquetting to achieve high-quality briquettes is yet to be explored. Thus, efforts were made to critically evaluate briquetting techniques on briquettes’ combustion performance properties. The Water Boiling Test was used in the determination of various parameters. High (screw press); and low (drum agglomerator and hand making) pressure briquetting techniques were distinctly different in ignition time (minutes), time to boil (minutes) burning rate (g/min), specific fuel consumption (g/ml) and power output (kW) values as (1.3,1.0,0.9; 14, 12, 11: 0.8, 1.1, 1.3; 0.11, 0.13, 0.15; and 1.8, 1.4, 0.75). Briquetting technology, based on pressure, is thus a factor that influence performance properties of briquettes. This knowledge is therefore useful when converting waste biomass into briquettes as alternate energy source towards realization of Sustainable Development Goal #7 on affordable and clean energy.

Study on the Co-combustion characteristics and synergistic effect of semi-coke and dust coal produced from biomass briquette in fluidized bed gasification

Biomass briquette semi-coke (BFSC) is one of the byproducts of biomass gasification. It is difficult to reuse due to its inadequate carbonization, unsatisfactory pore structure, and surface properties. Co-combustion of BFSC with coal-fired boilers can be a cost-effective usage of biomass gasification semi-coke while also improving dust coal's combustion characteristics. However, research on the optimal blending ratio, co-combustion properties, and synergistic effects of BFSC and dust coal is lacking. This study conducted experimental and theoretical research on the co-combustion and reaction kinetic characteristics of BFSC and dust coal with a 0.3 MW pilot experimental system. The findings indicate that during co-combustion, sawdust semi-coke (SC), eucalyptus bark semi-coke (EBC), rice husk semi-coke (RHC), and corn straw semi-coke (CSC) exhibit favorable synergistic effects. At a 25 % blending ratio, the corresponding synergistic parameter indexes (SPIs) were 1.313, 1.053, 1.001, and 1.042. Adding EBC and SC may significantly promote the combustion of dust coal and make it enter the combustion stage sooner, improving combustion stability. When 25 % RHC or CSC is co-combusted, the activation energy predicted by the kinetic control equations is 17 kJ/mol and 5 kJ/mol lower than theoretical values, with a relative error of less than 3 %. The annual EBC output from a 1-ton biomass boiler may replace roughly 706 tons of normal coal, lowering CO2 emissions by approximately 634 tons and producing a direct economic gain of $33300. Therefore, BFSC is a low-carbon and low-cost coal boiler fuel with great potential for large-scale industrial applications.

Compressive Property of Biomass Briquettes Made of Hazelnut Shell and Peanut Shell

In Indonesia, energy consumption increases as with its population, while fossil energy sources keep running out. This condition forces the development of non-fossil energy sources. One promising alternative is biomass briquette. In this study a biomass briquette was made using hazelnut shell (limbah cangkang kemiri CK) and peanut shell waste (kulit kacang tanah KT) with various CK concentrations: 0/24, 4/24, 8/24, 12/24, 16/24, 20/24, and 24/24 (w/w). Initially, dried CK and KT waste were processed into charcoal powder with a particle size of ~ 0,25 mm. The briquette was prepared by densification of the two charcoal mixtures at a pressure of 29778,99 N/m2 for 15 min, followed by heating at 60 °C for 4 h. Due to storage and delivery process in the application, briquettes must have good compressive properties. In this study, compressive property of the produced briquette was characterized using a universal testing machine (UTM). The results showed that the values of ultimate strength, modulus of elasticity, and elongation at break of the CK-KT briquette increased with increasing CK concentration, with highest values of 5.69 MPa, 80 MPa and 0.146, respectively.

Energy and economic prospects from the utilization of sawdust waste as biomass briquettes in East Nusa Tenggara

The utilization of sawdust waste in East Nusa Tenggara has not been utilized optimally. This waste is only burned, so it sometimes causes air pollution. So there needs to be an effort to overcome these problems by making alternative energy in the form of briquettes. Analytical description method with observation, literature study and economic and energy analysis is used in this research. Sources of data in this observation came from direct observations in the field through questionnaires and interviews. Based on the data of sawdust waste produced can reach 20-60 kg per day and can be used as other forms of energy. This energy can be used as a source of electrical energy to replace conventional energy which is less environmentally friendly and fuel for burning fishery products in East Nusa Tenggara. Based on the value of the benefit-cost ratio (BCR) and payback period, good results were obtained with a value of 2.13 with a return on investment of 0.82 years. The generated electricity biomass can replace conventional electrical energy and provide cost savings of 19.2% per kWh. In addition, the utilization of this energy can have a positive impact on regional income, health, schools, and transportation as well as agriculture.

Optimization and characterization of hybrid bio-briquettes produced from the mixture of sawdust, sugarcane bagasse, and paddy straw.

Biomass briquetting is a viable densification technique that converts waste biomass materials into useful products and alternative energy. This work explores the characteristics and optimization of hybrid bio-briquette production by combining crop residues (paddy straw) and solid biomass materials (sawdust and sugarcane bagasse). A total number of 20 briquettes were fabricated with three input factors: sawdust (SD), sugarcane bagasse (SB), and paddy straw (PS) based on the faced-centered central composite design (FCCCD) approach in the laboratory to investigate the calorific value (CV) and ash content (AC). The bomb calorimeter technique was used to evaluate the briquette's calorific value and ash content. The proposed work focused on optimizing the briquette input parameters (SD, SB, and PS) and output responses (CV and AC) using analysis of variance (ANOVA) and response surface methodology (RSM) and hybrid artificial neural network-integrated with multi-objective genetic algorithms (ANN-MOGA). This study shows that the MOGA-ANN-based model results in the best value of CV (17.07 MJ/kg) and AC (1.95%) with optimal input parameters SD (39.99 g), SB (29.02 g), and PS (69.02 g). The optimal results observed from the MOGA-ANN model have also been validated experimentally. The Fourier transform infrared (FTIR) spectroscopy investigation reveals that biomass briquettes are the sustainable and environment-friendly option of fossil fuels for power generation and indoor cooking. The study suggests a strategy for minimizing agro-waste, which may be converted into future fuel in the form of briquettes.

STUDY TO MEASURE THE LEVEL OF DEMAND OF SOLID BIOMASS FUEL WITH SPECIAL REFERENCE TO BRIQUETTES IN BANGALORE

This study examines the potential of biomass briquettes as a sustainable alternative to conventional fuels in rural India and beyond, focusing on their demand dynamics, production processes, and applications in industries such as mining. With a significant portion of rural households relying on biofuels for energy, the research explores the efficiency and environmental benefits of using biomass briquettes made from agricultural residues, sawdust, and other biodegradable materials. Through descriptive and applied methodology, including surveys among 50 organizations and regression analysis, the study identifies a positive correlation between the density of biomass briquettes and their quantity demanded. The findings underscore the role of biomass briquettes in addressing energy shortages, reducing reliance on non-renewable resources, and mitigating environmental impacts. By highlighting the economic and ecological advantages of biomass briquettes, especially in energy-intensive sectors, this research contributes to the discourse on renewable energy solutions and sustainable industrial practices.