Diversifying waste cooking oil (WCO)-based biodiesel production towards epoxy fatty acid methyl esters (EFAMEs) offers a double gain, boosting revenue channels in the biodiesel sector and driving the development of sustainable phthalate plasticizer alternatives. This study explored the techno-economic feasibility of co-derived biodiesel and EFAMEs from WCO using a three-step process involving enzymatic transesterification, urea complexation, and performic acid epoxidation. The result shows that a plant processing 61,300 tonnes/year of WCO, may produce ∼27,770 tonnes/year of biodiesel and ∼30,180 tonnes/year of EFAMEs, with a total heating duty of 1,124 kW and annual electricity consumption of 34.9 million kWh. The initial capital investment of the plant in China amounts to 136.8 MM CNY, with an annual manufacturing cost of 460 MM CNY in 2022. Techno-economic evaluation demonstrats a net present value (NPV) of 421.9 MM CNY at a 10 % discount rate, an internal rate of return (IRR) of 37.69 %, and discounted payback period of 2.37 years. The break-even point (BEP) is estimated at an annual sales volume of total products of 27,101 tonnes/year, including 12,790, 11,769, 2,542, and 2,390 tonnes/year of epoxy plasticizers, biodiesel, glycerol, and polymeric grease, respectively, collectively utilizing 42.38 % of the processing capacity. Monte Carlo simulation indicates minimal risk of the project, with probabilities of 98.5 % for IRR > 10 % and 97.8 % for a positive NPV. This study affirms the economic viability of co-producing biodiesel and EFAMEs from WCO for industrial application.