Biodegradable Thermoplastic Polyester Research Articles

Utilizing poly(4‐hydroxybutyrate) as a reinforcing additive to produce high‐performance and biodegradable PBAT blends tailored for foaming applications

AbstractPoly(butylene‐adipate‐co‐terephthalate) (PBAT) is recognized for its advantages as a biodegradable thermoplastic polyester. However, its application is often limited due to low strength and poor processability. In contrast, poly(4‐hydroxybutyrate) (P4HB) emerges as a fully biodegradable polyester characterized by high strength, excellent toughness, and facile processing. In this study, P4HB was employed to reinforce PBAT, and glycidyl methacrylate grafted onto poly(4‐hydroxybutyrate) (P4HB‐g‐GMA) was introduced as an effective compatibilizer to address their inherent incompatibility. The study explored the influence of P4HB‐g‐GMA content on the mechanical, thermal, morphological, and rheological properties of the blends. The findings revealed that P4HB‐g‐GMA significantly enhanced the compatibility, mechanical properties, and melt strength of PBAT/P4HB blends. Furthermore, various PBAT/P4HB foams were prepared through a batch foaming process, employing supercritical CO2 as a physical foaming agent. The volume expansion ratio and cell size of PBAT/P4HB foams increased with higher levels of the compatibilizer.

Influence of SiC and ZnO Doping on the Electrical Performance of Polylactic Acid-Based Triboelectric Nanogenerators.

Polylactic acid (PLA) is one of the most widely used materials for fused deposition modeling (FDM) 3D printing. It is a biodegradable thermoplastic polyester, derived from natural resources such as corn starch or sugarcane, with low environmental impact and good mechanical properties. One important feature of PLA is that its properties can be modulated by the inclusion of nanofillers. In this work, we investigate the influence of SiC and ZnO doping of PLA on the triboelectric performance of PLA-based tribogenerators. Our results show that the triboelectric signal in ZnO-doped PLA composites increases as the concentration of ZnO in PLA increases, with an enhancement in the output power of 741% when the ZnO concentration in PLA is 3 wt%. SiC-doped PLA behaves in a different manner. Initially the triboelectric signal increases, reaching a peak value with enhanced output power by 284% compared to undoped PLA, when the concentration of SiC in PLA is 1.5 wt%. As the concentration increases to 3 wt%, the triboelectric signal reduces significantly and is comparable to or less than that of the undoped PLA. Our results are consistent with recent data for PVDF doped with silicon carbide nanoparticles and are attributed to the reduction in the contact area between the triboelectric surfaces.

A natural butter glyceride as a plasticizer for improving thermal, mechanical, and biodegradable properties of poly(lactide acid)

Polylactic acid (PLA) is a biobased and biodegradable thermoplastic polyester with great potential to replace petroleum-based plastics. However, its poor toughness and slow biodegradation rate affect broad applications of PLA in many areas. In this study, a glycerol triester existing in natural butter, glycerol tributyrate, was creatively explored and compared with previously investigated triacetin and tributyl citrate, as potential plasticizers of PLA for achieving improved mechanical and biodegradation performances. The compatibilities of these agents with PLA were assessed quantitively via the Hansen solubility parameter (HSP) and measured by using different testing methods. The incorporation of these compounds with varied contents ranging from 1 to 30 % in PLA altered thermal, mechanical, and biodegradation properties consistently, and the relationship and impacts of chemical structures and properties of these agents were systematically investigated. The results demonstrated that glycerol tributyrate is a novel excellent plasticizer for PLA and the addition of this triester not only effectively reduced the glass transition, cold crystallization, and melting temperatures and Young's modulus, but also led to a significant improvement in the enzymatic degradation rate of the plasticized PLA. This study paves a way for the development of sustainable and eco-friendly food grade plasticized PLA products.

Phase Morphology and Mechanical Properties of Super-Tough PLLA/TPE/EMA-GMA Ternary Blends.

The inherent brittleness of poly(lactic acid) (PLA) limits its use in a wider range of applications that require plastic deformation at higher stress levels. To overcome this, a series of poly(l-lactic acid) (PLLA)/biodegradable thermoplastic polyester elastomer (TPE) blends and their ternary blends with an ethylene-methyl acrylate-glycidyl methacrylate (EMA-GMA) copolymer as a compatibilizer were prepared via melt blending to improve the poor impact strength and low ductility of PLAs. The thermal behavior, crystallinity, and miscibility of the binary and ternary blends were analyzed by differential scanning calorimetry (DSC). Tensile tests revealed a brittle-ductile transition when the binary PLLA/20TPE blend was compatibilized by 8.6 wt. % EMA-GMA, and the elongation at break increased from 10.9% to 227%. The "super tough" behavior of the PLLA/30TPE/12.9EMA-GMA ternary blend with the incomplete break and notched impact strength of 89.2 kJ∙m-2 was observed at an ambient temperature (23 °C). In addition, unnotched PLLA/40TPE samples showed a tremendous improvement in crack initiation resistance at sub-zero test conditions (-40 °C) with an impact strength of 178.1 kJ∙m-2. Morphological observation by scanning electron microscopy (SEM) indicates that EMA-GMA is preferentially located at the PLLA/TPE interphase, where it is partially incorporated into the matrix and partially encapsulates the TPE. The excellent combination of good interfacial adhesion, debonding cavitation, and subsequent matrix shear yielding worked synergistically with the phase transition from sea-island to co-continuous morphology to form an interesting super-toughening mechanism.

Reactive compatibilization of PLA/PBS bio‐blends via a new generation of hybrid nanoparticles

AbstractPoly(butylene succinate) (PBS) is a worthy biodegradable thermoplastic polyester for blending along with other biopolymers, especially with poly (lactic acid) (PLA), to overcome its inadequacies in mechanical and thermal characteristics. Since binary blends of PLA and PBS showed that they are incompatible, compatibilization is required. In this work, multi‐epoxide polyhedral oligomeric silsesquioxane (Glycidyl POSS) was added to PLA and PBS using the melt blending method to make them compatible. The blends were prepared at different weight ratios having different amounts of compatibilizer. SEM analysis showed that the Glycidyl POSS impacted the interfacial adhesion and other properties of PLA and PBS blends. Noticeable improvements in mechanical properties were revealed by tensile and impact test results. Tensile strength and Young's modulus were improved when epoxy‐POSS was added up to 1 and 3 wt% into ternary blends, but further increasing POSS concentrations resulted in lower values. FTIR analysis showed a strong interaction between the epoxide group of POSS and the end groups of PBS or PLA. The thermal properties of samples were analyzed using differential scanning calorimetry (DSC) and thermogravimetric analysis (TGA), respectively. The shifts in glass transition temperatures of the PLA phase towards lower values appeared in DSC, confirming the enhanced compatibility of PLA and PBS. Also, the reinforcing ability of the POSS inorganic core structure impacted the thermal stability of the blends.

Structure-Property Relationship in Melt-Spun Poly(hydroxybutyrate-co-3-hexanoate) Monofilaments.

Poly(hydroxybutyrate-co-3-hexanoate) (PHBH) is a biodegradable thermoplastic polyester with the potential to be used in textile and medical applications. We have aimed at developing an upscalable melt-spinning method to produce fine biodegradable PHBH filaments without the use of an ice water bath or offline drawing techniques. We have evaluated the effect of different polymer grades (mol% 3-hydroxy hexanoate, molecular weight etc.) and production parameters on the tensile properties of melt-spun filaments. PHBH monofilaments (diameter < 130 µm) have been successfully melt-spun and online drawn from three different polymer grades. We report thermal and rheological properties of the polymer grades as well as morphological, thermal, mechanical, and structural properties of the melt-spun filaments thereof. Tensile strengths up to 291 MPa have been achieved. Differences in tensile performance have been correlated to structural differences with wide-angle X-ray diffraction and small-angle X-ray scattering. The measurements obtained have revealed that a synergetic interaction of a highly oriented non-crystalline mesophase with highly oriented α-crystals leads to increased tensile strength. Additionally, the effect of aging on the structure and tensile performance has been investigated.

A local green composite study: the effect of edible oil on the morphological and mechanical properties of PBS/bentonite composite

Abstract Composites of a biodegradable thermoplastic aliphatic polyester, polybutylene succinate (PBS), with bentonite were investigated for morphological and mechanical properties. The bentonite was modified with soybean oil (SBO) and lard oil (LO) (2:98 clay:oil % by weight) by mechanical stirring and ultrasonication. The PBS/modified bentonite composite was prepared by using an internal mixer and processed by compression molding. Under bentonite modification conditions, XRD and SEM showed that the bentonite layers were broken into small layers, and the d-spacing between the layers was increased by edible oil molecules. A small plate like structure of modified bentonite composite was observed by SEM micrograph, which revealed short and long layer silicate structure non-directionally throughout the matrix phase. The mechanical properties of PBS were reinforced by this structure. The tensile modulus and elongation at break seem to depend on its directional bentonite. Interestingly, considerable improvement in impact strength was observed at over 2 wt% of clay. The impact strengths of PBS, PBS/modified BTN with SBO composite, and PBS/modified BTN with LO composite were increased from 1 to 1.5 and 2 kJ/m2, respectively. Comparatively, using LO modified bentonite had a better performance for increased interlayer and resulted in higher impact strength of the composite than that of SBO composite. The results demonstrated that PBS/modified bentonite using edible oil could be a potential alternative low cost, eco-friendly material with superior impact properties useful for further applications.

Wood fiber-reinforced polylactic acid sheets enabled by papermaking

Polylactic acid is a biodegradable thermoplastic polyester derived from renewable polysaccharides. In this work, softwood fibers were used to reinforce the paper sheet made from polylactic acid fibers, thus addressing the challenges regarding low density, rough surface, and weak strength. The impact of wood fibers and calendering on the physical properties (density, roughness, tensile strength, and folding endurance) of the composite paper were identified. Furthermore, the morphology of papers with different fiber contents and those that had been calendered was characterized with a scanning electron microscope. The use of wood fibers resulted in the improvement of the physical properties of the polylactic acid paper, and the enhanced refining of wood fibers had a favorable role in improving paper density, smoothness, and mechanical strength. The tensile index increased 37.9% when the beating degree of wood fibers increased from 25 to 60 °SR. After calendering, the density, smoothness, tensile strength, folding endurance, and air barrier property of the paper were improved 60.2%, 45.8%, 15.5%, 148.1%, and 79.4%, respectively. The calendering-based papermaking process involving the combined use of wood fibers and polylactic acid fibers would be a promising strategy for designing composite materials for tailorable end-uses.

Effect of Storage Conditions on the Thermal Stability and Crystallization Behaviors of Poly(L-Lactide)/Poly(D-Lactide).

Polylactide (PLA) is a biodegradable thermoplastic aliphatic polyester. The thermal stability and crystallization behavior of PLA are extremely sensitive to storage, processing, and usage conditions. This work systematically studied the thermal stability and crystallization behavior of poly(L-lactide) (PLLA), poly(D-lactide) (PDLA), and a PLLA/PDLA (LD) blend, which were stored under two sets of laboratory storage conditions: (1) stored in a vacuum-free desiccator and (2) stored in vacuum-sealed bags. Both were stored at room temperature for 3 years. Gel permeation chromatography results revealed that the PLLA, PDLA, and LD samples hydrolyzed slowly when stored in vacuum-sealed bags and degraded significantly when stored in a vacuum-free desiccator; this process significantly reduced the thermal stability of the samples stored in the vacuum-free desiccator. Owing to hydrolysis, the levorotation and dextrorotation (L- and D-) molecular chains were shortened; consequently, more nuclei were formed, and this caused the melting points of the PLLA, PDLA, and LD samples to decrease and the melting enthalpy of the crystals in these samples to increase. Wide-angle X-ray diffraction analysis revealed that when the L- and D- molecular chains were packed side by side to form stereocomplex crystals and the randomly arranged L- and D- molecular chains were easy hydrolyzed and degraded, this interfered with the formation of homocrystals in LD. When PLLA, PDLA, and LD samples are stored in a vacuum-free desiccator, they will be significantly hydrolyzed, resulting in the formation of only stereocomplex crystals, and no homocrystals are observed.

Toughening Polylactic Acid by a Biobased Poly(Butylene 2,5-Furandicarboxylate)-b-Poly(Ethylene Glycol) Copolymer: Balanced Mechanical Properties and Potential Biodegradability.

Polylactic acid (PLA) is a biodegradable thermoplastic polyester produced from natural resources. Because of its brittleness, many tougheners have been developed. However, traditional toughening methods cause either the loss of modulus and strength or the lack of degradability. In this work, we synthesized a biobased and potentially biodegradable poly(butylene 2,5-furandicarboxylate)-b-poly(ethylene glycol) (PBFEG50) copolymer to toughen PLA, with the purpose of both keeping mechanical strength and enhancing the toughness. The blend containing 5 wt % PBFEG50 exhibited about 28.5 times increase in elongation at break (5.5% vs 156.5%). At the same time, the tensile modulus even strikingly increased by 21.6% while the tensile strength was seldom deteriorated. Such a phenomenon could be explained by the stretch-induced crystallization of the BF segment and the interconnected morphology of PBFEG50 domains in PLA5. The Raman spectrum was used to identify the phase dispersion of PLA and PBFEG50 phases. As the PBFEG50 content increased, the interconnected PBFEG50 domains start to separate, but their size increases. Interestingly, tensile-induced cavitation could be clearly identified in scanning electron microscopy images, which meant that the miscibility between PLA and PBFEG50 was limited. The crystallization of PLA/PBFEG50 blends was examined by differential scanning calorimetry, and the plasticizer effect of the EG segment on the PLA matrix could be confirmed. The rheological experiment revealed decreased viscosity of PLA/PBFEG50 blends, implying the possible greener processing. Finally, potential biodegradability of these blends was proved.

Thermoplastic Blends Based on Poly(Butylene Succinate-co-Adipate) and Different Collagen Hydrolysates from Tanning Industry: I\u2014Processing and Thermo-mechanical Properties

In this study, blends of a biodegradable thermoplastic polyester, poly (butylene succinate-co-adipate) (PBSA) with two different raw hydrolyzed collagens (HCs), derived from the tannery industry, were investigated in terms of processability, rheological, thermal and mechanical properties. HCs, obtained by alkaline (HCa) and enzymatic (HCe) hydrolysis of the solid wastes generated during the shaving of the tanned leather, were used in PBSA/HC blends, up to 20 wt% of HC, produced by melting extrusion and processed by injection molding. All the blends up to 20 wt% HCs resulted suitable for the injection molding obtaining flexible molded specimens with good tensile properties. The different secondary structure of the two HCs influenced the rheology, morphology and mechanical properties of the produced blends. In particular, HCa, due its higher content of oligopeptides and free amino-acids, showed a good compatibility with the polymeric matrix acting as a plasticizer with consequent reduction of melt viscosity with increasing its loading. The molded dog-bones specimens containing 20 wt% HCa showed a value of elongation at break of 810%. While, HCe, due its higher presence of b-sheet structures, behaved as organic filler, showing a poor interfacial interaction with PBSA with consequent decrease of the tensile properties with increasing its loading. The good processability and satisfactory mechanical properties obtained encourage the use of both investigated collagen hydrolysates in the production of thermoplastic blends and relative molded products for applications in agriculture and plant nurseries, such as pots or small containers with fertilizing properties, due the presence of HCs.

Manipulating phase structure of biodegradable PLA/PBAT system: Effects on dynamic rheological responses and 3D printing

Poly (lactic acid) (PLA), as a biodegradable thermoplastic polyester, has many advantages but a crucial shortcoming of brittleness. It has been recognized that blending with biodegradable poly (butylene-adipate-co-terephthalate) (PBAT) is an effective way to toughen PLA. In this paper, an efficient compatibilizer of PLA-g-GMA (PLA grafted with glycidyl methacrylate) was prepared by melt grafting and then introduced to compatibilize the two phases in PLA/PBAT blends. The dynamic rheological responses were investigated to explore the effects of PLA-g-GMA on the rheological behaviors of PLA/PBAT. Furthermore, the mechanical properties of 3D printed PLA/PBAT/PLA-g-GMA specimens in longitudinal and transverse deposition were examined to compare with that by injection molding so as to reveal the functions of compatibilizer in 3D printing. The results show that the compatibilizer significantly improved the compatibility of PLA and PBAT, and the interface binding capacity of PLA and PBAT was positively related to the content of compatibilizer. Dynamic rheological analysis showed that when the content of compatibilizer reached 10 wt%, the blends has the maximum degree of molecular chain entanglement, complex viscosity and melt strength. It was also found that the compatibilizer significantly improved the interfacial adhesion between layers of 3D printing specimens. In addition, the filament orientation with microchannels was key factor affecting performance improvement of 3D printing specimens as well. Consequently, the tensile strength of blend PLA/PBAT = 70/30 with 10 wt% compatibilizer PLA-g-GMA up to 42.6 MPa and elongation at break over 200%, which is not only higher than that of the injection sample (33.7 MPa), but also higher than the maximum value reported in the literatures ever read.

Antimicrobial modification of PLA scaffolds with ascorbic and fumaric acids via plasma treatment

An optimal medical scaffold should be biocompatible and biodegradable and should have adequate mechanical properties and scaffold architecture porosity, a precise three-dimensional shape, and a reasonable manufacturing method. Polylactic acid (PLA) is a natural biodegradable thermoplastic aliphatic polyester that can be fabricated into nanofiber structures through many techniques, and electrospinning is one of the most widely used methods. Medical fiber mat scaffolds have been associated with inflammation and infection and, in some cases, have resulted in tissue degradation. Therefore, surface modification with antimicrobial agents represents a suitable solution if the mechanical properties of the fiber mats are not affected. In this study, the surfaces of electrospun PLA fiber mats were modified with naturally occurring l-ascorbic acid (ASA) or fumaric acid (FA) via a plasma treatment method. It was found that 30 s of radio-frequency (RF) plasma treatment was effective enough for the wettability enhancement and hydroperoxide formation needed for subsequent grafting reactions with antimicrobial agents upon their decomposition. This modification led to changes in the surface properties of the PLA fiber mats, which were analyzed by various spectroscopic and microscopic techniques. FTIR-ATR confirmed the chemical composition changes after the modification process and the surface morphology/topography changes were proven by SEM and AFM. Moreover, nanomechanical changes of prepared PLA fiber mats were investigated by AFM using amplitude modulation-frequency modulation (AM-FM) technique. A significant enhancement in antimicrobial activity of such modified PLA fiber mats against gram-positive Staphylococcus aureus and gram-negative Escherichia coli are demonstrated herein.

Polyhydroxybutyrate Bioresins with High Thermal Stability by Cross-linking with Resorcinol Diglycidyl Ether.

The development of sustainable materials by employing natural and nontoxic resources has been attracting much attention over the previous years. In this work, we discuss for the first time the chemical combination between resorcinol diglycidyl ether (RDGE), an aromatic biobased thermosetting monomer, and polyhydroxybutyrate (PHB), a bioderived and biodegradable thermoplastic polyester. By this combination, we aimed to associate the high thermal stability of RDGE with a toughening effect by the aliphatic chains of PHB. The investigations on the mechanism of the cross-linking reaction and on the structural connectivity between the two components were realized by Fourier transform infrared (FTIR) and NMR spectroscopies. We found that the epoxide polymerization catalyzed by tertiary amines triggers the formation of crotonyl species by polyhydroxybutyrate cleavage. Two-dimensional NMR experiments show that polyhydroxybutyrate fragments covalently bind as side chains to the rigid aromatic network of the epoxide frame. The cross-linking between the two systems entails the formation of new ester and ether bonds. The obtained structures show a network homogeneity confirmed by a single Tg, from 85 to 47 °C, as a function of the formulation, and tan δ values from 87 to 53 °C. The combination of the two comonomers showed a positive effect. The PHB increased the toughness of RDGE-based thermosets, improving the material elasticity by increasing the chain length between the cross-links. An important result of this study is the high thermal stability of RDGE/PHB bioresins, with the T5% varying between 330 and 310 °C as a function of the PHB ratio.

Biocompatible Materials Based on Plasticized Poly(lactic acid), Chitosan and Rosemary Ethanolic Extract I. Effect of Chitosan on the Properties of Plasticized Poly(lactic acid) Materials.

The purpose of the present study is to develop new multifunctional environmentally friendly materials having applications both in medical and food packaging fields. New poly(lactic acid) (PLA)-based multifunctional materials containing additives derived from natural resources like chitosan (CS) and rosemary extract (R) were obtained by melt mixing. Each of the selected components has its own specific properties such as: PLA is a biodegradable thermoplastic aliphatic polyester derived from renewable biomass, heat-resistant, with mechanical properties close to those of polystyrene and polyethylene terephthalate, and CS offers good antimicrobial activity and biological functions, while R significantly improves antioxidative action necessary in all applications. A synergy of their combination, an optimum choice of their ratio, and processing parameters led to high performance antimicrobial/antioxidant/biocompatible/environmentally degradable materials. The polyethylene glycol (PEG)-plasticized PLA/chitosan/powdered rosemary extract biocomposites of various compositions were characterized in respect to their mechanical and rheological properties, structure by spectroscopy, antioxidant and antimicrobial activities, and in vitro and in vivo biocompatibility. Scanning electron microscopy images evidence the morphology features added by rosemary powder presence in polymeric materials. Incorporation of additives improved elongation at break, antibacterial and antioxidant activity and also biocompatibility. Migration of bioactive components into D1 simulant is slower for PEG-plasticized PLA containing 6 wt % chitosan and 0.5 wt % rosemary extract (PLA/PEG/6CS/0.5 R) biocomposite and it occurred by a diffusion-controlled mechanism. The biocomposites show high hydrophilicity and good in vitro and in vivo biocompatibility. No hematological, biochemical and immunological modifications are induced by subcutaneous implantation of biocomposites. All characteristics of the PEG-plasticized PLA-based biocomposites recommend them as valuable materials for biomedical implants, and as well as for the design of innovative drug delivery systems. Also, the developed biocomposites could be a potential nature-derived active packaging with controlled release of antimicrobial/antioxidant compounds.

Preparation and characterization of electrospun polylactic acid/sodium alginate/orange oyster shell composite nanofiber for biomedical application

Bone tissue engineering has begun to draw attention in recent years. The interactive combination of biomaterials and cells is part of bone tissue engineering. Sodium alginate (SA) is a biologically compatible, degradable, non-toxic natural polymer accepted by the human body and is widely used in the field of tissue engineering. Polylactic acid (PLA) is another type of biodegradable thermoplastic polyester derived from renewable sources which are used in bone tissue engineering and biomedical owing to its biocompatibility and biodegradability. Hydroxyapatite (HA) and tricalcium phosphate (TCP) derived from natural sources such as marine species and bovine bone are biocompatible and non-toxic biomaterials which are used to reconstruct many parts of the skeleton. In this study, PLA, SA with different compositions, and nanofibers obtained by adding orange spiny oyster shell powders (Spondylus barbatus) to them by using electrospining technique. Cell culture study, scanning electron microscopy (SEM), Fourier transform infrared (FTIR) spectroscopy, X-ray diffraction (XRD), and physical analysis such as density, electrical conductivity, surface tension, viscosity measurement, and tensile strength measurement tests were carried out after the production process. Produced nanofibers showed smooth and beadless surface. The average diameters and distributions decreased with the addition of optimum PLA and TCP amount. The tensile strength of nanofibers was enhanced with the additional SA and TCP. The produced nanofibers are compatible with human bone tissue, which are not cytotoxic, and in addition, a high cell efficiency of SaOS-2 cells on the nanofibers was observed with SEM images.

Toxicity Evaluation of Graphene and Poly(Lactic-Acid) Using a Nematode Model

Graphene has gained tremendous attention due to its unlimited potential in various applications while poly(lactic acid) (PLA) is a biodegradable thermoplastic polyester produced from fermenting corn starch. The incorporation of graphene into PLA has been proven to exhibit excellent mechanical and thermal properties. However, there are not many reports on the potential toxic effect of these materials towards living organisms. In this study, we investigated the possible toxicity of graphene and PLA-graphene in a live animal model, the nematode Caenorhabdits elegans (C. elegans). Alive adult worms were exposed directly to graphene and PLA-graphene across a range of concentrations from 50 µg/mL to 1000 µg/mL. After certain hours of exposure, the pharyngeal pumping rate (indicative of the C. elegans feeding activity), reproductive rate and lifespan of the worms were determined and compared to the untreated worm population. At all concentrations tested, both graphene and PLA-graphene do not affect the feeding rate of the nematode. Additionally, there was no significant difference between the lifespan of worms exposed to graphene and PLA-graphene as compared to the untreated control population (p&gt;0.05). We examined the effect of graphene on nematode’s ability to reproduce and no reduction in progenies was detected (p&gt;0.05). Taken together, our findings suggest that graphene and PLA-graphene do not possess a negative effect on the feeding activity, reproduction and overall lifespan of the host, indicating that these materials are safe to living organism at concentration up to 1000 µg/mL.

Influence of printing parameters on the stability of deposited beads in fused filament fabrication of poly(lactic) acid

Fused filament fabrication (FFF) is one of the various types of additive manufacturing processes. Similar to other types, FFF enables free-form fabrication and optimised structures by using polymeric filaments as the raw material. This work aims to optimise the printing conditions of the FFF process based on reliable properties, such as printing parameters and physical properties of polymers. The selected polymer is poly(lactic) acid (PLA), which is a biodegradable thermoplastic polyester derived from corn starch and is one of the most common polymers in the FFF process. Firstly, the maximum inlet velocity of the filament in the liquefier was empirically determined according to process parameters, such as feed rate, nozzle diameter and dimensions of the deposited segment. Secondly, the rheological behaviour of the PLA, including the velocity field, shear rate and viscosity distribution in the nozzle, was determined via analytical study and numerical simulation. Our results indicated the variation in the shear rate according to the diameter of the nozzle and the inlet velocity. The shear rate attained its maximum value near the internal wall at high inlet velocities and smaller diameters. Finally, the distribution of the viscosity along the radius of the nozzle was obtained. At high inlet velocity, several defects appeared at the surface of the extrudates. At the highest shear rates, the extrudates underwent severe deformation. The defects predicted via numerical simulation were reasonably consistent with that observed from an optical microscope. Hence, these results are effective for selecting the printing parameters (i.e. nozzle diameter, feed rate and layer height) to improve the quality of the manufactured parts.

Metabolic Engineered Biocatalyst: A Solution for PLA Based Problems.

Polylactic acid (PLA) is a biodegradable thermoplastic polyester. In 2010, PLA became the second highest consumed bioplastic in the world due to its wide application. Conventionally, PLA is produced by direct condensation of lactic acid monomer and ring opening polymerization of lactide, resulting in lower molecular weight and lesser strength of polymer. Furthermore, conventional methods of PLA production require a catalyst which makes it inappropriate for biomedical applications. Newer method utilizes metabolic engineering of microorganism for direct production of PLA through fermentation which produces good quality and high molecular weight and yield as compared to conventional methods. PLA is used as decomposing packaging material, sheet casting, medical implants in the form of screw, plate, and rod pin, etc. The main focus of the review is to highlight the synthesis of PLA by various polymerization methods that mainly include metabolic engineering fermentation as well as salient biomedical applications of PLA.

Monitoring lipid oxidation in a processed meat product packaged with nanocomposite poly(lactic acid) film

One of the most detrimental processes in fatty foodstuffs is lipid oxidation, which occurs during production and storage, and influences food composition and safety. Polylactic acid (PLA), a commercially available biopolymer, is biodegradable thermoplastic aliphatic polyester derived from renewable resources. Polymer layered silicate (PLS) nanocomposites have shown potential for enhancing physical, chemical, and mechanical properties of both conventional materials and biopolymers. In the present work nanocomposite films were prepared by incorporating unmodified montmorillonite clay (Cloisite® Na+) in the PLA. Moreover, the lipid oxidation status of a processed meat product packaged with a film incorporating this nanocomposite was evaluated. In line with this, hexanal, Thiobarbituric Acid Reactive Substances (TBARS) and p-anisidine value were monitored after packaging salami during different storage times (15, 30, 60 and 90 days). The results of this study showed that the presence of montmorillonite (MMT) in the polymer film can reduce the lipid oxidation of processed meat products, extending their shelf life and, thus, suggesting that the new film is a potential good alternative to conventional bioplastics.