Biodegradable Active Packaging Research Articles

Biodegradable Active Packaging Based on an Antioxidant Extract from Brewer’s Spent Grains: Development and Potential of Application

Biodegradable Active Packaging Based on an Antioxidant Extract from Brewer’s Spent Grains: Development and Potential of Application

Polyethylene glycol enhanced antibacterial activity of EDTA and ethyl maltol blended PLA against Staphylococcus aureus for biodegradable active packaging

Poly (lactic acid) (PLA) has limited promise as a bio-based antimicrobial packaging material due to its lack of plasticization, which limits antimicrobial agent release and antimicrobial efficiency. PLA were plasticized with polyethylene glycol (PEG) and blended with ethyl maltol or ethylenediaminetetraacetic acid (EDTA) as antibacterial agents by melt extrusion. The effects of combining PEG, EDTA, and ethyl maltol on sheet properties and antibacterial activity were investigated. Incorporation of ethyl maltol created a dense and smooth homogeneous surface, while EDTA addition caused large pores in the PLA sheet microstructure impacting swelling degree, water solubility and surface hydrophilicity. Fourier transform infrared (FTIR) spectroscopy and differential scanning calorimetry (DSC) showed that both ethyl maltol and EDTA addition modified the amorphous and crystalline phases of plasticized PLA. FTIR results suggested interaction between the functional groups of PLA chains, PEG, ethyl maltol or EDTA which affected the glass transition temperature (Tg), degree of crystallinity, and thermal stability of PLA. Adding PEG into PLA-EDTA enhanced antibacterial activity against Gram-positive Staphylococcus aureus (reduction of 1.35 log CFU/mL from the initial inoculum). The higher water solubility of sheets corresponded to a suitable release rate and sufficient amounts of antimicrobial compounds against Staphylococcus aureus. In vitro antifungal testing, PLA-PEG-EDTA sheets did not exhibit a clear zone of inhibition but delayed Penicillium sp. spore formation until day 5 of incubation. PEG plasticized PLA sheets functionalized with ethyl maltol and EDTA showed potential as active biomaterials against food-borne pathogen bacteria Staphylococcus aureus.

Cassava bagasse starch and oregano essential oil as a potential active food packaging material: A physicochemical, thermal, mechanical, antioxidant, and antimicrobial study

This research evaluates the use of cassava bagasse starch and oregano essential oil (OEO) in an active film. For comparison, films of cassava starch (CS) and cassava bagasse starch (BS) were prepared with OEO at 1, 2, and 3 %. Physical, thermal, mechanical, antioxidant, and antimicrobial properties were determined. BS films presented higher thickness, WVP, ΔE, modulus of elasticity, and maximum stress, but lower strain at break compared to CS films. Adding OEO into the films increased their thickness, moisture, solubility, WVP and strain at break. However, maximum stress, modulus of elasticity, and Tdmax decreased. The CS films added with 3 % of OEO showed higher WVP (6.32 × 10−14 kg m/m2.s.Pa), intermediate solubility of 39 % and low maximum stress (0.19 MPa) while the BS film with 3 % of OEO presented 5.73 × 10−14 kg m/m2.s.Pa, 30 % and 0.39 MPa, respectively. The increase from 1 % to 3 % of OEO increased the total phenolic compound content and antioxidant activity of the films by 1.3-fold and 3.7-fold, respectively. The incorporation of 3 % OEO in the films inhibited the growth of S. aureus and E. coli. Therefore, BS and OEO films offer a promising solution as biodegradable active food packaging, providing a more sustainable alternative to traditional non-biodegradable plastic packaging.

Application of Natural Functional Additives for Improving Bioactivity and Structure of Biopolymer-Based Films for Food Packaging: A Review.

The global trend towards conscious consumption plays an important role in consumer preferences regarding both the composition and quality of food and packaging materials, including sustainable ones. The development of biodegradable active packaging materials could reduce both the negative impact on the environment due to a decrease in the use of oil-based plastics and the amount of synthetic preservatives. This review discusses relevant functional additives for improving the bioactivity of biopolymer-based films. Addition of plant, microbial, animal and organic nanoparticles into bio-based films is discussed. Changes in mechanical, transparency, water and oxygen barrier properties are reviewed. Since microbial and oxidative deterioration are the main causes of food spoilage, antimicrobial and antioxidant properties of natural additives are discussed, including perspective ones for the development of biodegradable active packaging.

Propolis ethanol extract functionalized chitosan/Tenebrio molitor larvae protein film for sustainable active food packaging

The application of novel insect proteins as future food resources in the food field has attracted more and more attention. In this study, a biodegradable antibacterial food packaging material with beneficial mechanical properties was developed using Tenebrio molitor larvae protein (TMP), chitosan (CS) and propolis ethanol extract (PEE) as raw materials. PEE was uniformly dispersed in the film matrix and the composite films showed excellent homogeneity and compatibility. There are strong intermolecular hydrogen bond interactions between CS, TMP, and PEE in the films, which exhibit the structure characteristics of amorphous materials. Compared with CS/TMP film, the addition of 3 % PEE significantly enhanced the elongation at break (34.23 %), water vapor barrier property (22.94 %), thermal stability (45.84 %), surface hydrophobicity (20.25 %), and biodegradability of the composite film. The composite film has strong antioxidant and antimicrobial properties, which were enhanced with the increase of PEE content. These biodegradable films offer an eco-friendly end-of-life option when buried in soil. Composite films can effectively delay the spoilage of strawberries and extend the shelf life of strawberries. Biodegradable active packaging film developed with insect protein and chitosan can be used as a substitute for petroleum-based packaging materials, and has broad application prospects in the field of fruits preservation.

Development of active film based on collagen and hydroxypropyl methylcellulose incorporating apple polyphenol for food packaging

Collagen (COL)-hydroxypropyl methylcellulose (HPMC) blended films with apple polyphenol (AP) as cross-linking agent and antioxidant compound were developed to produce biodegradable active packaging film. The effects of AP content on the rheological behavior of the blended solution, the structure, physicochemical and functional properties of the blended film were systematically investigated. The incorporation of AP increased the viscosity and reduced the fluidity of COL-HPMC solution. The results of rheological tests and FTIR analysis manifested the formation of hydrogen bonding interactions between collagen, HPMC and AP, which made the structures of COL-HP-AP films more compact. The mechanical strength, UV-blocking ability, water-resistance performance and thermostability were gradually enhanced as increasing AP content. DPPH free radical scavenging experiment showed that a small amount of AP could efficiently improve the antioxidant activity of COL-HP film, and with increasing AP content to 5 wt%, the scavenging rate was as high as 94.23 %. Active film containing 5 wt% AP showed obvious antibacterial effect on E. coli and S. aureus, and it could effectively prevent the oxidation of vitamin C and reduce the accumulation of MDA on green pepper during the storage. COL-HP-AP films have great potential in food packaging field for extending the shelf life of food.

Gelatin/sodium alginate-based biodegradable films functionalized by persimmon pectin/ovalbumin-stabilized neem essential oil Pickering emulsion: Application for cherry tomato preservation

This work aims to develop a biodegradable film with enhanced mechanical, water-barrier, and antimicrobial characteristics for the preservation of cherry tomatoes. Here, a persimmon pectin/ovalbumin (PN/OVA) stabilized-neem essential oil Pickering emulsion (NOPE) was added into the gelatin/sodium alginate-based blend matrix (GS). Even the biodegradability and transmittance of NOPE-rich film were decreased as compared to the control film, its flexibility, oxygen-barrier, and water-barrier performances significantly (P < 0.05) increased by 45.23 %, 32.32 %, and 37.02 %, respectively. The NOPE-loaded films destroyed the hyphal structure and reduced spore germination of Botrytis cinerea through slow-releasing neem essential oil (NO), in turn inhibiting the growth of B. cinerea. Finally, the prepared films were applied for cherry tomato preservation. Compared with the control, 2.0 wt%-loaded GS films greatly reduced the weight loss and disease incidence of cherry tomatoes by 57.33 and 72.4 %, respectively, owing to their excellent water resistance and slow-released properties. Thus, the addition of 2.0 wt% NOPE into GS film is of particular interest in the design of active biodegradable packaging films for fruit preservation.

Valorization of agricultural residues in the development of biodegradable active packaging films

The demand for sustainable and biodegradable packaging has urged the use of agricultural wastes in food packaging. Agricultural residues are good and cheap sources of biopolymers which are the major materials required for development of biodegradable films. These residues are generally subjected to the extraction of biopolymers which are further utilized for the preparation of biodegradable films. In the present research, orange peels were directly utilized for the development of biodegradable packaging films. Wheat straw and rice husk in different concentrations (i.e. 0%, 3%, 6%, 9% and 12%) were used as reinforcement material/filler in orange peel films. The effect of fillers on mechanical (thickness, tensile strength & elongation at break), structural (FTIR, SEM), optical, water barrier (WVP, water solubility, swelling index) active (DPPH antioxidant and antimicrobial activity) and biodegradation properties was evaluated. The results reported a significant increase in thickness, tensile strength and opacity in reinforced films compared to native orange peel films. However, the tensile properties increased upto 6% and decreased above this concentration due to agglomeration of filler particles in film matrix. Moisture contents, swelling index, solubility, WVP, biodegradability and elongation at break decreased with increasing filler concentration. FTIR results showed physical interaction between film components and fillers. SEM results revealed that the films reinforced with wheat straw and rice husk showed rough surface. Moreover, reinforcement also improved the active properties of orange peel films. RH and WS being rich sources of bioactive compounds, significantly enhanced DPPH scavenging activity and TPC. All films showed a clear inhibition against E. coli and S. aureus.

Development and characterization of active packaging system based on zein nanofibers mat incorporated with geraniol-loaded nanoliposomes.

In recent years, development of biopolymeric nanofibers as an active biodegradable packaging system has attracted specific attention. The objective of this research was to develop zein-based electrospun nanofibers (NFs) incorporated with geraniol-loaded nanoliposomes (G-loaded NLPs). Geraniol was encapsulated into NLPs with an efficiency of 79.23%. The particle size and zeta potential of G-loaded NLPs were 121.50 nm and -38.30 mV, respectively. The successful loading of geraniol in the NLPs was approved by Fourier transform infrared (FT-IR) spectroscopy. The liposomal vesicles showed spherical shapes. G-loaded NLPs were added in the zein-based electrospun NFs at three different concentrations (0.25, 0.5, and 1%w/v). All NFs samples exhibited fibrillar structure. The increase of NLPs concentration enhanced the thermal stability of the NFs. However, the crystalline structure of zein NFs did not change by the addition of G-loaded NLPs. The highest surface hydrophobicity was related to the NFs containing 1% G-loaded NLPs. The mechanical parameters of NFs depend on the concentration of NLPs. The NFs incorporated with G-loaded NLPs showed inhibition activity against four foodborne pathogenic bacteria (Staphylococcus aureus, Listeria monocytogenes, Escherichia coli, and Salmonella typhimurium) with an inhibition zone of 4.5-22 mm. Moreover, the α-diphenyl-β-picrylhydrazyl (DPPH) scavenging activity of NFs samples was located at the range of 20%-48%. These findings represent the Efficiency of the G-loaded NLPs for use as bioactive compound in the zein-based NFs as an active packaging material.

Enhanced antibacterial and antioxidant activities of chlorogenic acid loaded sweet whey/starch active films for edible food packaging

Starch and whey protein are potential biomaterials for the development of biodegradable and edible food packaging. In this study, chlorogenic acid (CGA), an eco-friendly natural extract, was firstly added to sweet whey/starch matrix as a bioactive compound to develop biodegradable active packaging materials. The results showed that when the ratio between starch and sweet whey was 10:1, water resistance and toughness of sweet whey/starch blend films were improved significantly. After the addition of CGA, the active films showed excellent UV barrier, antibacterial and antioxidant properties. When the addition of CGA reached 3%, UV barrier (at 315 nm), antibacterial (against Escherichia coli) and antioxidant (ABTS method) properties of the active films were increased by 54.6%, 47.5% and 74.5% compared with sweet whey/starch matrix. The presence of CGA could form new hydrogen bonds in the matrix and affect the interactions between sweet whey and starch, which increased swelling rate and toughness of the active films. Preservation experiments of fresh bananas could indicate that the presence of CGA can effectively exert antioxidant effects and inhibit the browning of bananas. As an edible inner coating or film, CGA loaded sweet whey/starch active material has good application potential in the field of food packaging.

Enhanced carbohydrate-based plastic performance by incorporating cerium-based metal-organic framework for food packaging application

The development of biodegradable active packaging films with hydrophobic characteristics is vital for extending the shelf life of food and reducing the reliance on petroleum-based plastics. In this study, novel hydrophobic cerium-based metal-organic framework (Ce-MOF) nanoparticles were successfully synthesized. The Ce-MOF nanoparticles were then incorporated into the cassava starch matrix at varying concentrations (0.5 %, 1.5 %, 3 %, and 4 % w/w of total solid) to fabricate cassava-based active packaging films via the solution casting technique. The influence of Ce-MOF on the morphology, thermal attributes, and physicochemical properties of the cassava film was subsequently determined through further analyses. Biomedical analysis including antioxidant activity and the cellular morphology evaluation in the presence of the films was also conducted. The results demonstrated that the consistent dispersion of Ce-MOF nanofillers within the cassava matrix led to a significant enhancement in the film's crystallinity, thermal stability, antioxidant activity, biocompatibility, and hydrophobicity. The introduction of Ce-MOF also contributed to the film's reduced water solubility. Considering these outcomes, the developed cassava/Ce-MOF films undoubtedly have significant potential for active food packaging applications.

Konjac glucomannan/polyvinyl alcohol/citric acid–based active food-packaging films containing Polygonatum sibiricum polysaccharide

Biodegradable active packaging has recently attracted attention owing to its ability to solve environmental and food safety problems associated with traditional petroleum-based packaging. Herein, novel active food-packaging films were prepared using konjac glucomannan (KGM)/polyvinyl alcohol (PVA)/citric acid (CA) composites containing Polygonatum sibiricum polysaccharide (PSP) as the active agent. The effects of various PSP contents on the structure, physical properties and functionality of the composite films were investigated. Fourier transform infrared spectroscopy and scanning electron microscopy results revealed that hydrogen bonding within the films strengthened with increasing PSP content. X-ray diffraction results revealed that the addition of PSP improved the crystallinity of the composite films, and the tensile strength of the composite films reached the optimum when the PSP content is 0.2 %. Furthermore, at low contents (≤0.2 %), PSP was uniformly distributed in the composite films and exhibited good barrier, UV-shielding and antimicrobial properties. All composite films exhibited good antioxidant performance.The best sample (the composite film containing 0.2 % PSP) was successfully used for packaging strawberries; this film reduced the weight loss and extended the shelf life of strawberries. Thus, the fabricated films containing PSP have broad application prospects in food packaging.

Biodegradable active composite hydrogel packaging for postharvest climacteric bananas preservation

Climacteric bananas are susceptible to endogenous ethylene and temperature, resulting in dehydration, accelerated senescence and deterioration. The widely-used plastic cling films is particularly complicated due to their high consumption and non-degradability. Herein, this study proposed to fabricate a carboxymethyl cellulose/polyvinyl alcohol/pyrazoic acid (CPP) hydrogel for postharvest banana preservation. The hydrogel demonstrated excellent potential as a packaging film, including natural degradability (complete degradation within 50 days), high tensile performance, transparent visibility and biosafety. As a validation experiment, bananas in a 30 °C environment confirmed the effectiveness of CPP hydrogels in banana postharvest preservation. Compared with the blank control and CP hydrogel, CPP packaging film delayed the processes of browning, dehydration, softening, nutrients loss, ripening and senescence in bananas, thereby maintaining their commercial value. Accordingly, this study demonstrates the potential of hydrogel materials as an alternative strategy to climacteric fruit preservation and plastic film.

Effects of alkaline pH and gallic acid enrichment on the physicochemical properties of sesame protein and common vetch starch-based composite films

In this study, sesame (Sesamum indicum L.) meal protein and common vetch (Vicia sativa L.) starch were extracted and used to obtain biodegradable composite films at different pH values (7, 9, and 11). Films were plasticized with glycerol (2.5 %) and enriched with gallic acid (0.25 %). Increasing pH promoted mechanical properties of the films with the developed barrier and thermal characteristics. Gallic acid addition at pH 7 resulted in lower tensile strength and higher elongation by reducing intermolecular forces, and a shift of diffraction peaks through lower angles due to crystal lattice expansion, as compared to neutral films without gallic acid. On the other hand, gallic acid-enriched films at neutral pH exhibited superior antioxidant properties. The mild alkalinity with gallic acid provided the lowest water vapor permeability, high thermal stability, improved mechanical properties and light barrier property due to deprotonation and subsequent interactions with biopolymers. The FTIR spectrum confirmed intense interactions, such as crosslinking and covalent bonding, promoted by mild alkalinity. Therefore, sesame protein and common vetch starch-based composite film with gallic acid incorporation at pH 9 can be recommended to be used in biodegradable active food packaging applications.

Gelatin/carboxymethylcellulose composite film combined with photodynamic antibacterial: New prospect for fruit preservation

Plastic packaging causes environmental pollution, and the development of simple and effective biodegradable active packaging remains a challenge. In this study, gelatin (G) and sodium carboxymethylcellulose (CMC) were used as film materials, with the addition of curcumin (Cur), a photosensitive substance, to investigate the changes in the physical and chemical properties of the film and its application in fruit preservation. The results demonstrated that Cur was compatible with the film. With the addition of Cur, the thickness of the film increased up to 1.3 times, while the moisture content was reduced to 12.10 %. The tensile strength (TS) and elongation at break (EAB) of the film can reach 8.84 MPa and 19.33 %, respectively. The photodynamic antibacterial experiment revealed that the film containing 0.5 % Cur exhibited the highest antibacterial rate, reaching 99.99 % against Staphylococcus aureus (S. aureus) and 95 % against Escherichia coli (E. coli). During storage, the grapes remained unspoiled for up to 9 days after being phototreated with the film and the microbial content of the skin was much lower than that of the control group. In addition, Cur provided antioxidant activity for the film, with a scavenging activity of 39.54 % against the 2,2-diphenyl-1-picrind radical (DPPH). Bananas exposed to the film-forming solution for a short period of time remained fresh for up to 6 days. During preservation, the weight of the treated bananas decreased more slowly than that of the control group. In addition, the activity of SOD on the 7th day was approximately 20 U/g higher than that of the control group, which helped to reduce oxidative stress during banana preservation. In summary, G-CMC/Cur film is an optional fruit-cling film that can be used in food packaging.

Development and Characterization of Edible Films Based on Gelatin/Chitosan Composites Incorporated with Zinc Oxide Nanoparticles for Food Protection

The increase in cases of global environmental pollution due to plastic waste makes the development of biodegradable active packaging very urgent. Gelatin (G), is one of the potential edible film raw materials. However, its weak water barrier and mechanical properties have limited its wide application. The addition of chitosan nanofiber (CHNF) and zinc oxide nanoparticles (ZnONP) is expected to improve the mechanical and barrier properties and present antioxidant and antimicrobial properties to the G film. Characterization results using FTIR, SEM, and DSC showed good compatibility between the G, CHNF, and ZnONP matrix. Meanwhile, the packaging test results confirmed that gelatin, CHNF, and ZnONP-based composite films have the potential to be used as functional materials in food packaging.

Silver Bionanocomposites as Active Food Packaging: Recent Advances &amp; Future Trends Tackling the Food Waste Crisis

Food waste is a pressing global challenge leading to over $1 trillion lost annually and contributing up to 10% of global greenhouse gas emissions. Extensive study has been directed toward the use of active biodegradable packaging materials to improve food quality, minimize plastic use, and encourage sustainable packaging technology development. However, this has been achieved with limited success, which can mainly be attributed to poor material properties and high production costs. In the recent literature, the integration of silver nanoparticles (AgNPs) has shown to improve the properties of biopolymer, prompting the development of bionanocomposites. Furthermore, the antibacterial properties of AgNPs against foodborne pathogens leads towards food shelf-life improvement and provides a route towards reducing food waste. However, few reviews have analyzed AgNPs holistically throughout a portfolio of biopolymers from an industrial perspective. Hence, this review critically analyses the antibacterial, barrier, mechanical, thermal, and water resistance properties of AgNP-based bionanocomposites. These advanced materials are also discussed in terms of food packaging applications and assessed in terms of their performance in enhancing food shelf-life. Finally, the current barriers towards the commercialization of AgNP bionanocomposites are critically discussed to provide an industrial action plan towards the development of sustainable packaging materials to reduce food waste.

Morphological, thermo-mechanical, and barrier properties of coextruded multilayer polylactide composite films reinforced with graphene nanoplatelets and encapsulated thyme essential oil

The food industry has been looking for biodegradable active packaging film, which has a lower environmental footprint and can extend shelf-life. This work aimed to develop a polylactide-based antibacterial nanopackaging with a tri-layer structure. This coextruded tri-layer film was composed of an internal extruded layer of polylactide (PLA), a central layer of PLA loaded with encapsulated thyme essential oil, and an outer layer of PLA with graphene nanoplatelets. The tri-layer packaging films' morphological, rheological, thermal, barrier, and antibacterial properties were evaluated and compared to those of their single-layer counterparts. Dispersion of nanoparticles in PLA matrix or in composites is described by rheological, thermal, and XRD analysis. The multilayer films displayed some roughness on the surface, and heterogeneity can be seen through phase imaging compared to single-layer films. Antibacterial assays of the film confirmed a strong bactericidal effect against gram-positive and gram-negative bacteria, maintaining this activity for 21 days.

Biodegradable cellulose acetate/layered double-hydroxide composite film for active packaging of fresh food

Biodegradable and active packaging films able to positively interact with fresh foods are extremely important to enhance the quality and the sustainability of the modern food industry. In this study, a novel biodegradable active packaging film is developed using thermoplastic cellulose acetate (CAT) and modified layered double hydroxide (LDH) as a filler. The active molecules, potassium sorbate, are ionically bonded to the LDH lamellae, resulting in delayed and controlled release system. By analysing the thermal and mechanical properties of the composites, it is found that the presence of the hybrid LDH-sorbate filler has a minor impact on the processability of the material, up to a concentration of 5% wt/wt. The kinetic release of the sorbate molecule from the composites films is evaluated using UV–Vis Spectroscopy, and analyzed by Brouers-Sotolongo kinetic equation. The active films are shown to be effective in preserving the physicochemical qualities of Pomegranate arils during storage. Overall, these results suggest that CAT active films have potential for use in the food industry to improve the shelf life and quality of fresh fruit.

Microporous chitosan/polyvinyl alcohol based active packaging materials with integrated gas-transmission, radiation-cooling, anti-microbial, and ultraviolet shielding features

Active packaging materials transform the packaging from a passive barrier to active control, responding to consumers' demand for safer, healthier, and higher quality food and prolonging the shelf life of foods. Herein, a novel microporous chitosan/polyvinyl alcohol (CS/PVA) based biodegradable active packaging material (microporous membrane doped with 0.3 wt% nanometer TiO2, referred as MT3) was nanoengineered with integrated gas transmission, radiation cooling, anti-microbial and quality control characteristics. The particle leaching method realized the on-demand microporous structure, enabling an impressive CO2 permeability. Furthermore, TiO2 nanoparticles were filled in MT3 as functional fillers to achieve good radiation cooling, anti-bacterial and ultraviolet shielding functions. In addition, MT3 exhibited the typical features of packaging materials, such as sufficient hydrophobicity and mechanical and barrier performances. Interestingly, the superficial temperature of MT3 reduced by ∼ 6.4 °C due to its excellent radiation-cooling properties under a sub-ambient atmosphere. Thus, the on-demand comprehensive material design enabled MT3 to exhibit an enhanced shelf life of 168 h, which is difficult to achieve with conventional preservative films at room temperature. These results encourage the further use of MT3 films as multi-functional active packaging materials. This study provides a green and feasible method for the production of promising active packaging functional materials, which can be widely used in fresh fruit and vegetable preservation packaging.