Bio-based Films Research Articles

Influence of Microwave hydrodiffusion and gravity (MHG) drying process on Ulva sp: Ulvan, molecular weight, rheology, and film development

Ulva sp green seaweed was dehydrated using the proposed Microwave hydrodiffusion and gravity (MHG) approach and the traditional convective air oven drying method (CO). The impact of MHG at the tested irradiation powers (50−250 W) was evaluated on the drying kinetics, energy requirements, microstructural aspects, proximate chemical composition, and colour features of the dried algal material. Furthermore, its influence was ascertained on the extractability, molecular weight, and structural and rheological characteristics of ulvan. The polymer obtained after drying under the selected MHG conditions was used to generate ulvan biobased film. Findings revealed that high irradiation powers required lower pre-treatment time: MHG at 200, 250 W-15 min, 100 W-45 min, 150 W-25 min, 50 W-240 min with moisture content around 10 g/100 g. MHG has no detrimental influence on colour and preserves the nutritional quality of the dried Ulva sp. Samples pre-treated at 150 W for 25 min displayed the highest ulvan yield (26.8 g/100 g). MHG does not affect the rheological and structural properties of ulvan and allows the recovery of high molecular ulvan weight, comparable to the commercial ones. The formed film produced from ulvan demonstrated strong mechanical behaviours that could be employed as a prospective biodegradable material.

Development and preservative applications of polysaccharide-based bilayer packaging films: Enhanced functional properties through metal-phenolic network-coated zein nanoparticles and biomimetic hydrophobic surfaces

This study develops an innovative bilayer biomimetic hydrophobic film, tailored to provide a sustainable and eco-friendly packaging solution for fresh produce. The outer layer, crafted from chitosan, utilized polydimethylsiloxane templating to mimic the ultra-hydrophobic surface of a lotus leaf, achieving a water contact angle exceeding 130°. The inner layer comprised sodium alginate and zein nanoparticles, enriched with citral and fortified by a metal-phenolic network to facilitate uniform dispersion and controlled release of bioactive agents. The structural design of the film significantly improved mechanical properties, evidenced by a maximum tensile strength of 29.3 ± 3.6 MPa, and enhanced hydrophobicity, reducing water solubility to 28.3 ± 1.5% and substantially decreasing water absorption. The barrier functionality of film was also strengthened, demonstrated by a lowered water vapor transmission rate of 289.3 ± 1.5 g m−2 24 h−1, and it supported extended citral release in acidic media up to 70 h. Moreover, the film exhibited robust antioxidant and antibacterial properties. In practical tests, it effectively mitigated weight loss, browning, and hardness degradation in fresh-cut apples and lotus roots, concurrently inhibiting microbial growth and extending shelf life. This study presents an effective strategy for enhancing the hydrophobicity and bioactivity of bio-based films, contributing valuable insights to the field of sustainable food packaging.

Development and characterization of bilayer chitosan/alginate cling film reinforced with essential oil based nanocomposite for red meat preservation

With a goal to finding suitable alternatives to plastic packaging in the food industry, we developed a multifunctional bio-based active packaging film to enhance the shelf life of red meat. A chitosan/alginate (Chi + Alg) bilayer film was developed through layer-by-layer (LBL) assembly and an active material i.e. lemongrass nanoemulsion with silver nanoparticles-based nanocomposite (NC1) was loaded into the alginate layer to improve the quality of the bio-based film (Chi + Alg + NC1). The Chi + Alg + NC1 film was characterized in terms of its microstructure, mechanical strength, thermal stability, and antimicrobial activity. Scanning electron microscopy (SEM) revealed a film (22.5 ± 1.44 μm thickness) with a smooth and even surface and a cross-sectional structure. The incorporation of NC1 improves the quality of the film by enhancing its mechanical strength and thermal stability. FT-IR spectra showed the successful interaction between chitosan and alginate in the LBL assembly and the incorporation of NC1 in the alginate layer. The red meat preservation test demonstrated that the shelf life improved when the meat was covered with the fabricated bio-based film. The color of the meat was retained for up to 7 days compared to that of the control (Chi alone and Chi + Alg). Additionally, a reduction in the microbial count in the Chi + Alg + NC1 film was observed, corroborating the shelf-life improvement. In addition to its inherent antimicrobial properties, NC1 induced hydrophilic properties to the film, which further aids in its antimicrobial activity against E. coli. These findings suggest that Chi + Alg + NC1 film could be a potent alternative to plastic packaging and can be used as a cling film to prolong the shelf life of red meat.

Preparation and characterization of chitosan-rice starch films incorporating Amomum verum Blackw essential oil for grape preservation

The preservation of perishable food items presents a significant challenge in the food industry. In this study, we investigated the development and characterization of chitosan-starch films incorporated with A. verum essential oil for application in grape preservation. The films were prepared using a solvent casting method, and their physical and antibacterial properties were thoroughly evaluated. The films demonstrated tensile strength values ranging from 21.28 MPa to 27.64 MPa and elongation at break between 71.24% and 84.23%. The water vapor permeability values for chitosan-starch films were from 2.04 kg/Pa·s·m to 2.51 kg/Pa·s·m. In addition, the antibacterial activity of the films was assessed against Escherichia coli and Staphylococcus aureus. The results revealed notable inhibitory effects, with inhibition zones ranging from 14.41 mm to 21.00 mm. The films' efficacy in grape preservation was evaluated through storage experiments at room temperature for 9 days, comparing them with polypropylene film and unwrapped samples. The chitosan-starch films, particularly those containing 1.0% A. verum essential oil, exhibited superior performance in reducing weight loss and maintaining grape firmness compared to common packaging materials. Moreover, grapes covered with these current active bio-based films demonstrated higher antioxidant activity, indicating potential benefits for extending shelf life and preserving fruit quality. Chitosan-starch films incorporated with A. verum essential oil hold promise as effective and environmentally friendly packaging materials for grape preservation.

Tuning the Properties of Xylan/Chitosan-Based Films by Temperature and Citric Acid Crosslinking Agent.

Petroleum-based food packaging causes environmental problems such as waste accumulation and microplastic generation. In this work, biobased films from stable polyelectrolyte complex suspensions (PECs) of xylan and chitosan (70 Xyl/30 Ch wt% mass ratio), at different concentrations of citric acid (CA) (0, 2.5, 5, 7.5 wt%), were prepared and characterized. Films were treated at two temperatures (135 °C, 155 °C) and times (30 min, 60 min) to promote covalent crosslinking. Esterification and amidation reactions were confirmed by Fourier Transform Infrared Spectroscopy and Confocal Raman Microscopy. Water resistance and dry and wet stress-strain results were markedly increased by thermal treatment, mainly at 155 °C. The presence of 5 wt% CA tended to increase dry and wet stress-strain values further, up to 88 MPa-10% (155 °C for 60 min), and 5.6 MPa-40% (155 °C for 30 min), respectively. The UV-blocking performance of the films was improved by all treatments, as was thermal stability (up to Tonset: 230 °C). Contact angle values were between 73 and 84°, indicating partly wettable surfaces. Thus, thermal treatment at low CA concentrations represents a good alternative for improving the performance of Xyl/Ch films.

Intelligent Biopolymer-Based Films: Promising New Solutions for Food Packaging Applications.

The development of biopolymer-based films represents a promising direction in the packaging industry that responds to stringent needs for sustainability, reducing the ecological impact. Traditional fossil-derived polymers present major concerns because of their long decomposition time and their significant contribution to the pollution of the environment. On the contrary, biopolymers such as chitosan, PVA, and PLA offer viable alternatives. This study aimed to obtain an innovative pH indicator for smart packaging using a synthetic non-toxic anthocyanin analogue dye incorporated in bio-based films to indicate meat freshness and quality. The pH-responsive color-changing properties of the dye make it suitable for developing intelligent films to monitor food freshness. The obtained polymeric films were characterized by FT-IR and UV-VIS spectroscopy, and their thermal properties were assessed using thermogravimetric methods. Moisture content, swelling capacity, and water solubility of the polymeric films were also evaluated. The sensitivity of the biopolymer-flavylium composite films to pH variations was studied in the pH range of 2 to 12 and noticeable color variations were observed, allowing the monitoring of the meat's quality damage through pH changes. The pH-responsive films were applied directly on the surface or in the proximity of pork and chicken meat samples, to evaluate their colorimetric response to fresh and spoilt meat. This study can be the starting point for creating more durable packaging solutions leading to a circular economy.

Preparation and characterization of Baijiu Jiuzao cellulose nanofibers-kafirin composite bio-film with excellent physical properties

Jiuzao is the main solid by-products of Baijiu industry, which contain a high amount of underutilized cellulose and proteins. In recent years, cellulose nanofibers mixed with proteins to prepare biodegradable bio-based film materials have received widespread attention. In this study, we propose a novel method to simultaneously extract kafirin and cellulose from strong-flavor type of Jiuzao, and modify cellulose to prepare cellulose nanofibers by the TEMPO (2,2,6,6-tetramethylpiperidine-1-oxide) oxidation-pressure homogenization technique, and finally mix kafirin with cellulose nanofibers to prepare a new biodegradable bio-based composite film. Based on the analysis of one-way and response surface experiments, the highest purity of cellulose was 82.04 %. During cellulose oxidation, when NaClO was added at 25 mmol/g, cellulose nanofibers have a particle size of 80–120 nm, a crystallinity of 65.8°. Finally, kafirin and cellulose nanofibers were mixed to prepare films. The results showed that when cellulose nanofibers were added at 1 %, the film surface was smooth, the light transmittance was 60.8 %, and the tensile strength was 9.17 MPa at maximum, which was 104 % higher than pure protein film. The contact angle was 34.3°. This paper provides new ideas and theoretical basis for preparing biodegradable bio-based composite film materials, and improves the added value of Jiuzao.

Development and characterization of innovative bio-based edible films supplemented with cell-free supernatant and whole-cell postbiotic of Lactobacillus gasseri

More recently, the concepts of cell-free supernatants (CFS, so-called postbiotics) and whole-cell postbiotics (WCP) of probiotics have gained increasing attention for the development of bio-based films. However, reports on CFS and WCP of Lactobacillus gasseri remain scarce. In this study, pea protein isolate/psyllium mucilage was incorporated with CFS and WCP of L. gasseri to produce bio-based edible films. pH, total soluble solid content, antioxidant activity, total phenolic content, antimicrobial activity, and structural analyses were conducted to characterize the CFS and WCP of L. gasseri. Furthermore, the effects of CFS (10% and 20%, v/v) and WCP (10% and 20%, v/v) on the physicochemical, mechanical, barrier, optical, microstructural, and antimicrobial properties of the bio-based films were investigated. The results showed that CFS and WCP exhibited antioxidant and antibacterial activities and were significant sources of phenolic compounds. The incorporation of 20% WCP caused a significant increase in the thickness and water vapor permeability of films, while a significant increase in moisture content was observed with 10% WCP. The control and 10% WCP films had the highest tensile strength values. Furthermore, the addition of 10% WCP resulted in a significant increase in elasticity. Films incorporating CFS and WCP exhibited lower opacity values and darker, yellow, and red color intensities. The addition of CFS and WCP caused a rough texture and cracked structure on the surface of the film. In conclusion, pea protein/psyllium mucilage-based films containing CFS and WCP of L. gasseri can be considered as a new alternative for environmentally friendly bio-based films.

Application of Natural Functional Additives for Improving Bioactivity and Structure of Biopolymer-Based Films for Food Packaging: A Review.

The global trend towards conscious consumption plays an important role in consumer preferences regarding both the composition and quality of food and packaging materials, including sustainable ones. The development of biodegradable active packaging materials could reduce both the negative impact on the environment due to a decrease in the use of oil-based plastics and the amount of synthetic preservatives. This review discusses relevant functional additives for improving the bioactivity of biopolymer-based films. Addition of plant, microbial, animal and organic nanoparticles into bio-based films is discussed. Changes in mechanical, transparency, water and oxygen barrier properties are reviewed. Since microbial and oxidative deterioration are the main causes of food spoilage, antimicrobial and antioxidant properties of natural additives are discussed, including perspective ones for the development of biodegradable active packaging.

Bio-based films from quince by-products: A sustainable alternative for biodegradable food packaging

Quince (Cydonia oblonga Miller) is a seasonal fruit that is commonly processed by the food industry to produce marmalades, jellies and wines, resulting in a large amount of by-products. The filmogenic capacity of quince seeds has been well studied in the literature, but not that of the entire by-product generated in the industry. This work addresses the study of the filmogenic capacity of these by-products, at two formulation levels (QW1 and QW2), and compares them with that of only seeds (QS) in terms of physicochemical, optical, mechanical, morphological, antioxidant and thermal properties. The yield of mucilage obtained from both by-product formulations doubled the obtained from isolated seed (22–27 % vs. 10.9 %) and showed higher tensile strength (106–107 % vs. 85.3 %) and elongation at break values (2–3 vs. 1.9 MPa). The three types of films showed excellent protection properties against UV radiation, attractive optical properties and good DPPH radical scavenging capacity (34–37 %). Microstructural changes over time in the morphology of the three films were also observed by scanning electron microscopy between 24 and 48 h.

Sustainable microcrystalline cellulose extracted from biowaste Albezia lebeck L. leaves: Biomass exfoliation and physicochemical characterization.

There is a focus on sustainability when manufacturing materials. Utilizing biobased materials and replacing fossil-based products is the main research focus. Bio-composite materials are applied to packaging, filler coatings, and pharmaceuticals. Here, we used the leaves of the agro-waste plant Albizia lebeck L. to extract cellulose. Chemical treatment causing strong acid hydrolysis successfully extracted the cellulose content from the leaves. The cellulose obtained was then strengthened with polylactic acid to make a biobased film for future applications. Fourier transform spectroscopy, scanning electron microscopy, thermal analysis, particle size analysis, visible UV and elemental analysis were all used to characterize the extracted cellulose. SEM and mechanical property analysis were used to check and describe the quality of the reinforced biofilm. The greatest cellulose yield from this raw material was 50.2%. The crystallinity index and crystallite size (CI 70.3% and CS 11.29 nm) were high in the extracted cellulose. The TG (DTG) curve analysis derivative revealed cellulose particle breakdown was initiated around 305.2°C and can endure temperatures up to 600°C. Biofilms reinforced with polylactic acid cellulose (1, 2, 3, and 5% by weight %) exhibited a smooth and parallel surface. As the filler concentration increased, minor agglomeration occurred. The tensile strength of pure polylactic acid (PLA) (34.72 MPa) was extended up to 38.91 MPa for 5% filler. Similarly, Young's modulus also increased to 5.24 MPa. However, the elongation break decreases with the increase of filler content, and the least value of decrease is 7.5 MPa. Concerning prospective implementations, it is expected that the biobased film and cellulose particles will prove to be more functional.

Heat-sealable, transparent, and degradable arabinogalactan/polyvinyl alcohol films with UV-shielding, antibacterial, and antioxidant properties

Petroleum-based packaging materials are nondegradable and unsustainable and thus are harmful to the environment. Renewable packaging films prepared from bio-based raw materials are promising alternatives to petroleum-based packaging materials. In this study, colorless and transparent bio-based films were successfully cast using a solution containing a mixture of arabinogalactan (AG) and poly (vinyl alcohol) (PVA). Vanillin was incorporated into the mixture to endow the films with UV-shielding, antioxidant, and antibacterial properties. The morphological, physical, antioxidant, and antibacterial properties of the blend films were then characterized. At an AG:PVA weight ratio of 1:3, and the vanillin content was 0.15 %, the tensile strength of the AG/PVA/Vanillin (APV) films reached ~28 MPa, while their elongation at break reached ~475 %. The addition of vanillin significantly affected the antioxidant and antibacterial properties of the blend films, which exhibited superb UV barrier capacity. The APV films exhibited extremely low oxygen transmittance, delaying the onset of mold/rot in strawberries and reducing their weight loss. Because of the heat sealability of the blend films, they can be used for encapsulating various substances, such as concentrated laundry liquid. Moreover, the blend films were recyclable and biodegradable. Thus, these films have great potential for applications that require sustainable packaging.

Strategy to Antibacterial, High-Mechanical, and Degradable Polylactic Acid/Chitosan Composite Film through Reactive Compatibilization via Epoxy Chain Extender.

Research into the production of antibacterial, high strength, and environmentally friendly biobased films for use in food packaging is crucial due to growing concerns about food safety. Herein, the preparation of antibacterial, high mechanical, and degradable Polylactic acid/chitosan (PLA/CS) composite films with exceptional interfacial compatibility through reactive compatibilization via the epoxy chain extender ADR4468 is reported. A strong bond, in the form of a chemical bond between PLA and CS, is established by the cycloaddition opening reaction of ADR, which induces cross-linking between hydroxyl and carboxyl groups on the molecular chains. As a result, the elongation at break increased by 31.8% compared to the composite film without ADR. In addition, the composite films exhibited good compost degradability, with a mass reduction of 42-45% after 100 days of degradation.

Production and characterization of novel biodegradable films using fruit industrial waste and aloe vera gel

One of the huge volumes of fruit waste that is a concern for waste management challenges today is the fruit juice industry sour cherry kernel (SCK) waste. The gel obtained by processing the leaf extract of aloe vera (AVG) is the most commercial aloe species and has become a major industry worldwide. This study used AVG and SCK as an additive in acrylated epoxidized soybean oil (AESO) to prepare biobased film materials. Two types of processes were used in curing the films: UV curing from acrylate groups and thermal curing from epoxide groups of AESO. The effect of additive type and amount on antibacterial activity, mechanical, swelling, mass loss, and water vapor permeability properties of the films were investigated. The produced films were characterized using FTIR spectra. Thermal properties were investigated by thermogravimetric analysis (TGA). The biodegradability of AESO was determined as 7.095%. In comparison, the highest biodegradation was observed in films with 50% additive content and this value was measured as 8.89% and 39.95% for AVG- and SCK-containing films, respectively. In addition, the corrosion tests of the films were also carried out and the films with SCK additives were more resistant to corrosive environments. Data were analyzed using an ANOVA test.Graphical abstract

Flexible monolayer films of poly(lactic acid)/gallic acid for active food packaging: Preparation, characterization, and bioactive properties

AbstractThe design of eco‐friendly active food packaging systems based on biobased polymeric materials is a growing field of research because of the pressing concern for sustainable development. Herein, monolayer ternary thermoplastic films composed of poly(lactic acid) (PLA), gallic acid (GA, 2.5% w/w relative to PLA), and a plasticizer (poly(ethylene glycol) [PEG] or epoxidized linseed oil [ELO], 5.0 and 7.5% w/w relative to PLA) are prepared via melt‐mixing followed by compression molding. The ensuing plasticized and self‐standing PLA/GA films are translucent and have good mechanical properties (Young's modulus ~2 GPa) and welding performance. The incorporation of GA yields films with ultraviolet‐light barrier properties (transmittance below 40%, 200–400 nm), antioxidant capacity (radical scavenging activity above 94%), and antibacterial activity against the methicillin‐resistant strain of Staphylococcus aureus (minimum of 3‐log reduction colony forming units mL−1). These thermoplastic films are easily degradable via enzymatic degradation with proteinase K from Tritirachium album, reaching weight loss values of 100% after 9 days. The films plasticized with PEG present slightly better antibacterial action and enzymatic degradation, whereas those plasticized with ELO exhibit marginally higher surface hydrophobicity and thermal stability. Thus, the combination between PLA and GA yielded biobased films with bioactive properties that have potential for application in active food packaging.

Hibiscus Sabdariffa L. Extract as a Natural Additive in Food Packaging Biodegradable Films to Improve Antioxidant, Antimicrobial, and Physicochemical Properties.

In this study, biodegradable active films were prepared from potato starch and polyvinyl alcohol at different proportions, mixed with acetone extract of Hibiscus sabdariffa L. (HS) and using glycerol as a plasticizer. Functional properties, antimicrobial, and antioxidant capacity were evaluated. Potato starch films with a proportion of polyvinyl alcohol up to 50% and HS extract had significant antioxidant capacity and antibacterial effect against most of the analyzed strains. Adding polyvinyl alcohol (PVOH) and HS extract improved the mechanical performance and reduced water vapor permeability of the materials. The active biobased films with HS extract presented good physicochemical, antimicrobial, and antioxidant properties. These materials are considered as suitable for food packaging, and the active compounds in the roselle extract are a natural antibacterial option for the food area. The materials based entirely on biodegradable products are an excellent alternative when developing and marketing biobased materials, minimizing the environmental impact of food packaging.

Properties and environmental sustainability of fungal chitin nanofibril reinforced cellulose acetate films and nanofiber mats by solution blow spinning

Materials from biological origin composed by renewable carbon facilitate the transition from linear carbon-intensive economy to a sustainable circular economy. Accordingly, we use solution blow spinning to develop fully biobased cellulose acetate films and nanofiber mats reinforced with fungal chitin nanofibrils (ChNFs), an emerging bio-colloid with lower carbon footprint compared to crustacean-derived nanochitin. This study incorporates fungal ChNFs into spinning processes for the first time. ChNF addition reduces film surface roughness, modifies film water affinity, and tailors the nanofiber diameter of the mats. The covalently bonded β-D-glucans of ChNFs act as a binder to improve the interfacial properties and consequently load transference to enhance the mechanical properties. Accordingly, the Young's modulus of the films increases from 200 ± 18 MPa to 359 ± 99 MPa with 1.5 wt% ChNFs, while the elongation at break increases by ~45 %. Life cycle assessment (LCA) is applied to quantify the environmental impacts of solution blow spinning for the first time, providing global warming potential values of 69.7–347.4 kg·CO2-equiv.·kg−1. Additionally, this work highlights the suitability of ChNFs as reinforcing fillers during spinning and proves the reinforcing effect of mushroom-derived chitin in bio-based films, opening alternatives for sustainable materials development beyond nanocelluloses in the near future.

UV Radiation and Protein Hydrolysates in Bio-Based Films: Impacts on Properties and Italian Salami Preservation.

UV radiation was combined with the incorporation of fish protein hydrolysates to improve the performance of active bio-based films for food packaging. UV radiation was not used previously to enhance the packaging performance of blend films of starch/protein, and fish protein hydrolysates were not incorporated in bio-based polymer surfaces previously. Rice starch and fish proteins (from Whitemouth croaker muscle) were utilized to prepare films by the casting technique, which were UV-radiated under different exposure times (1, 5, and 10 min). The packaging performance of the films was determined according to the mechanical and barrier performance, solubility, and color. Fish protein hydrolysates (from Argentine croaker muscle) were then incorporated into the films (bulk structure or surface). The results showed that UV radiation for 1 min increased the tensile strength and modified the optical properties of films. It also altered the structure of the polymeric matrix, as demonstrated by the microstructure and thermal analysis, in agreement with the data obtained in packaging properties. The evaluation of antioxidant capacity through 2,2-azino-bis-3-ethylbenzthiazoline-6-sulphonic acid (ABTS) and reducing power indicated that incorporating fish protein hydrolysates either in the films' bulk structure or film surface promoted antioxidant properties; control films (produced with rice starch/fish proteins without hydrolysates) also presented antioxidant potential. According to the peroxide value and thiobarbituric acid reactive substance (TBARS) assays, control films and the films containing hydrolysates in their bulk structure or on the surface could prevent the lipid oxidation of Italian salami. Thus, combining UV radiation to shape the characteristics of bio-based materials with fish protein hydrolysates to reduce lipid oxidation contributes to the performance of active bio-based films for food packaging.

Synthesis and characterization of composite films derived from lemongrass leaves: A valorization approach

Over the past few decades, research into more ecologically friendly packaging materials has significantly increased to reduce non-renewable plastic usage. In this context, biobased films were synthesized from extracted lemongrass leaves. An integrated pretreatment of conventional alkali followed by deep eutectic solvents (DES) was utilized to fractionate the lemongrass leaves into three usable forms, i.e., hemicellulose (HC), lignin (L), and cellulose, which were further utilized in the synthesis of composite films. A total of 4 films have been synthesized, labelled as: Film 1 (CMC HC), Film 2 (L HC), Film 3 (CMC L), and Film 4 (CMC HC L). Film 4 has shown a good water absorption capacity of nearly 65 % and also a higher contact angle of 99.90°, while film 2 has the highest thermal stability among all the films. Film 3 has better UV properties due to the presence of carboxymethyl cellulose (CMC) and lignin. Statement of noveltyIn the present work, composite films have been synthesized from lemongrass leaves for the first time. This is the first report that synthesizes the films from extracted components (CMC, lignin, and hemicellulose) of lemongrass leaves. In this study, all the components were extracted via sequential conventional alkali and DES pretreatment. After extraction, these components were utilized for the composite film synthesis, which is used for various applications of their desirable properties.

Νovel Polylactic Acid/Tetraethyl Citrate Self-Healable Active Packaging Films Applied to Pork Fillets' Shelf-Life Extension.

Nowadays, increased food safety and decreased food waste are two of the major global interests. Self-healable active packaging materials are an attractive option to achieve such targets. This property is critical for the hygiene and the consumption appropriateness of the food. Polylactic acid is a very promising polymeric matrix that potentially could replace the widely used low-density polyethylene due to its biobased origin and its easy biodegradable nature. The main drawback of this polymeric matrix is its brittle, fragile nature. On the other hand, tetraethyl citrate is a biobased approved food additive which became an attractive option as a plasticizer for industries seeking alternative materials to replace the traditional petrochemically derived compounds. A novel biobased film exhibiting self-healing behavior suitable for food-active packaging was developed during this study. Polylactic acid's brittleness was reduced drastically by incorporating tetraethyl citrate, and a random cut on the original self-repairing film was fully healed after 120 s. The optimum concentration of tetraethyl citrate in the polylactic acid was around 15% v/w with a water/oxygen barrier close to the relevant of polylactic acid and low migration. According to the EC50 parameter, the antioxidant activity was 300% higher than the relevant of pure polylactic acid, while according to the thiobarbituric acid and heme iron parameters, the film resisted lipid oxidation and deterioration. Finally, the total viable count parameter indicates the strong antimicrobial activity of this sample.