Biaxial Flexural Strength Data Research Articles

Finishing technique effect on strength of zirconia-reinforced lithium silicate ceramic.

The aim of this study was to evaluate the effect of two finishing techniques, glazing or polishing, in comparison with the as-cut condition, on the biaxial-flexural-strength (BFS) of a zirconia-reinforced lithium silicate ceramic (ZLS). Cylinders were milled from CAD/CAM blocks and sliced to obtain disc-shaped specimens (ISO6872:2015). Polished and glazed specimens were processed following the manufacturer's instructions. Thirty-three specimens were obtained for each condition and microstructural and BFS/fractographic characterizations were performed. BFS and roughness data were analyzed using Weibull statistics and ANOVA one-way with Tukey post-hoc test, respectively. While a rougher surface was observed for as-cut specimens, smoother surfaces were observed for polished and glazed ZLS at microscopical evaluation and confirmed through surface-roughness evaluation. X-ray spectra depicted aglass phase for all groups and characteristic metasilicate, lithium disilicate, and lithium phosphate peaks for the as-cut and polished specimens. Glazed specimens showed higher characteristic strength than polished and as-cut specimens, which did not differ significantly. While higher Weibull-modulus was observed for the polished than for the as-cut specimens, no statistically significant differences were noted between glazed and polished, and between glazed and as-cut specimens. ZLS presents higher strength when glazed, and polishing increases the structural reliability of the material relative to the as-cut condition. Both finishing techniques reduced surface roughness similarly.

Microstructure and mechanical properties of an experimental lithium disilicate dental glass-ceramic

After testing over 50 experimental lithium disilicate (LS2)-based glass-ceramic (GC) compositions and evaluating their glass-forming ability and the effect of various heat treatments on their crystallized fraction, crystal size, and morphology, a particularly promising formulation was selected for the optimization of the mechanical properties of materials. The specimens were divided into groups submitted to a nucleation heat treatment at different times and temperatures, i.e., T1 (500 °C/90′), T2 (500 °C/180′), T3 (500 °C/360′) and T4 (480 °C/360′), followed by a crystal growth treatment to induce the lithium metasilicate (700 °C) and LS2 (840 °C) phases. However, a third (minor) phase, lithium phosphate, also precipitated. IPS e.max CAD was used as the control group (C, 500 °C/360′). The elastic modulus (E) was measured by the impulse excitation technique (ASTM E 1876-15), while the Vickers hardness (HV) and biaxial flexural strength (BFS) were determined by indentation and the piston-on-three balls test (ISO 6872), respectively. The E and HV results were analyzed by ANOVA one-way with Games–Howell post-hoc test, whereas the BFS data were investigated by Kruskal-Wallis with Dunn's post-hoc test (α = 0.05). The E of all GCs were within the expected range for commercial LS2 glass-ceramics. The T2 and T4 GCs exhibited the best properties when compared to the C group, and despite their relatively small crystallized fraction (∼57 %), they showed a hardness of 5.8 ± 0.2 GPa, a value that is adequate and statistically equal to that of the control group. The same groups reached BFS values of 359 ± 89 MPa and 493 ± 147 MPa, respectively, which are also statistically equal to that of the C group (338 ± 61 MPa). The mechanical properties of the material studied was successfully optimized through variations in the nucleation temperature and time, reaching values comparable to (but not better than) commercial dental glass-ceramics.

The effects of heating rate and sintering time on the biaxial flexural strength of monolithic zirconia ceramics.

The strength of zirconia ceramic materials used in restorations is dependent upon sintering. Varying sintering protocols may affect the biaxial flexural strength of zirconia materials. This invitro study was conducted to investigate the effects of sintering parameters on the biaxial flexural strength of monolithic zirconia. Two different monoblock zirconia ceramics were used. Following coloration, samples of both types of ceramics were divided into groups according to whether or not biaxial flexural strength testing was performed directly after sintering or following thermocycling. Biaxial flexural strength data was analysed with a Shapiro Wilk normality test, followed by 1-way ANOVA, Tukey post hoc tests for inter-group comparisons, and paired samples t-tests for intra-group comparisons. Asignificant difference was found between the biaxial flexural strengths of Zircon X and Upcera ceramics before thermocycling (p<0.05). In both Zircon X and Upcera ceramic groups, the thermocycling process created a significant difference in the biaxial flexural strength values of the ceramic samples in Group 6 (p<0.05) which had the slowest heating rate and longest holding time. The zirconia ceramics have higher BFS at higher heating rates either before or after thermocycling. The holding time has significant effects on thermocycling and flexural strength. The zirconia achieved its optimum strength when it sintered at longer time regardless of heating rates.

Influence of Surface Treatment and Accelerated Ageing on Biaxial Flexural Strength and Hardness of Zirconia.

The aim was to investigate how the surface treatment and the process of accelerated ageing of zirconia for dental implants affect the biaxial flexural strength and hardness. Zirconia discs with a diameter of 12.6 mm were subjected to either one of the following treatments: polishing (Zp); polishing and heat treatment at 1250 °C for 1 h (Zpt); machining (Zm); machining and heat treatment (Zmt); or sandblasting, acid-etching, and heat treatment (Z14) (n = 45 per group). Biaxial flexural strength and Martens hardness (HM) were measured without further treatment and after accelerated ageing for 5 h or 5 × 5 h according to ISO 13356 (n = 15 per group). Two-way ANOVA was applied to test the effect of surface treatment and ageing (α = 0.05). The reliability of the specimens was described with Weibull two-parameter distribution of biaxial flexural strength data. Overall, the surface treatment (p < 0.001) and ageing (p = 0.012) revealed a significant effect on biaxial flexural strength values, while HM was only affected by the surface treatment (p < 0.001) but not ageing (p = 0.160). Surface treatment significantly affected HM (p < 0.001) but not ageing (p = 0.160). The applied surface treatments affected the biaxial flexural strength and HM of zirconia. For accelerated ageing, a duration of both 5 h and 5 × 5 h is recommended to evaluate the effect of surface treatments. Zm was the most reliable surface as it was least affected by ageing and provided low standard deviations of biaxial flexural strength values.

Biaxial flexural strength and Weibull characteristics of a resin ceramic material after thermal-cycling.

The purpose of this in vitro study was to compare the flexural strength and Weibull characteristics of 3 different resin-ceramic materials with a zirconia-reinforced lithium silicate material after thermal-cycling. Four different computer-aided design and computer-aided manufacturing restorative materials (Vita Enamic, Lava Ultimate, Crystal Ultra, and Vita Suprinity) were tested. A total of 40 Ø12×1.2-mm disks were prepared and divided into 4 groups (n = 10). Their flexural strength was evaluated after 5000 thermal-cycles with a 4-point biaxial flexure test using a universal testing machine. The Weibull modulus and probability of failure were also determined from the biaxial flexural strength data. Data were analyzed with one-way ANOVA and the Tukey pairwise comparison test (α = 0.05). Significant differences were found among the materials in terms of biaxial flexural strength (p < 0.05). Vita Suprinity had the highest mean ±standard deviation flexural strength (289.1 ± 15.1MPa), and Vita Enamic had the lowest (100.0 ± 3.2MPa). The highest Weibull modulus was calculated for Crystal Ultra, followed by Vita Enamic, Lava Ultimate, and Vita Suprinity. Vita Suprinity had the highest flexural strength when compared with the other materials tested. Crystal Ultra had the highest flexural strength among the resin-ceramic materials. The highest Weibull modulus was calculated for Crystal Ultra and the lowest for Vita Suprinity.

Effect of Successive In-office Bleaching Sessions on the Surface Properties, Substance Loss, Biaxial Flexural Strength, and Reliability of CAD-CAM Monolithic Materials.

Little is known about the effects of in-office bleaching on the surface properties and on other aspects of CAD-CAM monolithic materials, especially when successive bleaching sessions are conducted. This study evaluated the effect of up to three successive in-office bleaching sessions on the microhardness, roughness, topography, substance loss, biaxial flexural strength (BFS), and reliability of CAD-CAM monolithic materials. Disks from Lava Ultimate (LU), Vita Enamic (VE), and IPS Empress CAD (EMP) were fabricated and submitted to one, two, and three bleaching sessions. In-office bleaching was performed with 40% hydrogen peroxide and each session consisted of three applications of 20 minutes each. The analyses regarding the aforementioned parameters were assessed before and after the first, second, and third bleaching sessions, except for BFS, which was evaluated at the baseline and after the third session. Weibull modulus was calculated from the BFS data. Bleaching decreased the microhardness of LU and VE from the third and second sessions, respectively, and affected neither the roughness nor the BFS of the three materials. However, in LU, it decreased the reliability and caused topographic changes, which were accentuated by the increase in the number of sessions. In general, LU and EMP showed, respectively, the highest and the lowest substance losses. Successive in-office bleaching sessions with the use of the protocol of the present study should be avoided in LU and VE.

Long-term effects of simulated gastric juice alternated with brushing on hardness, substance loss, flexural strength and reliability of CAD-CAM monolithic materials.

Objectives:The purpose of this study is to evaluate, over a simulated 5-year period, the effect of simulated gastric juice alternated with brushing on CAD-CAM monolithic materials considering microhardness, substance loss, flexural strength, and reliability of the materials.Methodology:Blocks from Lava Ultimate (LU), Vita Enamic (VE), IPS Empress CAD (EMP), IPS e.max CAD (EMAX), and Vita Suprinity (VS) were milled into cylinders and sliced into disks. The EMAX and VS were crystallized, and all specimens were polished with silicon carbide papers and allocated as follows: 1) artificial saliva + brushing or 2) simulated gastric juice (0.113% hydrochloric acid (HCl) solution in deionized water, pH 1.2) + brushing, simulating 1, 3, and 5 years of clinical function. Each year of clinical function was simulated by three repetitions of immersion for 3 hours in artificial saliva or simulated gastric juice followed by 1,217 brushing cycles. The microhardness and substance loss were evaluated at baseline (T0) and at each year by using a Vickers hardness tester and an analytical balance. The biaxial flexural strength (BFS) test was performed in a mechanical testing machine at the end of the 5th year. Weibull modulus was calculated from the BFS data.Results:The microhardness of the LU was not influenced by the treatment, whereas that of the other materials, in certain years, was significantly lower in the gastric juice + brushing groups in comparison with artificial saliva + brushing groups. In general, the materials did not present a significant change in microhardness over time, for either of the treatments. The LU alone showed greater substance loss in the gastric juice + brushing groups for every year. In both treatments, the LU, VE, and EMP exhibited a significant increase in the substance loss over time. The treatment did not affect the BFS of the materials. The gastric juice + brushing decreased the reliability of the VE.Conclusions:All materials were somehow impaired by the gastric juice + brushing in at least one of the evaluated parameters, except for the BFS. However, in a deeper analysis, the LU would be the least indicated materials, followed by VE, for patients with eating disorders.

Translucency and flexural strength of translucent zirconia ceramics

Statement of problemTranslucent zirconias have been developed with better esthetics than high-strength zirconias by reducing opacity. However, studies on their translucency and strength are sparse. PurposeThe purpose of this in vitro study was to compare the relationship between translucency and biaxial flexural strength of recently developed high-translucency zirconia, high-strength zirconia, and lithium disilicate ceramics. Material and methodsDisks (n=12) were fabricated for 5 ceramic materials: high-strength zirconia (BruxZir 16 shaded), translucent zirconia (BruxZir Anterior shaded, Katana UTML, Katana STML), and lithium disilicate (IPS e.max, Press HT, and LT). A standard tessellation language (STL) file was designed, and the specimen milled, finished, and glazed according to manufacturer's instructions for each material. The translucency parameter was calculated against black and white backgrounds and white and stump shade with ND4 background by using a spectrophotometer. Biaxial flexural strength was calculated by using the 3-ball test. The load was applied at a crosshead speed of 0.5 mm/min with a 49-N load cell until failure occurred. Translucency parameter and biaxial flexural strength data were analyzed with 1-way analysis of variance (ANOVA). A Tukey honest significant difference multiple comparison test was used to determine significant differences (α=.05). ResultsThe IPS e.max HT was more translucent against both backgrounds (32.85 for black/white and 15.34 for white/stump), while BruxZir 16 was the least translucent (19.78 for B/W and 8.83 for W/S). All groups tested differed in translucency (P<.001) except for BruxZir Anterior and Katana STML, which were not significantly different (P=.052). For biaxial flexural strength, BruxZir 16 had the highest strength (995.44 MPa) and e.max HT, the lowest (186.75 MPa). No significant differences were found between BruxZir anterior and Katana STML, Katana UTML and IPS e.max LT, or IPS e.max LT and IPS e.max HT (P>.05). Translucency parameter values using both backgrounds were strongly correlated (r=0.99). However, biaxial flexural strength values were inversely related to translucency parameter values when using black/white and white/stump shade but with high correlation (r=-0.777 and -0.756 respectively). ConclusionsLithium disilicate was the most translucent and yet the weakest material, whereas high-strength zirconia was the most opaque ceramic and the strongest. Katana UTML had the highest translucency but was weakest among translucent and high-strength zirconia materials. Overall, translucency was negatively correlated with biaxial flexural strength.

Biaxial flexural strength of zirconia: A round robin test with 12 laboratories

ObjectiveThe aim of this interlaboratory round robin test was to prove the robustness of the DIN EN ISO 6872:2019 and to identify the influence of processing and testing variations. MethodsEach of the 12 laboratories participated (A–L) received 60 (n = 720) assigned zirconia specimens. All participants seperated the specimens from the blanks, sintered them, polished half of all specimens and performed the biaxial flexural test (DIN EN ISO 6872:2019). The surface roughness was determined by using tactile measuring device. Fractographic examination was performed under scanning-electron-microscopy (SEM). Data was analysed using Kolmogorov–Smirnov-, Kruskal–Wallis-, Mann–Whitney-U-test and two-parametric Weibull statistic (p < 0.05). ResultsThe results for both preparation methods (as-fired and polished) showed significant differences for some participants. The values for as-fired groups ranged between 513 (I) and 659 (E) MPa. H showed higher Weibull modulus than C, E and I. Within polished groups flexural strengths values from 465 (L) to 1212 (E) MPa were observed, with a tendency to clustered groups A, I, J, L (465–689 MPa) and remaining groups (877–1212 MPa). E presented the highest and H the lowest Weibull modulus. Within A and J, no impact of the preparation method on flexural strength values was observed. Within L, as-fired specimens showed higher flexural strength than polished ones. The flexural strength increase did only associate to a certain extent with measured surface roughness. Fractography showed defect populations depending on polishing techniques, associated to the strength level, especially for polished groups. Reduced strength is related to machining defects, regardless of the surface state. SignificanceDIN EN ISO 6872:2019 can be seen as guidance to biaxial flexural strength testing but additional effort is necessary to ensure interlaboratory comparability. Calibrated furnaces and reliable sintering conditions are mandatory requirements together with detailed specifications on finishing or polishing procedures. Biaxial flexural testing is really a matter of understanding specimen preparation, alignment and mechanical testing by itself.DIN EN ISO 6872:2019 should further recommend reporting of mean surface roughness along with any biaxial flexural strength data. Fractography is a mandatory tool in interpretation and understanding of strength data.

Effects of sintering time and hydrothermal aging on the mechanical properties of monolithic zirconia ceramic systems

Statement of problemThe flexural strength of zirconia restorations is partially dependent on the sintering process. Changes in sintering protocols as well as hydrothermal aging may affect the flexural strength of zirconia materials. PurposeThe purpose of this in vitro study was to investigate how changes in sintering parameters and hydrothermal aging affect the biaxial flexural strength of monolithic zirconia. Material and methodsSpecimens were produced from 2 translucent monolithic zirconia ceramics (Zircon X ST, Upcera YZ HT). After coloring, specimens of both ceramics were distributed into groups and subjected to 1 of 6 different sintering protocols. Half were subjected to biaxial flexural strength tests directly after sintering, and the remaining specimens were subjected to hydrothermal aging and then to biaxial flexural strength testing. Biaxial flexural strength data were analyzed by using a statistical software program. Normality of distribution was determined by the Shapiro-Wilk test. Biaxial flexural strength data were compared among groups by using 1-way ANOVA and Tukey post hoc tests, and intragroup data were compared by using paired specimens t tests (α=.05). ResultsThe highest overall biaxial flexural strength value was obtained in UW-II. The highest biaxial flexural strength for Zircon X was obtained in ZX-VI and ZX-HTA-VI, whereas the highest biaxial flexural strength for Upcera was obtained in UW-II before hydrothermal aging and in UW-HTA-V after aging (P<.05). ConclusionsThe biaxial flexural strength of Zircon X increased with longer sintering times. Upcera specimens were more fracture-resistant than Zircon X both before and after hydrothermal aging. Based on these findings, longer sintering times are recommended to increase the strength of monolithic zirconia.

Aging resistant ZTA composite for dental applications: Microstructural, optical and mechanical characterization

ObjectiveTo synthesize a zirconia toughened alumina (ZTA) composite with 70% alumina reinforced by 30% zirconia for dental applications and to characterize its microstructure and optical properties for comparison with the isolated counterpart materials and a first-generation 3Y-TZP. MethodsDisc-shaped specimens were divided in four groups (n = 70/material): (1) 3YSB-E (first generation 3Y-TZP), (2) Zpex (second generation 3Y-TZP), (3) alumina, and (4) ZTA-Zpex 70/30. After synthesis, ceramic powders were pressed, and green-body samples sintered following a predetermined protocol. Specimens were polished to obtain a mirror surface finish. Apparent density was measured by Archimedes principle. X-ray diffraction (XRD) and scanning electron microscope (SEM) were used to characterize the crystalline content and microstructure. Reflectance tests were performed to determine the contrast-ratio (CR) and translucency-parameter (TP). Mechanical properties were assessed by biaxial flexural strength (BFS) test. All analyses were conducted before and after artificial aging (20 h, 134 °C, 2.2 bar). Optical parameters were evaluated through repeated-measures analysis of variance and Tukey tests (p < 0.05). BFS data were analyzed using Weibull statistics (95% CI). ResultsHigh density values (95–99%) were found for all ceramic materials and SEM images exhibited a dense microstructure. While XRD patterns revealed the preservation of crystalline content in the ZTA composite, an increase in the monoclinic peak was observed for pure zirconias after aging. Significantly higher CR and lower TP values were observed for the ZTA composite, followed by alumina, 3YSB-E, and Zpex. The highest characteristic stress was recorded for 3YSB-E, followed by intermediate values between ZTA and Zpex, and the lowest for alumina. Aging affected the optical and mechanical properties of both zirconias, while remained stable for ZTA composite and alumina. SignificanceThe synthesis of experimental 70−30% ZTA composite was successful and its relevance for dental applications relies on its higher masking ability, aging resistance, and strength similar to zirconia.

Effects of ZnO/TiO2 nanoparticle and TiO2 nanotube additions to dense polycrystalline hydroxyapatite bioceramic from bovine bones

ObjectivesA bovine dense hydroxyapatite ceramic (HA) was produced as new biomaterial, however, the production of a material with consistently high flexural strength remains challenging. The objective of this study was to evaluate the effects of ZnO nanoparticles, TiO2 nanoparticles, and TiO2 nanotubes (1%, 2%, and 5% by weight) on the microstructure and flexural strength of a bovine dense hydroxyapatite ceramic (HA). MethodsDiscs (Ø=12.5mm; thickness=1.3mm) were prepared and subjected to X-ray diffraction (XRD), and observation with a field emission scanning electron microscope (FE-SEM), biaxial flexural strength (BFS) testing, and Vickers hardness (VH) testing. The BFS and VH data were subjected to ANOVA and Tukey post-hoc tests (α=0.05) and Weibull analysis. ResultsThe XRD showed that the addition of nanomaterials caused the formation of a secondary phase when 5% of the ZnO nanoparticles was used, or when all percentages of the TiO2 nanoparticles/nanotubes were used, and the HA crystallographic planes were maintained. Differences were not observed between the higher BFS values obtained with pure HA and those obtained with the 5% addition of TiO2 nanoparticles. However, the results were different compared with the other groups (α=0.05). The results obtained by Weibull analysis revealed that the 1%, 2%, and 5% addition of TiO2 nanotubes, and the 1% and 2% addition of TiO2 nanoparticles decreased the HA characteristic strength (σ0), while the Weibull modulus (m) increased when 5% of TiO2 nanoparticles, 1% and 2% of ZnO nanoparticles, and 2% of TiO2 nanoparticles were added, but with no statistical difference from the pure HA. The 5% addition of ZnO2 nanoparticles decreased the σ0 without changing m. Moreover, the 5% addition of TiO2 nanoparticles resulted in an m closest to that of pure HA. Regarding the VH results, the blend of HA with 1% and 2% addition of TiO2 nanoparticles exhibited the higher values, which were similar between the different addition ratios (p=0.102). Moreover, the addition of 5% TiO2 nanoparticles resulted in higher value compared with pure HA. SignificanceThis study demonstrated that the HA blend with 5% of TiO2 nanoparticles has the greatest potential as a bovine HA dense bioceramic reinforcement.

Does airborne-particle abrasion before, rather than after, zirconia sintering lead to higher mechanical strength even under aging challenge?

Statement of problemInformation concerning the effect of airborne-particle abrasion before zirconia sintering on its strength after aging is lacking. PurposeThe purpose of this in vitro study was to determine the influence of airborne-particle abrasion moment (before or after zirconia sintering), particle size, and aging on the mechanical strength of a yttria-stabilized tetragonal zirconia polycrystalline (Y-TZP) ceramic. Material and methodsFour hundred presintered zirconia disks were allocated to nonabraded (control) and abraded groups with 50 μm or 120 μm Al2O3 particles before (50/BS or 120/BS) or after sintering (50/AS or 120/AS). The disks were aged by storing them in distilled water for 24 hours at 37 °C (24 h) (control); mechanical cycling (MC) (1×106 cycles; 2 Hz; 100 N); hydrothermal aging (HA) (134 °C; 0.2 MPa; 20 hours); or by both methods (MC+HA), totaling 20 groups (n=20). The specimens were subjected to biaxial flexural strength (BFS) testing. Fractographic analysis was performed to identify the fracture origin. Tetragonal to monoclinic transformation was determined by X-ray diffraction. The BFS data (MPa) were analyzed by 2-way ANOVA and the Games-Howell post hoc test (α=.05). Weibull statistics was also applied. ResultsThe BFS and characteristic strength (σ0) of the 120/AS groups were significantly higher compared with the other abraded groups and statistically similar or higher compared with the respective nonabraded groups. In contrast, the 120/BS/24 h and all the 50/BS groups presented the lowest values. In all groups, the initial defect had its origin on the tensile stress side. Neither airborne-particle abrasion nor aging (except for the 50/AS/MC+HA) reduced the zirconia reliability compared with the respective controls. Abrading the zirconia in its presintered stage or after sintering increased the monoclinic phase content, and the sintering process eliminated this phase. ConclusionsAirborne-particle abrasion before zirconia sintering yields an inferior performance compared with that after sintering under aging challenges. The BFS and σ0 were strongly determined by the particle size and airborne-particle abrasion moment, while aging mainly acted in the nonabraded zirconia or when this material was abraded before sintering.

Comparative evaluation of the mechanical properties of CAD/CAM dental blocks.

This study compares the mechanical properties of commercially available CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing) millable dental blocks including Vita Enamic, Lava Ultimate, and MAZIC Duro. All the discs were cut in dimension of 1.2mm in thickness and 12mm in diameter, ground up to #1200 Sic papers and polished. The biaxial flexure strength of the ceramic discs was measured after thermocycling treatment and the broken surfaces were observed using scanning electron microscopy (SEM). The discs were brushed using a toothbrush testing machine under a 150g load. Surface roughness and morphology were determined after toothbrushing cycles. Finally, the friction and wear behavior of the materials against an opposing tooth were studied using a reciprocating pin-on-plate test configuration. The vertical loss of dental cusp was measured, and the surface image was examined using field emission scanning electron microscopy (FE-SEM). The biaxial flexural strength data were subjected to Weibull analysis. To compare the significance between the groups, all data were analyzed by one-way analysis (ANOVA). The biaxial flexural strength of the Lava Ultimate and MAZIC Duro materials is significantly higher than that of Vita Enamic. In addition, Lava Ultimate and MAZIC Duro exhibited significantly smoother surfaces than that of Vita Enamic after toothbrushing. Lava Ultimate and MAZIC Duro also showed less wear to the opposing tooth than that of Vita Enamic. In addition, Lava Ultimate possesses more suitable mechanical properties than the Vita Enamic and Mazic Duro for use in oral clinical prosthesis.

Strength-limiting damage in lithium silicate glass-ceramics associated with CAD–CAM

ObjectiveThe fabrication of all-ceramic restorations using Computer Aided Design and Computer Aided Manufacturing (CAD–CAM) most commonly involves subtractive machining which results in strength-limiting, surface and sub-surface damage in the resultant prosthesis. The objective was to explore how clinically relevant machining-process variables, and material variables, affect damage accumulation in lithium silicate glass-ceramics. MethodsThree commercial lithium silicate glass-ceramics (IPS e.max® CAD, Celtra® Duo and Vita Suprinity®) were selected. For each material, two groups of disk-shaped specimens were fabricated (n=15), using a CAD–CAM process, creating surfaces equivalent to those generated for a dental restoration, or alternatively, using a highly controlled laboratory process generating disk-shaped test specimens with a consistent polished surface. Bi-axial flexure strength (BFS) was determined in a ball-on-ring configuration and fractographic analyses performed. For each material BFS was correlated with machining sequence and with surface roughness. ResultsBFS was significantly influenced by material substrate (p<0.01) and by fabrication route (p<0.01). A significant factorial interaction (p<0.01) identified that the magnitude of changes in BFS when comparing the two specimen fabrication routes, was dependent on substrate type. The polished control specimens exhibited a significantly increased BFS when compared with the CAD–CAM counterparts for all materials. IPS e.max® CAD and Celtra® Duo showed a 44 and 46% reduction in mean BFS for the CAD–CAM specimens when compared with the polished counterparts, respectively. In contrast, Vita Suprinity® showed the least disparity in mean BFS (21%) but the greatest variance in BFS data. SignificanceAll CAD–CAM specimens showed evidence of machining introduced damage in the form of median and radial cracks at sites either coincident with, or peripheral to the failure origin. Subtractive machining introduced significant strength limiting damage that is not eliminated by heat treatments applied for either microstructure development (IPS e.max® CAD and Vita Suprinity®) or annealing/crack blunting (Celtra® Duo).

Sol-gel derived bioactive coating on zirconia: Effect on flexural strength and cell proliferation.

The purpose of this study was to evaluate the effect of sol-gel derived bioactive coatings on the biaxial flexural strength and fibroblast proliferation of zirconia, aimed to be used as an implant abutment material. Yttrium stabilized zirconia disc-shaped specimens were cut, ground, sintered, and finally cleansed ultrasonically in each of acetone and ethanol for 5 minutes. Three experimental groups (n = 15) were fabricated, zirconia with sol-gel derived titania (TiO2 ) coating, zirconia with sol-gel derived zirconia (ZrO2 ) coating, and non-coated zirconia as a control. The surfaces of the specimens were analyzed through images taken using a scanning electron microscope (SEM), and a non-contact tapping mode atomic force microscope (AFM) was used to record the surface topography and roughness of the coated specimens. Biaxial flexural strength values were determined using the piston-on-three ball technique. Human gingival fibroblast proliferation on the surface of the specimens was evaluated using AlamarBlue assay™. Data were analyzed using a one-way analysis of variance (ANOVA) followed by Tukey's post-hoc test. Additionally, the biaxial flexural strength data was also statistically analyzed with the Weibull distribution. The biaxial flexural strength of zirconia specimens was unaffected (p > 0.05). Weibull modulus of TiO2 coated and ZrO2 coated groups (5.7 and 5.4, respectively) were lower than the control (8.0). Specimens coated with ZrO2 showed significantly lower fibroblast proliferation compared to other groups (p < 0.05). In conclusion, sol-gel derived coatings have no influence on the flexural strength of zirconia. ZrO2 coated specimens showed significantly lower cell proliferation after 12 days than TiO2 coated or non-coated control. © 2016 Wiley Periodicals, Inc. J Biomed Mater Res Part B: Appl Biomater, 105B: 2401-2407, 2017.

Effect of the bur grit size on the flexural strength of a glass-ceramic

Abstract The purpose of the present study was to determine the biaxial flexural strength (BFS) of a CAD/CAM leucite reinforced glass-ceramic ground by diamond burs of different grit sizes and the influence of surface roughness on the BFS. For this, 104 plates were obtained from CAD/CAM ceramic blocks and divided into 4 groups (n = 26), according to bur grit size: extra-fine, fine, medium and coarse. Roughness parameters (Ra, RyMax) were measured, and plates were kept dry for 7 days. The flexural test was carried out and BFS was calculated. Ra, RyMax and BFS data were subjected to analysis of variance and post-hoc test. Weibull analysis was used to compare characteristic strength and Weibull modulus. Regression analysis was performed for BFS vs. Ra and RyMax. When burs with coarse grit were used, higher surface roughness values were found, causing a negative effect on the ceramic BFS (117 MPa for extra-fine, and 83 MPa for coarse). Correlation (r) between surface roughness and BFS was 0.78 for RyMax and 0.73 for Ra. Increases in diamond grit size have a significant negative effect on the BFS of leucite-reinforced glass-ceramics, suggesting that grinding of sintered glass-ceramic should be performed using burs with the finest grit possible in order to minimize internal surface flaws and maximize flexural strength.

Evaluation of the basic formulations for the cumulative probability of brittle fracture with two different spatial distributions of microcracks

AbstractThe random distribution of microcracks in terms of their size, shape, orientation and spatial location has direct impact on the cumulative probability of brittle fracture induced failure, with the effect of spatial distribution being rarely explored. Recently, two weakest link theory‐based formulations for the cumulative probability of brittle fracture induced failure have been proposed for the spatial distribution of microcracks obeying the Poisson postulates and the uniform distribution, respectively. This work compares these two new formulations with the currently commonly adopted one built on the Poisson postulates under both the uniform and the non‐uniform uniaxial loading conditions. It is concluded that under general loading conditions involving non‐uniform stress states, the existing formulation is equivalent to or closely approximate to neither of the two new formulations thus should be discarded, because of its inaccurate derivation. The new formulations are featured with unique symmetry or self‐similarity in their expressions. Their capability in revealing the size effect or the scaling law of failure is highlighted and validated by a set of published uniaxial and biaxial flexural strength data of brittle material.

A discriminatory mechanical testing performance indicator protocol for hand-mixed glass-ionomer restoratives

ObjectivesTo identify a reproducible and discriminatory mechanical testing methodology to act as a performance indicator for hand-mixed glass-ionomer (GI) restoratives. MethodsGroups of 20 (five batches of four) cylinders (6.0±0.1mm height, 4.0±0.1mm diameter) for compressive fracture strength (CFS) and compressive modulus (CM) testing, bars (25.0±0.1mm length, 2.0±0.1mm width, 2.0±0.1mm thickness) for three-point flexure strength (TFS) and tensile flexural modulus (TFM) testing, discs (13.0±0.1mm diameter, 1.0±0.1mm thickness and 10.0±0.1mm diameter, 3.10±0.03mm thickness) for biaxial flexure strength (BFS) and Hertzian indentation (HI) testing, respectively, were prepared using a hand-mixed GI restorative manipulated with 100–20% (in 10% increments) of the manufacturers recommended powder content for a constant weight of liquid. Data were statistically analyzed at p<0.05, the coefficient of variation (CoV) was assessed for the four tests at each powder:liquid mixing ratio investigated (n=9) and a Weibull analysis performed on the CFS, TFS and BFS data to assess the reliability of the data sets. The failure mode and fracture origin of the HI specimens was assessed by fractography. ResultsFor the hand-mixed GI restorative, a progressive reduction in the powder content (by 10% for a constant weight of liquid) resulted in a progressive linear deterioration (p<0.001) in the CFS (R2=0.957), CM (R2=0.961) and TFM (R2=0.982) data. However, no linear deterioration (p>0.05) was identified for the TFS (R2=0.572), BFS (R2=0.81) and HI (R2=0.234). The CoV and Weibull data identified distinct regions – three for the CFS and TFS data and two for the BFS data sets, within the range of powder:liquid mixing ratios investigated. Fractographic analysis of HI specimens revealed a transition in failure mode from bottom-initiated radial cracking to top-initiated cone cracking on reducing the powder content for a constant weight of liquid. SignificanceThe CFS test is the only discriminatory performance indicator for hand-mixed GIs from amongst the four mechanical testing approaches (CFS, TFS, BFS and HI) investigated. The CM and TFM represent an intrinsic material property independent of specimen dimensions and may be used as an adjunct to a mechanical testing approach when investigating hand-mixed GIs.

Laminated ceramics with elastic interfaces: A mechanical advantage?

ObjectivesAs CAD/CAM technologies improve we question whether adhesive lamination of ceramic materials could offer mechanical advantages over monolithic structures and improve clinical outcomes. The aim was to identify whether an adhesive interface (a chemically cured resin–cement) would influence the biaxial flexure strength (BFS) and slow-crack growth in a machinable dental ceramic. MethodsMonolithic and adhesively laminated (with a chemically cured dimethacrylate resin–cement) feldspathic ceramic discs of identical dimensions were fabricated. BFS testing was performed on the Group A monolithic specimens (n=20), on Group B laminated specimens with the adhesive interface positioned below the neutral bending axis (n=20) and Group C laminated specimens with the adhesive interface positioned above the neutral bending axis (n=20). To study subcritical crack growth additional laminated specimens received controlled indentations and were exposed to thermo-mechanical fatigue. BFS data was analysed using parametric statistics (α=0.05). Fractographic analyses were qualitatively assessed. ResultsNo significant differences between the mean BFS data of Groups A and B were observed (p=0.92) but the mean BFS of Group C was slightly reduced (p<0.01). Lamination reduced the stiffness of the structure and fractographic analysis demonstrated that energy consuming crack deflection occurred. Thermo-mechanical fatigue caused subcritical extension of radial cracks associated with indentations adjacent to the adhesive interface. Crack growth was limited to parallel to the interface and was arrested or deflected in a direction normal to the interface. ConclusionsCeramic lamination increased the damage tolerance of the structure and could limit or arrest subcritical crack growth at regions near the ‘interlayer’. Clinical SignificanceLamination of a dental ceramic with a polymeric ‘interlayer’ could offer toughening effects which could potentially delay or arrest sub-critical crack growth at regions near the interface and thereby improve restoration longevity.