We present a simple methodology to develop nitrogen enriched polybenzoxazine thermosets by integrating polybenzoxazine network with polyethylenimine (PEI). Thermosets have been developed by polymerizing side-chain type resins, which have been prepared by introducing benzoxazine moieties on the amine terminated branches of nitrogen enriched PEI, using cardanol and eugenol as bio-based phenols. The aim of this study is to investigate the potential of benoxazines synthesized using different bio-based phenols and PEI, on the performance of nitrogen enriched thermosets, as well as to contribute in the array of side-chain type benzoxazine resins. The present work is a next leg of our previously reported article on the synthesis of side-chain type benzoxazine resins using guiacol and PEI (G-pei), where the reaction parameters such as reaction medium, time, and stoichiometry were optimized. It is to be noted that, due to relatively better performance of G-pei resins prepared at 8:1:16 and 10:1:20 (phenol: amine: paraformaldehyde) molar ratio, the same stoichiometry has been specifically adopted for the preparation of cardanol and eugenol-based analogous resins in the present work. The functionalization of PEI with benzoxazine as side-chains, has been confirmed using FTIR, 1H, 13C NMR spectroscopy techniques. Polar amine groups as well as alkyl chains of phenols, are expected to alter the polymerization behaviour of oxazine moieties and the same has been investigated using DSC studies, where the curing profiles display exotherms in the temperature range of 208–222 °C. Further, rheological studies suggest solvent-less processing for cardanol based resins. Polybenzoxazine network bonded with polyethyleneimine has been confirmed from FT-IR spectra of cured thermosets, and the nitrogen content has been evidenced from elemental analysis. Furthermore, the thermal stability of the crosslinked materials has been investigated using thermogravimetric analysis (TGA), while the glass transition temperature for the cured specimens has been obtained by dynamic mechanical analysis (DMA). Moreover, polarity associated with the polybenzoxazine network as well as nitrogen enriched amine, is expected to affect the surface property of the end materials, which has been investigated by performing contact angle measurements on the surface of cured thermosets. Lap shear adhesion experiments have been additionally performed using ASTM D1002 standard, and the results indicates relatively good wettability of cardanol based resins.
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