The newly developed KCa0.8Sr0.2I3:Eu2+ scintillator with 2.5% energy resolution at 662 keV shows great potential for use in gamma-ray spectroscopy applications, but progress toward large-size crystal growth has been hindered by cracking and inclusion problems. In this paper, we report a detailed study on the role of process variables of Bridgman growth, including grain selector designs, ampule surface treatments, and temperature gradients. It was found that crystal cracking can be effectively prevented by using a carbon-coated quartz ampule with a bent capillary. A high temperature gradient of 45 °C/cm at the solid–liquid interface can positively contribute to the suppression of the formation of visible inclusions caused by constitutional supercooling. By using optimized growth parameters, high quality 22 mm diameter KCa0.8Sr0.2I3 single crystals doped with 0.5, 1, and 3 mol % Eu2+ and 38 mm diameter KCa0.8Sr0.2I3 single crystals doped with 0.5 mol % Eu2+ were grown by the Bridgman method. The scintillati...
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