In this study, we investigated the effect of recycling process on the molecular structure, viscoelasticity and foaming behavior of low density polyethylene (LDPE). A series of LDPE samples with different recycling process was prepared by multiple extrusion using a twin-screw extruder. The molecular weight distribution (MWD) was characterized by gel permeation chromatography (GPC). Wider MWD indicated the generation of higher molecular weight products. Small-amplitude oscillation rheology showed reduced loss factors, indicating that the chain entanglement was more difficult to relax. Moreover, nonlinear viscoelasticity was investigated using elongational rheology and molecular stress function (MSF) model. The results showed a steeper strain hardening exhibited in recycled LDPE. The correlated parameter β in the MSF model indicated that the recycling did not significantly change the branches regularity in LDPE, while the increasing [Formula: see text], the other correlated parameter, indicated that the chain entanglement was enhanced, which was corresponded to the improvement of high molecular weight component. The foaming results revealed that the recycled LDPE had finer cellular structure and higher nucleation density. Moreover, despite adding PP and active CaCO3 to simulate the impurities, the foamability loss of these mixed samples was well restricted and still valuable. Recycled LDPE is instead better than its corresponding virgin one in foaming performance, exhibiting the application potential for further developments.
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