A plastic-type flat panel photobioreactor (PTFPP) prototype was designed for microalgae cultivation as biodiesel feedstock. The growth, biomass, and lipid production of the oleaginous microalga Scenedesmus obliquus were optimized through the enhanced design and cultivation conditions in the PTFPP. The optimization conditions include cultivation of the microalga in a flat panel photobioreactor manufactured from a 10 µm-thick plastic sheet with dimensions of 40 cm in width and 60 cm in height. The width of the designed plastic bags was adjusted by “4 ports” of circular adhesion points which make the volumetric cultural capacity 5 L. Cultivation of the microalga was optimized through the replacement of the sodium nitrate of the BBM medium with urea as a nitrogen source. Cultivation bags were subjected to continuous illumination with 3000 lux white, fluorescent lamps and aerated with 1.5 L air/min (equal to 0.3 VVM). Biomass production from the designed PTFPP reached 3 g/L with around 40% lipid content (on a dry weight basis). Based on a GC-MS analysis of the produced fatty acid methyl ester (biodiesel) from S. obliquus, the percentage of C16 and C18 fatty acids reached more than 90% of the defined fatty acids. Out of this percentage, 66.6% were unsaturated fatty acids. The produced fatty acid profile of the S. obliquus biomass cultivated in the designed PTFPP prototype could be considered a suitable feedstock for biodiesel production.
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