Foam materials possess notable features, including low density, high porosity, low thermal conductivity, and high impact resistance, making them extensively used in various sectors such as construction, transportation, water treatment, and packaging. However, the majority of commercial foam materials are derived from synthetic polymers based on fossil fuels, which raises concerns regarding health and ecology. In this work, we present a straightforward and scalable approach (physical cross-linking and common pressure drying) for fabricating a bio-based foam material using pulp fibers sourced from discarded sugarcane bagasse and sodium alginate extracted from seaweed. The resulting foam material exhibits low density (13.7–20.5 kg/m3), exceptional thermal insulation properties (thermal conductivity as low as 38.6 mW/mK), thermal stability (no deformation at 140 °C), and mechanical strength. After a basic silane modification, it also shows favorable water resistance (with a contact angle of 128°). Moreover, the foam material demonstrates remarkable degradation performance, with a degradation rate exceeding 93.8 % after 90 days of burial in soil. Therefore, this novel method offers a sustainable solution for eco-friendly foam production across various application domains.
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