Ball Milling Treatment Research Articles

Enhancing quality and strength of recycled coarse and fine aggregates through high-temperature and ball milling treatments: mechanisms and cost-effective solutions

Enhancing quality and strength of recycled coarse and fine aggregates through high-temperature and ball milling treatments: mechanisms and cost-effective solutions

Mechanochemical Ball Mill Goethite to Activate Sodium Persulfate for the Treatment of Organic Wastewater Containing Tetracycline Hydrochloride

The contamination of aquatic systems by tetracycline hydrochloride (TC) has emerged as an urgent environmental concern necessitating immediate intervention. Herein, a mechanochemical approach was utilized to synthesize a FeOOH@AC nanocomposite through the co-grinding of goethite (FeOOH), hydroxylamine hydrochloride (NH2OH⋅HCl), and activated carbon (AC). The FeOOH@AC nanocomposite acted as a catalyst for the activation of sodium persulfate (PS), producing strong oxidizing radicals for the removal of TC from water. The results demonstrated that the physicochemical properties and crystal structure of FeOOH were altered via ball-milling treatment. The activation of PS-generated sulfate radicals (SO[Formula: see text] and hydroxyl radicals ([Formula: see text]OH) synergistically degraded TC. Additionally, the degradation rate of TC in a 50[Formula: see text]mg/L solution reached 91.26% after the addition of FeOOH@AC and PS. This work offers a theoretical and technical foundation for the mechanochemical ball milling preparation of FeOOH@AC, facilitating PS activation for the degradation of TC in water.

Two-ways regulation of the emulsion gel properties of curdlan by dry ball milling treatment and their relationships with the microstructures, emulsification characteristics and gel properties of ball milled curdlan

Ball milling treatment could affect the microstructures, improve the emulsification properties of curdlan (CL) and regulate the emulsion gel properties of CL based emulsion gel in two-ways. With increasing ball milling time (1 h–8 h), the particle size first decreased and then increased, the relative crystallinity decreased, and the contact angle increased. Ball milled curdlan (BMCL)-6 h showed the best emulsifying property and stability, which was the combined effects of decreased particle size and increased hydrophobic property. Ball milling 1 h and 2 h significantly improved the hardness and chewiness of CL-based emulsion gels, while, ball milling 4 h–8 h could make the emulsion gels much softer and ice cream-like. When the emulsion gels were heated twice consecutively, the visual appearance and texture properties did not change significantly, indicating the excellent thermal stability of these emulsion gels. The BMCL based emulsion gel with adjustable gel properties and good thermal stability has a wide range of uses in the food system.

Study on the formation and digestibility of starch-phenolic acid complexes under ball milling treatment

Study on the formation and digestibility of starch-phenolic acid complexes under ball milling treatment

The interfacial behaviors of ball-milled gorgon euryale starch - quinoa protein complex and its stabilizing effect on Pickering emulsions

This study investigated the effects of ball-milling treatment on the characteristics of gorgon euryale starch (GES) and quinoa protein (QP), and developed a new strategy by compounding ball-milled GES with QP to study the mechanism of its action on the stability of Pickering emulsions. Through SEM and FTIR analyses, it was found that ball-milling treatment damaged the compound granular structure of GES, reduced the particle size of QP, and caused aggregation. However, the chemical structures of both substances did not change significantly. The Pickering emulsions prepared with the ball-milled GES/QP complex exhibited more significant thickening properties. Ball milling reduced the droplet size of the emulsions (D50 decreased from 6.73 ± 0.12 to 2.85 ± 0.91 μm) and made the distribution more uniform, though an excessive protein ratio led to droplet aggregation and a decrease in the emulsification index. Using the emerging observation method of DIC, it was confirmed that the emulsions prepared with GES/QP (8/2, g/g) and GES/QP (7/3, g/g) showed almost no change in backscattering light intensity and still had good storage stability after 20 days. This study provides a theoretical basis for the development of more stable and clean emulsifiers.

Effects of peracetic acid delignification on hemicellulose extraction by dimethyl sulfoxide

Extracting high-purity and structurally intact hemicelluloses from lignocellulosic fibers is a prerequisite to reveal their structures and realize high-value utilization. Delignification is usually performed before hemicellulose extraction to break the covalent bonds between hemicelluloses and lignin for effective separations, but usually leads to toxic by-products and hemicellulose degradation. Peracetic acid (PAA) is an environmentally friendly oxidizing agent, which is more selective for delignification and has less effect on the primary structure of hemicelluloses. However, the yields and chemical structures of hemicelluloses extracted at different PAA delignification conditions are not clear, which greatly hinders its research and application. Consequently, the response surface methodology (RSM) was used in this study to optimize the process parameters of PAA delignification. With the increase of temperature or time, the yield of holocellulose decreases, and the hemicellulose yield increases first and then decreases. With the increase of delignification degree, the hemicellulose yield increases significantly. The degree of PAA delignification also has a significant effect on the chemical structures of extracted hemicelluloses; hemicellulose samples extracted from highly delignified holocelluloses have a higher xylose unit content, molecular weight (MW) and degree of substitution by acetyl groups (DSAc). The tert-butanol solvent exchange or ball milling treatments on holocelluloses significantly increase the hemicellulose yields, by avoiding the hornification and improving the accessibility of holocellulose. This study will provide theoretical and technical support for the efficient separation of hemicelluloses.

Facile preparation of heptazine-covered Fe2O3 and its synergistic effect on the enhanced flame retardance of silicone rubber composite

The flammability of silicone rubber (SR) significantly limits its broad use in areas that require high flame retardancy. In this study, heptazine-covered Fe2O3, which exhibits effective flame retardancy, was prepared using simple ball milling and heat treatment, which are advantageous for large-scale production. The prepared filler was incorporated into SR. The addition of 7.02 wt% FM filler increased the thermal degradation onset temperature at 5 % weight loss from 492.5 °C for neat SR to 502.7 °C (FM 1:1 composite). Moreover, the peak heat release rate and peak smoke production rate of the FM 1:1 composite significantly decreased by 43.15 % and 68.42 %, respectively, indicating a significant enhancement in the fire safety and smoke suppression of the FM composites. The chemical, morphological, and electronic structures of the FM fillers, pyrolysis gas production, and char residue were thoroughly investigated to reveal the possible flame-retarding mechanisms of the SR composites.

Effects of synergistic application of Viscozyme L–wet ball milling on structural, physicochemical and functional properties of insoluble dietary fiber from ginseng residue

Synergistic effect of Viscozyme L with wet ball milling treatment on structural, physicochemical and functional aspects of insoluble dietary fiber (IDF) from ginseng residue were examined. SEM examination showed that IDF extracted by Viscozyme L in conjunction with wet ball milling (WBE-IDF) exhibited loose microstructural arrangement, and particle size of WBE-IDF was much smaller than that of IDF extracted by Viscozyme L (E-IDF) and along IDF (untreated). The FTIR spectra demonstrated the variations in the peak intensities in three modified ginseng IDFs. Besides, the highest thermal stability and viscosity was displayed by WBE-IDF among examined samples. In addition, WBE-IDF has higher water and oil holding, water swelling, nitrite ion absorption, bile acid absorption, and glucose absorption capacities as compared to that of E-IDF and IDF. Overall results revealed that the Viscozyme L combined with wet ball milling extraction may change ginseng IDF structure, and improve its physicochemical and functional qualities, thereby providing a theoretical basis for food industry to produce good ginseng IDF.

Microwave absorption performance of La1.5Sr0.5NiO4/SrFe12O19 composites with thin matching thickness

The global focus on electromagnetic interference and pollution is undeniable. To counter these challenges, high-performance microwave-absorbing materials (MAMs), typically composed of dielectric and magnetic components, offer effective solutions by ensuring favorable impedance matching. Leveraging these MAMs has proven beneficial across various sectors, including 5G technology, information security, energy harvesting, diminished radar cross-section, and advancements in military applications. We successfully synthesized composites of La1.5Sr0.5NiO4 (LSNO) and SrFe12O19 (SrM) composites through ball milling and heat treatment. With the escalation of SrM weight percentage in the composites, noticeable alteration in structural, morphological, and static magnetic characteristics was ensured.Moreover, the amalgamation of these components bolstered the EM properties, consequently yielding exceptional microwave absorption capabilities in the composites. The composites with 40, 60, and 80 wt% of SrM (named S4, S6, and S8) exhibited excellent microwave absorption performance with an absorption rate of over 99.9 % for a thin thickness. The S4 and S8 composites attained reflection loss (RL) values of −34.75 dB and −36.93 dB, with 2.0 and 1.6 mm thicknesses, respectively. Meanwhile, the S6 composite achieved an RL value of −44.24 dB with a thickness of 1.9 mm. These composites' outstanding microwave absorption performance can be attributed to their significant magnetic loss, remarkable dielectric loss, and synergistic effects.

Investigation on the hydrogen absorption and dissociation properties of ball milling CeMg12/Ni/NbF5 type alloy for emergency power supply of fuel cell for meteorological radar station

In this article, in order to investigate the mechanism of action of catalysis on the hydrogenation and dehydrogenation properties of CeMg12-type alloy, the catalysis Ni and NbF5 was been added to prepare the CeMg12/Ni/NbF5 composite materials during ball milling treatment. The results in term of microstructure indicate that part of NbF5 is transformed into low valence NbF4 and helpful for forming MgF2 phase after ball milling treatment, which is advantageous for ameliorating the hydriding and dehydriding performances of experimental alloy. The results of the study from the perspective of hydrogen absorption and desorption performance test show that the increasing NbF5 decreases the enthalpy-value for hydrogen release and the platform pressure for the process of hydrogen releasing of ball-milled alloy, which is good for improving the hydrogen release performance of the alloy. The addition of a certain amount of NbF5 can effectively upgrade the kinetics of hydrogen dissociation of CeMg12-type alloy treated through mechanical ball milling. The alloy with 6 wt.% NbF5 has the best kinetic performance of hydrogen release, corresponding to activation energy can be reduced from 90.86 kJ/mol (0 wt.% NbF5) to 86.41 kJ/mol(6 wt.% NbF5).

Effects of ball milling treated wheat flour and maltodextrin on the texture and oil absorption properties of fried batter-coated cashews and almonds

In this study, the effects of wheat flour treated with ball milling (BM) and maltodextrin on the oil absorption and textural characteristics of fried batter-coated cashews and almonds (BCAs) were investigated. The result showed that the crystallinity of the starch granules in wheat flour decreased after the BM treatment. Furthermore, the ΔH of the batter decreased as the BM time was elongated, but the addition of maltodextrin had no significant impact on ΔH. Both BM-treated wheat flour and maltodextrin increased the fracturability and decreased the oil content of the fried BCAs' batter. The addition of BM-treated wheat flour and maltodextrin decreased the oil content of the batter from 28.93% to 18.75% for batter-coated cashews and from 30.92% to 18.61% for batter-coated almonds. Overall, the addition of BM-treated wheat flour and maltodextrin in batter is an effective approach to decrease oil content and improve the textural quality of fried BCAs.

Indirect magneto-ionic effect in FeSi2/Si nanocomposite induced by electrochemical lithiation and delithiation

A nanocomposite consisting of iron disilicide nanocrystals embedded in a Si matrix was prepared from industry-grade ferrosilicon by ball milling and subsequent heat treatment. By tailoring the heat treatment temperature either the metallic α-FeSi2 or the semiconducting β-FeSi2 phase could be made the dominant one, as indicated by x-ray diffraction. Magnetization curve and zero-field cooled/field cooled measurements revealed that ferromagnetic and superparamagnetic centers are present in the nanocomposites, which could be attributed to Fe-rich defective regions at the surface of the iron disilicide nanocrystals. For both nanocomposites, containing either mainly the α or β phase, we could show that the magnetization can be varied by about 40% by electrochemical lithiation and delithiation of the surrounding Si matrix, with up to 6.5% of the magnetization change being reversible. These variations could be attributed to the formation of additional Fe-rich magnetic regions, induced by a local change of the Fe/Si fraction at the FeSi2/Si interfaces, and their subsequent partial elimination. Thus, this work demonstrates a new concept for how an ‘indirect magneto-ionic effect’ can be obtained in composite materials consisting of a phase prone to the electrochemical ion uptake (i.e. the Si matrix) and a magnetic phase (i.e. the FeSi2 nanocrystals).

Eco-friendly material extrusion 3D printing for fabricating W-Ni-Fe lattices with improved compressive resistance

Tungsten (W) and its alloys are prevalently utilized in many special fields, such as the military and nuclear industry, owing to their exceptional attributes, including superior hardness, high density, and remarkable resistance to high temperatures. However, there are still challenges to achieve easy preparation of porous W alloys and uncover the secrets of their mechanical behavior. In this work, a porous lattice made from W93Ni4.9Fe2.1 with uniform microstructure was designed using enhanced material extrusion (MEX) 3D printing technology, offering exceptional formability while ensuring safety and environmental friendliness. The W93Ni4.9Fe2.1 lattice, fabricated at an extrusion temperature of 150 °C and infill percentage of 60 % exhibits the optimal geometry and homogeneous sintering shrinkage. The W93Ni4.9Fe2.1 lattice, fabricated at an extrusion temperature of 170 °C and infill percentage of 60 % shows the best compressive properties with the ultimate compressive strength of 1442 MPa and plastic strain of 19.8 %. The study of rheological properties of designed slurry determines the viscous flow activation energy of 1.64 kJ·mol−1 for the smooth extrusion of slurry, which is crucial for the formability of W93Ni4.9Fe2.1 lattice 3D printing. The ball milling treatment significantly improves the sinterability of W93Ni4.9Fe2.1 powder, confirming the effectiveness of mechanical alloying. This work presents a novel approach for fabricating complex structured porous W alloy with high-performance in a low-cost and environmentally friendly manner.

Regulating sulfur vacancies formation on mechanochemically modified pyrite to steer non-radical molecular oxygen activation for water purification

Ubiquitous pyrite (FeS2) in the earth’s crust features strong reducing capacity, presenting a promising alternative for molecular oxygen (O2) activation to facilitate water purification, but the interfacial electron transfer efficiency was remarkably retarded due to the existed passivation layer and limited reactive sites on the surface of pristine pyrite. Herein, we proposed an effective mechanochemical approach to unlock the potential of pyrite for O2 activation and refractory pollutant degradation. Compared to the inert pristine one, the ball milling-treated pyrite (BMPs) could achieve efficient sulfamethoxazole (SMX) degradation with a rate constant of 0.23 h−1. By a combination of characterizations, batch experiments, and density function theory (DFT) calculations, a clear panorama delineated the consecutive O2 adsorption and activation processes was established. Ball milling treatment could import rich sulfur vacancies (SVs) on pyrite, which unshifted the p-band center of adjacent S for improved O2 adsorption, also narrowed the band gap of BMPs to promote the interfacial electron transfer rate for O2 activation. Singlet oxygen (1O2) was identified as the dominant reactive species for SMX degradation, such non-radical oxidation feature rendered the system with remarkable activity and environmental robustness. Our work lay a foundation for constructing robust pyrite towards stable and efficient environmental remediation applications.

Mechanochemical depolymerisation, chemical structure, and in vitro prebiotic potential of glucans derived from microcrystalline cellulose

AbstractConversion of economic microcrystalline cellulose (MCC) into high value-added prebiotic glucans, is not only stimulates utilisation of renewable lignocellulosic biomass, but also provides cheap prebiotics to reduce high incidence of obesity and metabolic syndrome. Herein, glucans (C0.25–C0.50–C1.00) from MCC were prepared by pre-impregnation with dilute sulphuric acid (0.25–0.50–1.00%) and ball-milling treatment for 1 h. NMR spectroscopy and gel-permeation chromatography of the glucan products showed a significant reduction in the degree of polymerisation (DP) and molecular weights (Mw). All prepared glucans improved gut stress evaluated by in vitro digestion and fermentation (young and aging mouse faecal inocula). C1.00 with lower DP and Mw showed better water solubility, earlier peak, and exhibited increased 1-diphenyl-2-picrylhydrazyl activity, higher ratios of Lactobacillus to Escherichia coli, and a higher level of short chain fatty acids better than C0.25 and C0.50 treatment (P < 0.05). Better prebiotic effects were observed in aging mice than in young mice. The highest ratio of Lactobacillus to E. coli was a 2.13-fold increase for aging mice compared to a 1.79-fold increase for young mice, relative to the initial value after C1.00 treatment. The study provides a novel pathway and a new resource for producing glucan.

Exploring effect of uniform dry ball-milling duration on pasting and rheological properties of pink potato and maize starch mixtures

This study examined the potential effect of ball milling on maize starch (MS), pink potato starch (PPS), and their blends in various ratios (90:10, 80:20, and 70:30) on the pasting and rheological properties. Ball-milling led to changes in the particle size, ranging from 652.9 to 6488 nm, and a decrease in relative crystallinity (RC), as confirmed by XRD. Ball-milling increased amylose concentration in blend with the ratio of 90:10 up to 32.53 %, indicating structural alterations and molecular interactions. FESEM analysis confirms significant changes in the surface and particle sizes and starch gels with honeycomb structures. FTIR and Raman spectroscopy revealed a decrease in the intensity of the 1044 cm−1 and 480 cm−1 bands, respectively, signifying structural changes. Pasting parameters like peak viscosity and gelatinization behavior varied with PPS incorporation. The 80:20 blend had the highest viscosity, demonstrating PPS's capacity for high-viscosity starch paste. Rheological measurements of starch blends exhibited shear-thinning behavior, whereas the viscoelastic properties of the blends are influenced by particle size and the ratio of pink potato starch. Ball-milling treatment affects the granules and causes molecular-level interactions between the particles. This results in unique rheological properties of the starch blends, making them suitable for various applications.

The role of Mg content in regulating microstructures and mechanical properties of Al–Mg–ZnO composites fabricated via in-situ reaction sintering

Al–Mg-oxides composite system exhibits great potential for achieving aluminum matrix composites (AMCs) with exceptional mechanical properties. However, the effects of Mg element on in-situ reaction mechanism and precipitation behavior remains largely unknown. In this work, Al–Mg–ZnO composite was successfully fabricated by using segmented ball milling, reaction sintering and heat treatment, resulting in an ultimate tensile strength of ∼760 MPa and fracture elongation of ∼3.5 %. The Mg content-dependent reaction pathway and precipitation evolution were systematically investigated through thermodynamic analysis and microstructural characterization. The results revealed that the relatively high Mg content promotes the in-situ generation of the hybrid reinforcements composed of MgAl2O4 and MgO. Additionally, the semi-coherent reinforcement-matrix interface facilitates interfacial precipitation by reducing the energy barrier for nucleation. Consequently, solute-rich/vacancy-rich Guinier-Preston (GP) zones are activated to form η′ and T′ precipitates. These high-density nano-sized secondary phases contribute to the considerable strengthening effect of the composite. The present work provides valuable theoretical insight into the effect of Mg content on the microstructure evolution of Al–Mg–ZnO composite system, which offers promising avenues for achieving AMCs with superior mechanical properties.

Fabrication of FeP2/C/CNTs@3D interconnected graphene aerogel composite for lithium-ion battery anodes and the electrochemical performance evaluation using machine learning

Featuring low cost and high theoretical capacity, phosphorus-rich iron diphosphides (FeP2) have emerged as excellent anode candidates for lithium-ion batteries. However, the typical chemical synthses involving high temperatures and toxic gases have restricted the mass production of FeP2. We now report a FeP2/C/CNTs@3D interconnected graphene aerogel composite synthesized by ball milling and low temperature heat treatment. Because of the unique microstructure and synergistic effect between well-dispersed FeP2 particles and graphene aerogel, the as-prepared FeP2/C/CNTs@GA-2.5% displays excellent lithium storage performance in terms of reversible capacity (886 mA h g−1 at 0.1 A g−1), cycling stability (476 mA h g−1 at 2 A g−1 even after 1000 cycles), and rate capability (685 mA h g−1 at 5 A g−1). Machine learning methods (decision tree and random forest algorithms) prove effective in evaluating and predicting electrochemical performance of the electrode materials.

Enhancing Interaction between Lanthanum Manganese Cobalt Oxide and Carbon Black through Different Approaches for Primary Zn-Air Batteries.

Due to the need for decarbonization in energy generation, it is necessary to develop electrocatalysts for the oxygen reduction reaction (ORR), a key process in energy generation systems such as fuel cells and metal-air batteries. Perovskite-carbon material composites have emerged as active and stable electrocatalysts for the ORR, and the interaction between both components is a crucial aspect for electrocatalytic activity. This work explores different mixing methods for composite preparation, including mortar mixing, ball milling, and hydrothermal and thermal treatments. Hydrothermal treatment combined with ball milling resulted in the most favorable electrocatalytic performance, promoting intimate and extensive contact between the perovskite and carbon material and improving electrocatalytic activity. Employing X-ray photoelectron spectroscopy (XPS), an increase in the number of M-O-C species was observed, indicating enhanced interaction between the perovskite and the carbon material due to the adopted mixing methods. This finding was further corroborated by temperature-programmed reduction (TPR) and temperature-programmed desorption (TPD) techniques. Interestingly, the ball milling method results in similar performance to the hydrothermal method in the zinc-air battery and, thus, is preferable because of the ease and straightforward scalability of the preparation process.

A Solid-State Reaction in a Vapor Chamber: Synthesis of Bi2(MoO4)3 Nanorods as High-Capacity Anode for Lithium-Ion Batteries

Conversion- and alloying-type materials have been investigated as alternatives to intercalating graphite anodes of lithium-ion batteries for recent decades. However, the electrochemical pulverization and limitations in large-scale production of metal oxides prohibit them from practical applications. This work provided an ambient solid-state reaction accelerated by water vapor for synthesizing Bi2(MoO4)3 nanorods combined with carbon under mild-condition ball-milling for composite fabrication. The obtained composite performs superior electrochemical performance: a delivered capacity of 802.2 mAh·g−1 after 300 cycles at a specific current of 500 mA·g−1 with a retention of 82.3%. This improvement was ascribed to the better accommodation to volume variation and reinforced physical contact raised by one-dimensional morphology and ball-milling treatment. The complex conversion-intercalation-alloying mechanism of the lithium-ion storage in Bi2(MoO4)3 anode was also clarified using cyclic voltammetry and ex situ X-ray photoelectron spectroscopy results.