A minimally invasive needle refractometer is presented for sugar content measurements within produce. A passive sampling cap structure was developed that improves the reliability of the device by avoiding interfering back reflections from the flesh of the produce. It is explained that factory calibration may not be needed for this type of refractometer, potentially reducing production costs. Also demonstrated is an iterative method to correct for temperature variations without the need for an integrated model for how the refractive index changes with temperature for different levels of sugar concentration. The sensor showed a typical standard deviation of 0.4 °Bx for a 10-s-long measurement and was validated against a prism refractometer, showing an average offset of (0.0±0.1) °Bx. In addition, the potential for using the device to investigate sugar distributions within a single fruit sample is demonstrated.
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