Back Face Deformation Research Articles

Analyzing the back-face deformation of curved UHMWPE composite laminate under high-speed impact

Ballistic protection extensively employs curved ultra-high-molecular-weight polyethylene (UHMWPE) laminates to conform to protective targets. However, ballistic tests have indicated that the curvature of laminates increases back-face deformation, diminishing ballistic performance, while the mechanism behind this curvature effect on back-face deformation remains unclear. In this paper, the back-face deformation of curved UHMWPE laminates, including apex displacement and the boundary of the deformation region, are systematically studied through numerical simulation and theoretical analysis. Firstly, a numerical model of curved UHMWPE laminates under the high-speed impact is established. The numerical results indicate that as the curvature increases, the deformation region becomes more concentrated, resulting in a larger apex displacement. Secondly, as the curvature increases from zero, the deformation mode of curved laminates changes from membrane stretching dominated to a combination of membrane stretching and bending. Finally, considering the change in the deformation mode, a theoretical analysis for the propagation of bending waves in an orthotropic curved plate is conducted to reveal the relationship between curvature and back-face deformation. The theoretical analysis shows that increasing curvature slows bending wave speed, reducing in-plane deformation region movement, thus increasing apex displacement. This study is expected to help design curved UHMWPE laminates with better ballistic performance.

Bio-inspired helicoidal hemp/basalt/polyurethane rubber bio-composites: Experimental, numerical and analytical ballistic impact study with residual velocity prediction using artificial neural network

Recent body armour trends emphasize mobility, flexibility, and cost reduction while maintaining ballistic effectiveness through the use of natural fiber composite. This study evaluates the ballistic impact performance of soft and hard armor using experimental, analytical, numerical, and machine learning methods. We developed a soft armor bio-composite using monolithic, hybrid, and helicoidal structured Hemp (H)/Basalt (B)/Polyurethane (PU) rubber and tested its V50 ballistic limit according to Millitary-Standred-662 F. For hard armour, a multi-layer armor system (MAS) consisting of Al2O3/SiC ceramic, intermediate soft armour bio-composites, and an Aluminum (Al)-5052 plate backing was tested with armour-piercing bullets as per National Institute of Justice (NIJ)-0101.06 standards (Level IV). Soft armor performance was evaluated using macro-homogeneous finite element (FE), the Ipson-Retch analytical, and an Artificial Neural Network (ANN) regression model. Results showed minimal discrepancies from experimental data, with differences of 13.33 %, 12.08 %, and 8.08 % in V50 ballistic limit. The mechanical and thermal behaviors of bio-composites were assessed using un-notched Charpy, FTIR, and TGA methods. Helicoidal laminates improved Charpy toughness by 9.44 %, 19.30 %, and 40.28 % compared to hybrid and monolithic ([H]15 and [H]10) laminates, and exhibited lower weight reduction at high degradation temperature of 395.76 ℃. Helicoidal laminates increased V50 ballistic performance by 155.80 %, 76.22 %, and 16.61 % compared to [H]10, [H]15, and hybrid laminates, respectively. Due to spiral load distribution reduces stress concentration and enhanced the damage resistance of the laminate. Stand-alone soft armor demonstrates crater formation and radial cracks (petaling) due to fiber wedging and the shearing effect of a bullet. In conclusion, MAS revels a maximum back face deformation (BFD) of 18.06 mm. Al2O3/Helicoidal/Al-plate MAS reduced weight and cost by 69.21 %, and 233.72 % compared to Kevlar™-based MAS, promoting sustainable, lightweight, economical designs. Due to its higher fracture toughness and lower density, SiC ceramic in MAS provides lower trauma and further reduced weight compared to Al2O3 ceramic.

Behind Armor Blunt Trauma: Liver Injuries Using a Live Animal Model.

While the 44-mm clay penetration criterion was developed in the 1970s for soft body armor applications, and the researchers acknowledged the need to conduct additional tests, the same behind the armor blunt trauma displacement limit is used for both soft and hard body armor evaluations and design considerations. Because the human thoraco-abdominal contents are heterogeneous, have different skeletal coverage, and have different functional requirements, the same level of penetration limit does not imply the same level of protection. It is important to determine the regional responses of different thoraco-abdominal organs to better describe human tolerance and improve the current behind armor blunt trauma standard. The purpose of this study was to report on the methods, procedures, and data collected from swine. Live swine tests were conducted after obtaining approvals from the local institution and the Army Care and Use Review Office of the U.S. Department of Defense. Trachea tubes and an intravenous line were introduced before administering anesthesia. Pressure transducers were inserted into the lungs and aorta. An indenter simulating the backface deformation profiles produced by body armor from military-relevant ballistics to human cadavers was used to deliver impact loading to the liver region. A triaxial accelerometer was included in the indenter design. The animals were monitored for 6 hours, necropsies were performed, and injuries were identified. Biomechanical data of the energy, velocity, deflection, viscous criterion, force, and impulse variables were obtained for each test. Peak accelerations, velocities, deflections, forces, impulse, and energies ranged from 897 to 5,808 g, 21 to 59 m/s, 1.96 to 8.87 cm, 2.3 to 13.1 kN, 1.1 to 7.1 Ns, and 58 to 387 J, respectively. The peak viscous criterion ranged from 0.8 to 5.8 m/s. All animals survived the 6-hour survival period. Three animals responded with liver lacerations while the remaining 4 did not have any injuries. The experimental design based on parallel tests with whole body human cadavers and cadaver swine was found to be successful in delivering controlled impacts to the liver region of live swine and reproducing liver injuries. Previously used biomechanical measures as potential candidates for injury criteria development were obtained. Using this proven model, tests with additional samples are needed to develop injury risk curves for liver impacts and obtain regional (liver) injury criteria.

Research on ballistic properties of UHMWPE hybrid laminates impregnated with shear thickening fluid

In this paper, a technology of impregnating ultra-high molecular weight polyethylene (UHMWPE) with shear thickening fluid (STF) was proposed to prepare composite laminates, and the ballistic properties of laminates with hybrid configurations were studied. Firstly, two kinds of STFs were prepared using silica particles of 20 nm and 500 nm. Then, STF-impregnated UHMWPE composite laminates were prepared using the hot-press lamination process. Finally, a ballistic experimental study of different combinations of laminates was carried out using a two-stage light gas gun. The results of the study show that the energy absorption rate of the hybridized laminate with the 20 nm + 50 nm configuration scheme is enhanced by more than 9.3 % compared to the laminate impregnated with the single STF. The laminate’s back face deformation depth (BFD depth) after impregnation with shear thickening fluid is only 66.8 % of that of pure UHMWPE laminate. The research work can provide new ideas and references for designing and developing new protective equipment.

Investigating the Impact of Blunt Force Trauma: A Probabilistic Study of Behind Armor Blunt Trauma Risk.

Evaluating Behind Armor Blunt Trauma (BABT) is a critical step in preventing non-penetrating injuries in military personnel, which can result from the transfer of kinetic energy from projectiles impacting body armor. While the current NIJ Standard-0101.06 standard focuses on preventing excessive armor backface deformation, this standard does not account for the variability in impact location, thorax organ and tissue material properties, and injury thresholds in order to assess potential injury. To address this gap, Finite Element (FE) human body models (HBMs) have been employed to investigate variability in BABT impact conditions by recreating specific cases from survivor databases and generating injury risk curves. However, these deterministic analyses predominantly use models representing the 50th percentile male and do not investigate the uncertainty and variability inherent within the system, thus limiting the generalizability of investigating injury risk over a diverse military population. The DoD-funded I-PREDICT Future Naval Capability (FNC) introduces a probabilistic HBM, which considers uncertainty and variability in tissue material and failure properties, anthropometry, and external loading conditions. This study utilizes the I-PREDICT HBM for BABT simulations for three thoracic impact locations-liver, heart, and lower abdomen. A probabilistic analysis of tissue-level strains resulting from a BABT event is used to determine the probability of achieving a Military Combat Incapacitation Scale (MCIS) for organ-level injuries and the New Injury Severity Score (NISS) is employed for whole-body injury risk evaluations. Organ-level MCIS metrics show that impact at the heart can cause severe injuries to the heart and spleen, whereas impact to the liver can cause rib fractures and major lacerations in the liver. Impact at the lower abdomen can cause lacerations in the spleen. Simulation results indicate that, under current protection standards, the whole-body risk of injury varies between 6 and 98% based on impact location, with the impact at the heart being the most severe, followed by impact at the liver and the lower abdomen. These results suggest that the current body armor protection standards might result in severe injuries in specific locations, but no injuries in others.

Analysis of Injury Metrics From Experimental Cardiac Injuries From Behind Armor Blunt Trauma Using Live Swine Tests: A Pilot Study.

Warfighters are issued hard body armor designed to defeat ballistic projectiles. The resulting backface deformation can injure different thoracoabdominal organs. Developed over decades ago, the behind armor blunt impact criterion of maximum 44 mm depth in clay continues to be used independent of armor type or impact location on the thoracoabdominal region covered by the armor. Because thoracoabdominal components have different energy absorption capabilities, their mode of failures and mechanical properties are different. These considerations underscore the lack of effectiveness of using the single standard to cover all thoracoabdominal components to represent the same level of injury risk. The objective of this pilot study is to conduct cardiac impact tests with a live animal model and analyze biomechanical injury candidate metrics for behind armor blunt trauma applications. Live swine tests were conducted after obtaining approvals from the U.S. DoD. Trachea tubes. An intravenous line were introduced into the swine before administering anesthesia. Pressure transducers were inserted into lungs and aorta. An indenter simulating backface deformation profiles produced by body armor from military-relevant ballistics to human cadavers delivered impact to the heart region. The approved test protocol included 6-hour monitoring and necropsies. Indenter accelerometer signals were processed to compute the velocity and deflection, and their peak magnitudes were obtained. The deflection-time signal was normalized with respect to chest depth along the impact axis. The peak magnitude of the viscous criterion, kinetic energy, force, momentum and stiffness were obtained. Out of the 8 specimens, 2 were sham controls. The mean total body mass and soft tissue thickness at the impact site were 81.1 ± 4.1 kg and 3.8 ± 1.1 cm. The peak velocities ranged from 30 to 59 m/s, normalized deflections ranged from 15 to 21%, and energies ranged from 105 to 407 J. The range in momentum and stiffness were 7.0 to 13.9 kg-m/s and 22.3 to 79.9 N/m. The maximum forces and impulse data ranged from 2.9 to 11.7 kN and 1.9 to 5.8 N-s. The peak viscous criterion ranged from 2.0 to 5.3 m/s. One animal did not sustain any injuries, 2 had cardiac injuries, and others had lung and skeletal injuries. The present study applied blunt impact loads to the live swine cardiac region and determined potential candidate injury metrics for characterization. The sample size of 6 swine produced injuries ranging from none to pure skeletal to pure organ trauma. The viscous criterion metric associated with the response of the animal demonstrated a differing pattern than other variables with increasing velocity. These findings demonstrate that our live animal experimental design can be effectively used with testing additional samples to develop behind armor blunt injury criteria for cardiac trauma in the form of risk curves. Injury criteria obtained for cardiac trauma can be used to enhance the effectiveness of the body armor, reduce morbidity and mortality, and improve warfighter readiness in combat operations.

Matched-pair hybrid test paradigm for behind armor blunt trauma using an experimental animal model

BackgroundThe current behind armor blunt trauma (BABT) injury criterion uses a single penetration limit of 44 mm in Roma Plastilina clay and is not specific to thoracoabdominal regions. However, different...

A comparative analysis of 3D woven honeycomb-based aircrew helmet liners against Nomex and Aluminum alternatives

This study investigates the energy dissipation efficiency of an aircrew helmet liner developed using 3D woven honeycomb structural composites compared to different commercially available honeycomb liner materials such as Nomex, and Aluminium. In contrast to liners with discrete density differences, the use of a honeycomb-based liner reduces the concern about delamination, back face deformation and fracture propagation. The research involves comparing several parameters related to crashworthiness, such as specific energy absorption (SEA), crush force efficiency (CFE), and margin of safety, which are crucial for head protection and ensuring helmet injury tolerance. These parameters play a vital role in assessing the ability of different configurations of the honeycomb liner during impacts. Flatwise compression and dynamic impact tests were conducted to evaluate the helmet liner’s performance while maintaining consistency in the helmet shell component. Finite element analysis (FEA) and 3D x-ray Tomography techniques were utilized to analyse the back face deformation (BFD) at high-velocity impact and the internal damage resulting from impacts on the helmet liners, respectively. The results revealed that the 3D woven honeycomb liner configuration performs optimally in terms of energy absorption by demonstrating sufficient and balanced competency across these three critical factors. Additionally, the simulation result revealed that the 3D woven honeycomb liner exhibits wave propagation. This phenomenon enhances its energy absorption capacity and reduces back-face deformation attributed to its crushing behaviour. This research offers valuable insights for improving the performance of aircrew helmet liners, with a particular focus on utilizing 3D woven honeycomb liners featuring 3D woven solid structure to maintain exceptional structural integrity.

Injury Risk Functions for the Midsized Male Wrist and Elbow as a Result of Behind Shield Blunt Trauma.

Ballistic shields protect users from a variety of threats, including projectiles. Shield back-face deformation (BFD) is the result of the shield deflecting or absorbing a projectile and deforming toward the user. Back-face deformation can result in localized blunt loading to the upper extremity, where the shield is supported by the user. Two vulnerable locations along the upper extremity were investigated-the wrist and elbow-on eight postmortem human subjects (PMHS) using a pneumatic impacting apparatus for investigating the fracture threshold as a result of behind shield blunt trauma (BSBT). Impacting parameters were established by subjecting an augmented WorldSID anthropomorphic test device (ATD) positioned behind a ballistic shield to ballistic impacts. These data were used to form the impact parameters applied to PMHS, where the wrist most frequently fractured at the distal radius and the elbow most frequently fractured at the radial head. The fracture threshold for the wrist was 5663±1386 N (mean±standard deviation), higher than the elbow at 4765±894 N (though not significantly, p = 0.15). The failure impact velocity for wrist impacts was 17.7±2.1 m/s, while for the elbow, the failure impact velocity was 19.5±0.9 m/s. An approximate 10% risk of fracture threshold was identified on the modified WorldSID ATD (no flesh analogue included) to inform future protective standards.

Numerical and experimental investigations into the ballistic mechanism of 3D through-the-thickness angle interlock woven fabric

High-performance 3D fabrics have great potential for ballistic protection. This study investigated the ballistic behavior of 3D through-the-thickness angle-interlock woven fabrics (3DTAWF) under the impact of Full Metal Jacket (FMJ) projectiles. A finite element analysis (FEA) of the interaction process of para-aramid Twaron 3DTAWF against a 9 mm bullet was performed in LS-DYNA by considering actual geometries and deformability of the interacting parts. A full-size mesoscale fabric structure model was constructed to capture the ballistic behavior of 3DTAWF accurately. The strain rate effect material model was used to improve computational accuracy. The impact performance was evaluated by analyzing the energy loss of the projectile, back face deformation, and residual velocity for penetrating impact tests. The results revealed the impact damage evolution, energy absorption mechanism, and stress wave distribution in the 3DTAWF. The main goal of this study was to develop a full-size mesoscale fabric model suitable for the simulation of the ballistic interaction of 3DTAWF of actual dimensions using moderate computer resources and satisfactory adequacy. The model is instructive for the 3D fabric design and development for ballistic protection.

A design model of multi-layer modified aramid fabrics against fragment simulating projectiles and full metal jacketed bullets

Soft body armor is required to meet threats of both bullets and explosion fragments in battlefield. However, designing body armor that can protect against these two types of projectiles considering both critical velocity and back face deformation (BFD) is often based on experience and extensive ballistic experiments. This paper proposes a quick design model for determining the layers of aramid fabrics modified by polyethylene (PE) to protect against fragment simulating projectiles (FSP) and full metal jacketed bullets (FMJ). Firstly, ballistic experiments are conducted discovering the optimal concentration of PE modification against the sphere and FSP is 10 %. Secondly, finite element model is adapted to explore the protection capabilities of modified aramid fabrics against FSP and FMJ and a linear relationship between the BFD and the critical velocity has been observed. Thirdly, an analytical model is established to uncover the reason of this relationship. Finally, a design model is proposed to configure the improved outer tactical vest (IOTV) generation III based on the derived formulae of critical velocity and BFD for different layers of modified aramid fabrics against FSP and FMJ. The model indicates that the objectives of intercepting FSP or FMJ and reducing blunt trauma are usually not simultaneously attainable. 38 layers of modified aramid fabrics are sufficient to meet the protection requirements for both FSP and FMJ, regardless of critical velocity and BFD. Besides, 498 m/s is the threshold of FMJ impact velocity to determine the priority of intercepting bullets or reducing blunt trauma. The design model can serve for the development of lightweight and effective body armor.

Influence of clamping methods on the ballistic performance of 3D shallow straight-joint woven fabrics

The interlaminar strength and designability of three-dimensional shallow straight-joint woven fabrics make them a promising material for personal protective armor. This study investigated the influence of clamping methods on the ballistic mechanism of three-dimensional shallow straight-joint woven fabrics. The study used a mesoscopic yarn-level full-size model developed based on the finite element method to analyze the energy absorption patterns, back face deformation, and damage morphology of the three-dimensional shallow straight-joint woven fabrics under different clamping methods. The results show that the clamping method has a significant influence on the ballistic performance of the fabric. With the weft-sides clamped, its ballistic limit velocity and failure morphology are similar to four-sides clamping, with more negligible energy absorption and failure area. Warp-sides clamped is second, while the corner held undergoes the maximum out-of-plane displacement and energy absorption, exhibiting an utterly different failure mechanism. This study shows that the clamping method of a fabric affects its ballistic performance through interaction with the fabric’s internal structure.

Dynamic measurement of ballistic impact using an optical fibre sensor

An optical fibre-based sensor is developed for measuring the dynamics of the back face deformation of soft body armor. The measurement system consists of embedding an optical fibre into a thin silicone mat to increase survivability. The silicone sensor mat is placed between the soft body armor and the backing material. The optical fibre experiences times of sticking and slipping. The portions of the impact with the optical fibre stuck are reconstructed into slipping-equivalent strain using exponential extrapolation from adjacent slipping portions. The strain on the optical fibre is related to the projectile acceleration when the optical fibre is slipping. The strain is measured with the optical fibre sensor using a fibre Bragg grating. The system is characterized using a gas gun in combination with high-speed imaging. The system is experimentally demonstrated at the Army Test Center in Aberdeen, MD. Of the 23 shots 17 had an error less than 10%.

Impact Location Dependence of Behind Armor Blunt Trauma Injury Assessed Using a Human Body Finite Element Model.

Behind armor blunt trauma (BABT), resulting from dynamic deformation of protective ballistic armor into the thorax, is currently assessed assuming a constant threshold of maximum backface deformation (BFDs) (44 mm). Although assessed for multiple impacts on the same armor, testing is focused on armor performance (shot-to-edge and shot-to-shot) without consideration of the underlying location on the thorax. Previous studies identified the importance of impacts on organs of animal surrogates wearing soft armor. However, the effect of impact location was not quantified outside the threshold of 44 mm. In the present study, a validated biofidelic advanced human thorax model (50th percentile male) was utilized to assess the BABT outcome from varying impact location. The thorax model was dynamically loaded using a method developed for recreating BABT impacts, and BABT events within the range of real-world impact severities and locations were simulated. It was found that thorax injury depended on impact location for the same BFDs. Generally, impacts over high compliance locations (anterolateral rib cage) yielded increased thoracic compression and loading on the lungs leading to pulmonary lung contusion (PLC). Impacts at low compliance locations (top of sternum) yielded hard tissue fractures. Injuries to the sternum, ribs, and lungs were predicted at BFDs lower than 44 mm for low compliance locations. Location-based injury risk curves demonstrated greater accuracy in injury prediction. This study quantifies the importance of impact location on BABT injury severity and demonstrates the need for consideration of location in future armor design and assessment.

Development of a new progressive damage model for woven fabric composites

There is no native support for the modeling of woven fabric composites within Abaqus. A new approach has been implemented within Abaqus, which is shown to be robust and capable of modeling woven composites across a range of loading conditions. This approach predicted the bending modulus and displacement at failure of woven carbon-fiber composites under three-point bending within the standard deviation of experimental results. Under high-velocity impact loading, the critical perforation velocity of woven aramid panels was predicted to within 3% of the experimental results, while the back face deformation to within the experimental error.

Injury Risk for the Hand and Forearm Under Loading Representative of Behind Shield Blunt Trauma.

Ballistic shields protect users from a variety of threats, including projectiles. Shield back-face deformation (BFD) is the result of the shield absorbing energy from a projectile and deforming towards the user. Back-face deformation can result in localized blunt loading to the upper extremity, where the shield is supported bythe user and may cause injury through behind armour blunt trauma (BABT) mechanisms. Post-mortem human subject (PMHS) responses are critical to identify the injury risk in these high-rate scenarios and are used to quantify the injury tolerance. Two vulnerable locations along the upper extremity were investigated-the hand and forearm-using eight PMHS to identify the fracture threshold resulting from shield BABT loading conditions. Impacts delivered to the hand at 16.4 ± 0.8m/s resulted in failure loads of 3818 ± 897N, whilst the forearm impacts delivered at a similar velocity of 16.9 ± 1.9m/s had lower failure loads at 3011 ± 656N. The corresponding 10% risk of hand and forearm fractures (as measured on a modified WorldSID Anthropomorphic Test Device) were identified as 11.0kN and 8.1kN, respectively, which should be used when evaluating future designs of composite ballistic shields. This study is the first known investigation of the upper extremity to this high loading rate scenario and provides the foundation for future biomechanical research in the area of behind shield blunt trauma.

An experimental study of the penetration resistance of UHMWPE laminates with limited thickness

Ultra-high molecular weight polyethylene (UHMWPE) laminates represent the most weight-efficient industrial fiber-reinforced resin-based composite material for ballistic protection. To comprehensively understand the anti-penetration mechanism and quantify the anti-penetration performance of UHMWPE laminates, theoretical, experimental, and equation-fitting methods are employed to study and test the ballistic response characteristics of UHMWPE laminates. The results reveal that UHMWPE fibers possess a theoretically determined longitudinal wave velocity that exceeds 10 km/s and exhibit an extremely strong stress diffusion capacity. The anti-penetration mechanism and performance of UHMWPE laminates are significantly influenced by the laminate thicknesses, projectile velocities, and temperatures. As the laminate thickness increases, the ballistic limits of UHMWPE laminates increase almost linearly. Large area delamination and back face deformation play a crucial role in the energy dissipation of UHMWPE laminates. With the increase of projectile velocities, there exists an energy limit representing the maximum energy absorption capacity of the UHMWPE laminates that is worthy of reasonable utilization in spacing ballistic-proof armors. Additionally, the ballistic performance of UHMWPE laminates generally decreases with increasing temperatures, and this trend becomes more pronounced after 80 ℃. Based on data-driven analysis, this paper proposes an equation for calculating the ballistic limit of UHMWPE laminates that takes into account the temperatures and projectile shapes, with a prediction error basically within 5 %. The research results can offer valuable guidance for the ballistic-proof design of UHMWPE laminates.

Mechanical analysis of helmeted headforms under ballistic impact with implications in performance evaluation of ballistic helmets

Behind helmet blunt trauma is a significant health concern in modern warfare. The ballistic response of the human head under ballistic impact is highly sought. Towards this end, we conducted ballistic experiments on three different headforms. The following headforms were considered: a) National Institute of Justice based rigid headform, b) Hybrid-III based flexible headform, and c) head model based headform. Headforms b, c were assembled with the Hybrid-III neck. An advanced combat helmet was fitted to the headforms. Helmet-head assembly was subjected to a 9 mm × 19 mm full metal jacket projectile having velocities of 430 ± 15 m/s. The response of the head surrogate in the front, back, side, and crown orientations was studied. Back face deformation (BFD), head kinematics, and intracranial pressures in headforms were measured. In addition, equivalent stress and maximum principal strain in the brain were obtained using concurrent finite element simulations. Results suggest that both local (i.e., due to the localized crushing of the helmet) and global (i.e., due to the bulk motion of the helmet-head parenchyma) responses were dominant under investigated ballistic impacts. Further, the type of the headform affected the biomechanical response. As compared to the rigid headform, a statistically significant increase in head kinematics was observed with the flexible headforms; changes in BFD were statistically insignificant. The orientation dependent responses have been observed. Overall, these results provide novel insights regarding the ballistic response of the headforms with the combat helmet and underscore critical considerations during the ballistic evaluation of helmets.

The use of finite element models for backface deformation and body armour design: a systematic review

While injuries sustained from body armour backface deformation (BFD) have not been well-documented in military injury trauma registries, data from US law enforcement officers, animal tests and currently available data pertaining to military combatants has shown that BFD can not only cause minor injuries, but also result in serious trauma. However, the nature and severity of injuries sustained depends on a multitude of factors including the projectile type, the impact location and velocity, and the specific type of body armour worn. The difficulties involved in current measurement techniques for ballistic testing has led researchers to seek alternative techniques to evaluate the level of protection from body armour, such as the finite element (FE) method. In the current study, a systematic review of the open literature was undertaken using the Preferred Reporting Items for Systematic Reviews and Meta-Analyses methodology. The aim was to summarise the literature pertaining to the development and application of FE models to investigate body armour BFD and behind armour blunt trauma (BABT), and included FE models representing the projectile, clay-based mediums, ballistic gelatine and the human torso. Using the keywords ‘behind armour*’, ‘ballistic blunt trauma’, ‘BABT’, ‘backface signature’, ‘backface deformation’, ‘BFS’, ‘BFD’, ‘wound ballistic’, ‘ballistic impact testing’, ‘body armour’, ‘bullet proof vest’, ‘ballistic vest’, ‘Finite Element*’ and ‘FE’, an electronic database search of EBSCOhost, Google Scholar, ProQuest, Scopus, Standards, Web of Science and PubMed was conducted, and included peer-reviewed journal articles, review papers, research reports, conference papers, and MSc or PhD theses. While this research demonstrates the potential of FE analysis for recreating realistic blunt impact scenarios and enhancing the current understanding of BABT mechanisms, a common limitation in most studies is the lack of validation. Thus, in order to address this issue, it is proposed that injury predictions from FE models be correlated with trauma data from soldiers who have sustained BABT. Consequently, pressure and energy distributions within the organs can be used to interpret the effects of non-penetrating ballistic impacts on the human torso. Bridging the gap between simulation and real-world data is essential in order to validate FE models and enhance their utility in optimising body armour design and employing injury mitigation strategies.

Experimental investigations into the dynamic response of sandwich panels with multi-layered corrugated cores subjected to underwater impulsive load

Sandwich panels with multi-layered core have attractive performance due to the excellent designability and tailorable mechanical properties. In present study, the dynamic responses of the sandwich panels with multi-layered corrugated core were investigated experimentally under underwater impulsive loads. In order to exploit the potential for performance improvement, some attempts have been made by designing core configuration from several aspects including stack orientation, layer number, core gradation and core topology. Experimental results indicate that the core in the cross-stacked would deteriorate back face deflection. The core with three layers performed best in constraint back face deflection because of the well balance between energy absorption and residual flexural stiffness. The core gradation in wall thickness would reduce back face deflection, while the one in corrugation angle would increase back face deflection. The core topology designed into reentrant trapezoidal corrugation behaved effectively in inhabiting back face deformation due to the periodic progressive collapse mechanism of core webs.