Abstract Localized pitting in planetary gears is a critical fault in the automatic transmission (AT) systems of heavy-duty vehicles, and identifying this fault is an important aspect of vehicle maintenance. The single sensor often fails to capture comprehensive fault information from the housing of the AT. To fully capture fault characteristics from multi-sensor data and improve the accuracy of intelligent fault diagnosis, this paper proposes a pitting fault diagnosis method based on the fusion of multiple advantageous sub-band signals. Initially, the proposed method employs variational mode decomposition based on K-optimization to demodulate the raw fault signals acquired by various sensors. Subsequently, the advantageous sub-band signals, which contain the pitting fault information, are selected by integrating two indices: Variance Accounted For (VAF) and Spectral Entropy (H(F)). These selected sub-band signals are then fused using a data fusion method based on the dissimilarity measure. Finally, a 1D-AlexNet model is constructed to diagnose the fused signals. The validity and superiority of this method are confirmed through a pitting fault injection experiment in a AT test rig. This paper also compares other diagnosis methods to further demonstrate the superiority of the proposed method.
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