Particle Size Distribution (PSD) exerts a substantial influence on the mechanical properties of geological materials such as rocks and soils, which can be viewed at a microscale as an assembly of discrete particles. An exploration into the effects of particle gradation on the properties of these materials provides valuable insights into their nature. In the study, the Discrete Element Method (DEM) was used to conduct numerical shear tests on eight distinct groups of slip zone soil, each characterized by a different particle gradation. The aim was to examine the meso-mechanical properties and shear evolution laws of slip zone soil numerical samples with both optimal and sub-optimal PSDs. Findings underscore the pivotal role that PSD plays in various aspects, including dilatancy, the evolution of the displacement field, the network of contact force chains, the principal stress, and the distribution of normal and tangential contact forces within the slip zone soil. It was observed that the network of contact force chains in the numerical samples with an optimal PSD was more complex than in those samples with a sub-optimal PSD. Additionally, the distribution of principal stresses before and after shear was more uniformly balanced. This particle size-based study offers significant reference value for future investigations into the impact of PSD on the macroscopic and meso-mechanical properties of slip zone soil. By augmenting this knowledge, a more comprehensive understanding of the fundamental behavior of these materials can be attained, leading to improved prediction and management of geological risks.