Artificial Superhydrophobic Surfaces Research Articles

Preparation of Robust Superhydrophobic Coatings Using Hydrophobic and Tough Micro/Nano Particles

Superhydrophobic nanocomposite coatings, prepared using adhesive and fillers, offer advantages including ease of fabrication and suitability for large-scale applications, but compared with other types of artificial superhydrophobic surfaces, poor durability still limits these surfaces from practical applications. The utilization of micro/nanoscale particles with both intrinsic hydrophobicity and robust mechanical properties to prepare coatings should significantly contribute to enhanced durability. Herein, rough and hydrophobic particles with micro/nano hierarchical structures were prepared at first, and robust superhydrophobic surfaces were fabricated using the prepared particles and additional nanoparticles. The initially prepared particles formed a rough framework of the coating, while additional nanoparticles provided inevitable nanoscale structures. A series of mechanical tests were carried out to validate the durability, and the surface with 20 wt.% NPs exhibited the best performance, withstanding 30 tape peeling tests, a 2.47 m sandpaper rubbing test (at a pressure of 5 kPa), the impact of 200 g of grit dropped from a height of 20 cm, and a 2 h acidic immersion. These appealing materials may attract attention for self-cleaning, high-speed water impact resistance, anti-icing, and anti-fouling applications in the coatings industry.

Coating-Free Superhydrophobic Hard Surfaces by Electric Discharge Machining with a Magnetic-Assisted Self-Assembly Sheet Electrode.

Artificial superhydrophobic surfaces hold significant potential in various domains, encompassing self-cleaning, droplet manipulation, microfluidics, and thermal management. Consequently, there is a burgeoning demand for cost-effective, mass-producible, and easily fabricated superhydrophobic surfaces for commercial and industrial applications. This research introduces an efficient, uncomplicated method for constructing hierarchical structures on hard substrates such as binderless tungsten carbide (WC) and glass substrates. The WC substrates were processed by using electrical discharge machining (EDM) with a magnetic-assisted self-assembly sheet electrode. The resultant surfaces comprised micropillars/microgrooves and diminutive craters formed by discharge and ablation, respectively. These surfaces exhibited superior hydrophobic properties, which can be attributed to the modified surface energy and surface texture construction. Our study indicates that a superhydrophobic surface can be achieved on a textured binderless WC. The maximum contact angle and minimum roll-off angle of the hierarchical structure induced by EDM with a magnetic-assisted self-assembly sheet electrode are about 158 and 5°, respectively. The advancing and receding angles are about 161° ± 2 and 157° ± 3, respectively, when the base is tilted at 3°. Furthermore, we have successfully replicated this superhydrophobic structured surface on glass substrates utilizing glass molding technology. This innovative approach to creating superhydrophobic surfaces on hard materials paves the way for the mass production of functional structures on other materials, such as metallic glass, titanium alloy, and mold steel. Most crucially, the proposed fabrication technique offers a straightforward, cost-effective route for creating functional surfaces, rendering it attractive for large-scale industrial production due to its considerable application prospects.

Fabrication and Energy Collection of Superhydrophobic Ultra‐Stretchable Film

AbstractSuperhydrophobic surfaces have broad application prospects in various fields due to their special surface wettability. However, most artificial superhydrophobic surfaces are fabricated on rigid substrates or flexible substrates with low deformability, and their performance is difficult to guarantee when a large deformation occurs, hindering further application. Here, a superhydrophobic ultra‐stretchable (SU) film is fabricated by simple template replication and low surface energy modification method using the mixture of vulcanized natural latex (VNR) and silicone emulsion as raw material. The prepared SU film exhibits excellent elasticity and wettability stability and can maintain good superhydrophobicity even after 500% tensile strain. Moreover, droplets dropped on the SU film are bounced in time without any residue, avoiding the accumulation of droplets on the film. Finally, a magnetoelectric generator composed of a SU film and an electromagnetic system are developed to realize the efficient utilization and conversion of droplet energy via droplet impacting and bouncing behavior.

Validating the Transition Criteria from the Cassie-Baxter to the Wenzel State for Periodically Pillared Surfaces with Lattice Boltzmann Simulations.

Microfabrication techniques allow the development and production of artificial superhydrophobic surfaces that possess a precisely controlled roughness at the micrometer level, typically achieved through the arrangement of micropillar structures in periodic patterns. In this work, we analyze the stability and energy barrier of droplets in the Cassie-Baxter (CB) state on such periodic patterns. In addition, we further develop a transition criterion using the CB equation and derive an improved version which allows predicting for which pillar geometries, equilibrium contact angles, and droplet volumes the CB state switches from a metastable to an unstable state. This enables a comparison with existing experiments and three-dimensional multiphase Lattice Boltzmann simulations for different pillar distances, two contact angles, and two droplet volumes, where a good agreement has been found.

Fabrication of a sustainable superhydrophobic surface of Ag-NPs@SA on copper alloy for corrosion resistance, photocatalysis, and simulated distribution of Ag atoms.

Artificial superhydrophobic surfaces that do not absorb water, like the lotus leaf, show tremendous promise in numerous applications. However, superhydrophobic surfaces are rarely used because of their low stability and endurance. A stable organic superhydrophobic surface (SHS) composed of novel morphology Ag-nanoparticles (NPs) has been fabricated on a copper alloy via etching, immersion, spraying, and annealing treatment, along with a static water contact angle (WCA) of 158 ± 1° and sliding angle (SA) less than 2°. The surface texture, composition, and morphology of the substrate surfaces were explored by using X-ray diffraction, X-ray photoelectron spectroscopy, scanning electron microscopy, energy dispersive spectroscopy, and DFT-based Ag atom distribution. The anti-corrosion study of non-coated and Ag-NP-coated copper alloy was undertaken using electrochemical impedance spectroscopy. Ag-NPs +SA@SHS enhanced the corrosion resistance as compared with bare Cu alloy. The water droplet rolled down the coated Cu alloy, removed the chalk powder from the surface, and indicated an excellent self-cleaning function. Photodegradation of Congo red (CR) and methylene blue (MB) dye samples was assessed by measuring the absorbance through UV-Visible spectrophotometry, where the Ag-NPs coated on the copper alloy were used as a catalyst. The performance of the SHS@Ag-NPs in the aqueous solution was 99.31% and 98.12% for industrial pollutants (CR and MB), with degradation rates of 5.81 × 10-2 s-1 and 5.89 × 10-2 s-1, respectively. These findings demonstrated a simple, rapid, and low-energy fabrication technique for SHS@Ag-NPs. This research reveals a valuable approach for the fabrication of SHS@Ag-NPs on various substrates to extend the superhydrophobic surfaces with ultra-fast self-healing properties, for outdoor applications such as anti-corrosion, for an innovative approach for the remediation of polluted water treatment, and for industrial applications.

A rapid one-step electrodeposition method for fabrication of the superhydrophobic nickel/cobalt alloy surfaces with excellent robustness and durability features

The artificial superhydrophobic surfaces were successfully assembled on various substrates by adjusting surface roughness and reducing surface energy. In this work, a series of superhydrophobic Ni/Co alloy (SNCA) surfaces with hierarchical micro/nano rough structures were prepared on brass substrates by a facile one-step electrodeposition method. Based on these surfaces, the influences of manufacturing parameters and their structure on the wettability of SNCA were well discussed. The results confirmed that SNCAt under the synergy of multi-optimal parameters (m, i, t) displays a more ordered cone-flower structure, showing excellent superhydrophobicity (WCA = 167.9°, WSA = 3.2°), and the massive pollutants spread on its surface can be easily taken away by the rolling water droplets within 40 s. It is reassuring to know that SNCAt surface still retains good superhydrophobicity after undergoing blade scraping, tape stripping, sandpaper cyclic wear, heat treatment and chemical corrosion, which shows long-term durability. The corrosion protection capability of the as-fabricated SNCA was also evaluated by electrochemical corrosion techniques. The results show that SNCA has outstanding corrosion inhibition performance in simulated seawater solution, and especially the protection efficiency of SNCAt can reach above 98 %. In conclusion, the existence of superhydrophobic surface can be regarded as a barrier, and the perfect interface of gas-liquid can effectively inhibit the permeation of corrosive ions. Therefore, the superhydrophobic surface with robustness and durability will be a promising alternative technique for corrosion protection.

Superhydrophobic, mechanically durable, highly transparent surface covered with CuO/PDMS composite nano-tips using one-step wet oxidation process of Cu/PDMS multilayer

In this study, a mechanically durable, transparent, and superhydrophobic CuO/polydimethylsiloxane (PDMS) composite nano-tips surface was fabricated by a wet oxidation process of a Cu/PDMS multilayer structure. A growth mechanism for the CuO/PDMS composite nano-tips was proposed accounting for the superhydrophobic characteristics of the CuO/PDMS nanostructured surface: During wet oxidation, as CuO nanowires form and grow, the PDMS surface in contact with Cu is dragged up along the CuO nano-tips surface, eventually becoming a CuO/PDMS nanocomposite superhydrophobic surface. The fabricated CuO/PDMS nano-tips surface showed superhydrophobicity with a water contact angle of 158°, and optical transmittance of up to 93.8 % in the 400–700 nm wavelength range. Additionally, the mechanical durability of the fabricated surfaces was also investigated. Repeated touching force (∼1.0 kgf), stretching (∼100 %), and bending (∼100°) 1000-cycle test results confirm the mechanical durability of the CuO/PDMS nanostructured surface. As a mechanically durable, transparent, and superhydrophobic film, the CuO/PDMS nanostructured surface was used as protective film for a touch screen. This study offers novel insights into the durability of artificial superhydrophobic surfaces and the synthesis methods of metal oxide-polymer nanocomposites.

Natural and biomimetic superhydrophobic surface: Review of the manufacturing techniques

Nature has produced many materials, things, and processes at all scales, from the large to the tiny. The newly growing area of biomimicry enables the development of materials, tools, and techniques with desired features by mimicking biology or nature. Consequently, the traits of animals, plants, and insects in nature have drawn much attention. Because of its surface roughness and epicuticular waxes, the lotus leaf, for instance, has a superhydrophobic surface. These surfaces feature a water-repellent effect and high and low-contact angle hysteresis. This essay briefly introduces the theoretical wetting process before describing some of the traits of several naturally occurring species. Next, a thorough analysis of artificial superhydrophobic surfaces made in the last five years utilizing the most popular fabrication methods is provided.

Bioinspired nanoflakes with antifouling and mechano-bactericidal capacity

Pathogenic bacteria contamination ubiquitously occurs on high-contact surfaces in hospitals and has long been a threat to public health, inducing severe nosocomial infections that cause multiple organ dysfunction and increased hospital mortality. Recently, nanostructured surfaces with mechano-bactericidal properties have shown potential for modifying material surfaces to fight against the spread of pathogenic microorganisms without the risk of triggering antibacterial resistance. Nevertheless, these surfaces are readily contaminated by bacterial attachment or inanimate pollutants like solid dust or common fluids, which has greatly weakened their antibacterial capabilities. In this work, we discovered that the nonwetting Amorpha fruticosa leaf surfaces are equipped with mechano-bactericidal capacity by means of their randomly-arranged nanoflakes. Inspired by this discovery, we reported an artificial superhydrophobic surface with similar nanofeatures and superior antibacterial abilities. Compared to conventional bactericidal surfaces, this bioinspired antibacterial surface was synergistically accompanied by antifouling performances, which significantly prevent either initial bacterial attachment or inanimate pollutants like dust covering and fluid contaminants. Overall, the bioinspired antifouling nanoflakes surface holds promise as the design of next-generation high-touch surface modification that effectively reduces the transmission of nosocomial infections.

A highly robust, non‐fluorinated, and economical PDMS‐based superhydrophobic flexible surface with repairable and flame‐retardant properties

AbstractNature‐inspired artificial superhydrophobic surfaces have attracted tremendous attention due to their potential applications in various fields. However, the use of toxic chemicals and expensive nanoparticles with limited durability has restricted the practical applications of these surfaces. Here, we proposed a novel and non‐fluorinated technique to fabricate robust and flexible polydimethylsiloxane (PDMS)‐based superhydrophobic surface. Fabrication involved two simple steps: preparation of superhydrophobic nanoparticles by burning PDMS, and fabrication of flexible superhydrophobic PDMS surface (SPS) by dispersing particles in a solvent containing PDMS solution and curing agent. Effect of PDMS particle content on morphology and wettability was examined and 10 wt.% PDMS nanoparticles demonstrated superior superhydrophobicity with a water contact angle of 156° and sliding angle of ~6°. The SPS displayed excellent mechanical robustness in a sandpaper abrasion test and showed no apparent wettability deterioration even when stretched by up to 50%. Additionally, surface maintained outstanding superhydrophobicity even after 300 cycles of mechanical deformation. Impressively, damaged surface can restore its superhydrophobicity after removing the damaged layer using sandpaper abrasion and displayed exceptional chemical, thermal, flame‐retardant, and long‐lasting superhydrophobic properties. The work provides an innovative, low‐cost, and environment‐friendly strategy for designing robust and flexible superhydrophobic surfaces that can be used in real‐life applications.

Optimizing the Superhydrophobicity of the Composite PDMS/PUA Film Produced by a R2R System

Maintaining the surface of solar cell panels free from contaminants to ensure their efficiency is a time-consuming and tedious task. Therefore, several methods of fabricating artificial transparent superhydrophobic surfaces have been reported to overcome that problem. However, most of the proposed fabrication methods are unscalable due to their complexity. Herein, a facile and cost-effective roll-to-roll system to fabricate a highly flexible and optically transparent polydimethylsiloxane/polyurethane acrylate superhydrophobic (FTPPS) film was proposed. The superhydrophobicity of the film was achieved by the combination of the surface roughness─the ultraviolet curable polyurethane acrylate (PUA) microstructures and the low surface energy material coating─the thin polydimethylsiloxane layer coated on PUA structures using capillary force. The superhydrophobicity of the FTPPS film was carefully optimized using various designs of PUA micro-post and the material properties of the film were examined systematically by different characterization techniques. The highest measured static water contact angle (WCA) of the FTPPS film is 153.3° ± 1.8 and its lowest water sliding angle is ∼9.5° ± 0.2. Moreover, the film still exhibited high WCAs of more than 142° even after being impacted multiple times by an adhesive probe or sand grains. This result demonstrates the high mechanical durability and flexibility of the as-fabricated superhydrophobic film. Finally, the potential application of the film as a protective cover for solar cells was also illustrated through the consistent photovoltaic conversion efficiency of the solar cell module covered by the film compared to that of the uncovered solar panel.

Facile fabrication of robust superhydrophobic coating for enhanced corrosion protection on AZ91 magnesium alloy by electroless Ni-B/GO plating

Artificial superhydrophobic surfaces have drawn extensive research interest due to their great applicational potential. However, the specialized materials and equipment, multistep preparation processes, and vulnerable rough structures severely restrict their industrial development. In this research, a robust superhydrophobic Ni-B/GO composite coating was fabricated successfully on AZ91 magnesium alloy based on electroless plating (EP), followed by chemical modification with stearic acid ethanol solution. With a water contact angle of 162.8° and a sliding angle of 1.3°, the superhydrophobic coating displayed strong physical/chemical stability and outstanding self-cleaning. Moreover, the superhydrophobic coating revealed excellent corrosion resistance with higher Ecorr (−0.411 V) and lower icorr (2.14 × 10−6 A·cm−2) in 3.5 wt% NaCl solution. Also, the Rct value was 2.75 × 105 Ω·cm2 and increased three orders of magnitude compared with the AZ91 Mg. Therefore, this study offers an innovative perspective for fabricating the micro/nano rough structures on magnesium alloy, and the fabrication of superhydrophobic coatings by electroless nickel plating as a low-cost and eco-friendly method will have good industrial application prospects.

Fabrication of Transferable and Micro/Nanostructured Superhydrophobic Surfaces Using Demolding and iCVD Processes

Superhydrophobic surfaces possess enormous potential in various applications on account of their versatile functionalities. However, artificial superhydrophobic surfaces with ultralow solid/liquid adhesion often require complicated structure fabrication and surface fluorination processes. Here, we designed a superhydrophobic surface possessed of micro/nanoscale structures by employing facile and low-cost demolding and initiated chemical vapor deposition (iCVD) processes. The achieved micro/nanostructured superhydrophobic surface has a maximum static contact angle of ∼170°, a roll-off angle and contact angle hysteresis below 1°, ultralow solid/liquid adhesion for water droplets, and maintains excellent superhydrophobicity after exposure to strongly corrosive species, like strong acid/base and salt solutions, for 60 h. This reasonability-designed method of creating the superhydrophobic surface could provide valuable guidelines for the manufacture of transferable superhydrophobic surfaces and facilitate potential applications extending from optoelectronic devices to self-cleaning materials, such as solar cells, windows, and electronic displays.

Recent advances in chemical durability and mechanical stability of superhydrophobic materials: Multi-strategy design and strengthening

• Recent advances of robust superhydrophobic materials is reviewed. • Multi-strategy design and strengthening of superhydrophobic materials is discussed. • Multifunctionality of robust superhydrophobic materials is shown. • Challenges and future solutions for robust superhydrophobic materials are proposed. Inspired by the lotus leaf effect, non-wetting artificial superhydrophobic surfaces demonstrate an enormous potential in numerous fields. However, limited by poor stability and durability, superhydrophobic surfaces are rarely available for practical applications. In this review, based on the wettability mechanisms and failure modes of superhydrophobic surfaces, it is proposed that the construction of highly stable superhydrophobic materials can be approached from four aspects, including structural design, chemical bonding, interfacial-strengthening of hydrophobic materials and substrates, and self-healing. We introduced in detail the design ideas, strengthening approaches, and characterization tools of highly stable superhydrophobic materials from the perspective of multi-strategy design and strengthening, and provided corresponding insights. Eventually, the development, current status, and prospects of highly stable and multifunctional superhydrophobic materials were also presented in detail. Recent advances and development prospects of durable superhydrophobic materials were summarized and discussed in this review, providing certain insights and design guidelines for the fabrication of stable superhydrophobic materials.

Investigation on fabrication of durable superhydrophobic surface based on multi-adhesive strategy

Poor mechanical stability, expensive cost, and complex preparation process still limit the practical application of artificial superhydrophobic surfaces. Improving the chemical durability and mechanical stability of superhydrophobic surfaces is an important research direction to promote its commercial application. Herein, we developed a cost-effective and simple method to produce a durable superhydrophobic surface based on a multi-adhesive strategy. Fluorocarbon resin and hydrophobic silica nanoparticles bring excellent hydrophobicity and low adhesion to the coating. And the introduction of bottom resin and phenolic amine adhesive can not only increase the adhesion between superhydrophobic coating and substrates but also increase the mechanical stability of the coating. Even after severe mechanical damage such as abrasion, rubbing, and scraping, the prepared surface can still maintain excellent superhydrophobicity. At the same time, stable resin and inorganic filler bring more than 99 % anticorrosion efficiency, excellent thermal stability, and chemical stability to the superhydrophobic surface. The outstanding performance of the superhydrophobic surfaces in the field of self-cleaning, anti-icing, and frost protection may attract attention for practical application in the industry. The convenience of surface preparation on various substrates by spraying and brushing methods, and the low cost of manufacturing can also greatly expand the application prospect of the developed superhydrophobic surface.

Sunlight Recovering the Superhydrophobicity of a Femtosecond Laser-Structured Shape-Memory Polymer.

Superhydrophobic surfaces have aroused increasing attentions in the fields of self-cleaning, anti-fouling, heat transfer, etc. However, one of the major problems of the artificial superhydrophobic surface in practical applications is the poor durability. Inspired by the self-healing property of nature organism, we developed a sunlight-driven recoverable superhydrophobic surface by femtosecond laser constructing micropillar array on the surface of the photo-responsive shape-memory polymer (SMP). The photo-responsive SMP composite was prepared by adding reduced graphene oxide (RGO) into thermal-responsive SMP matrix. Due to the excellent sunlight-to-heat transformation property of RGO, the temperature of the as-fabricated RGO-SMP composite could be rapidly increased above the shape transformation temperature of the RGO-SMP under one sunlight irradiation. Once the micropillar array of the RGO-SMP composite was deformed by pressing or stretching treatments, the surface would lose superhydrophobicity. Upon sunlight irradiation, the surface morphology and the wettability of the RGO-SMP micropillars could completely recover to the original states. Meanwhile, this reversible morphology and wettability transformation process could be repeated multiple times. We envision that such a sunlight-recoverable superhydrophobic surface will have great applications in the future.

Functionally Integrated Device with Robust and Durable Superhydrophobic Surface for Efficient, Continuous, and Recyclable Oil–Water Separation

AbstractA cost‐efficient, universal adhesive layer‐involved strategy is demonstrated for the construction of robust superhydrophobic surfaces on a variety of materials. This strategy uses recycled rubber particles (RRPs) and low‐surface‐energy coating to generate superhydrophobicity, which are fixed on the substrates by a precoated E‐44 resin (ER) adhesive layer. Benefitting from the robust ER adhesive layer and wear‐resistant rubber particles, the ER/RRPs composite coated low‐surface‐energy coating (ER/RRPs/LSEC composite) shows high robustness under various harsh conditions including repeated abrasion, sunlight radiation, and acid/basic corrosion. When evaluated as functionally integrated device for oil spill cleanup, these superhydrophobic structures show excellent oil‐absorption and oil–water separation properties. For example, the copper foam device coated with the ER/RRPs/LSEC composite shows a high oil–water separating efficiency of 95% before and after mechanical abrasion. This strategy provides a new toolbox for constructing robust superhydrophobic surfaces with oil–water separation applications and offers a novel insight into the durability of artificial superhydrophobic surfaces.

Bioinspired micro/nano structured aluminum with multifaceted applications

Inspired by many biological systems such as lotus leaves, insect wings and rose petals, great attention has been devoted to the study and fabrication of artificial superhydrophobic surfaces with multiple functionalities. In the present study, a simple and ecological synthesis route has been employed for large scale fabrication of self-assembled, sustainable nanostructures on unprocessed and micro imprinted aluminum surfaces named ‘Nano’ and ‘Hierarchy’. The processed samples show extreme wettability ranging from superhydrophilicity to superhydrophobicity depending on post-processing conditions. The densely packed ellipsoidal nanostructures exhibited superhydrophobicity with excellent water, bacterial and dust repellency when modified by low surface energy material 1H,1H,2H,2H-perfluorooctyltriethoxysilane (FOTES), characterized by a static contact angle of 163 ± 1° and contact angle hysteresis (CAH) ~3°. These coated surfaces show significant corrosion resistance with current density of 6 nA/cm2 which is 40 times lower than unprocessed counterpart and retain chemical stability after prolonged immersion in corrosive media. These surfaces show excellent self-cleaning ability with significantly low water consumption (< 0.1 µl/mm2-mg) and prevent biofouling which ensures its applicability in biological environment and marine components. The nanostructured superhydrophilic aluminum shows maximum antibacterial activity due to disruption of cell membrane. This work can offer a simple strategy to large scale fabrication of multifunctional biomimetic metallic surfaces.

Robust, Multiresponsive, Superhydrophobic, and Oleophobic Nanocomposites via a Highly Efficient Multifluorination Strategy.

Artificial superhydrophobic surfaces are garnering constant attention due to their wide applications. However, it is a great challenge for superhydrophobic materials to simultaneously achieve good oil repellency, mechanochemical robustness, adhesion, thermomechanical properties, and multiresponsive ability. Herein, we propose a highly efficient multifluorination strategy to prepare superhydrophobic nanocomposites with the above features, which can be used as monoliths or coatings on various substrates. In this strategy, long-chain perfluorinated epoxy (PFEP) provides outstanding water/oil repellency, tetrafluorophenyl-based epoxy (FEP) possesses good thermodynamic compatibility with PFEP and increases the mechanical performance of the matrix, and carbon nanotubes grafted with perfluorinated segments and flexible spacers (FCNTs) tailor the surface roughness as well as impart multiple functions and ensure good binding interfaces. Notedly, all of the applications of constrained long-chain perfluorinated compounds are achieved via thiol-ene click chemistry, following the ethos of atom economy. The resultant PFEP30/FCNTs40 exhibits superhydrophobicity and oleophobicity, thermal conductivity (1.33 W·m-1·K-1), electronic conductivity (232 S m-1), and electromagnetic interference shielding properties (∼30 dB at 8.2-12.4 GHz, 200 μm). Importantly, after different extreme physical/chemical tests, the PFEP30/FCNTs40 coating still shows outstanding water/oil repellency. In addition, the coating exhibits good photo/electrothermal conversion ability and shows the potential for sensor application. Moreover, the novel strategy provides an efficient guideline for large-scale preparation of robust, multiresponsive, superhydrophobic, and oleophobic materials.

Biomimetic construction of three-dimensional superhydrophobic microfiber nonwoven fabric

A fundamental challenge in two-dimensional artificial superhydrophobic surfaces is their poor resistance to mechanical abrasion, which limits their industrial application in different fields. Herein, a robust self-similar three-dimension superhydrophobic microfiber non-woven fabric (SSMF) was successfully fabricated via a facile method by combining the nylon nanofibers and silica nanoparticles through adhesive fluorinated waterborne polyurethane, and their 3D superhydrophobic characteristics were investigated in detail. Due to the self-similar hierarchical structure, the resultant fabric exhibits three-dimensional superhydrophobic properties with a water contact angle of about 153.5° both on the surface and in the interior. Moreover, this outstanding water repellency is well-maintained even after various severe physical and chemical treatments, such as mechanical abrasion (2100 times), splitting, knife scraping, highly corrosive liquid (pH = 1 and pH = 14), organic solvent immersion, and UV-irradiation.