Electro-generated aluminas (EGAs) were synthesized using sodium chloride electrolyte of 100 mM with Al/Al and Al/Fe electrodes operated at 800 mA for 1.5 h. The synthesized mesoporous EGAs, EGA (Al) and EGA (Fe) belonging to H2 type hysteresis contain the boehmite and bayerite phases as confirmed by XRD analysis and whose proportions are estimated to be 49.6 ± 0.3% and 50.4 ± 0.3% respectively by thermo-gravimetric study. The batch adsorption studies were conducted using the binary (F−/NO3−) mixture from which the adsorption efficiency was studied as a function of time (0–60 min), pH (3–10), initial concentration of fluoride or nitrate (100, 300, 500 and 1000 mgL−1) and temperature (15 °C, 25 °C, 35 °C and 45 °C) using EGA (Al) and EGA (Fe) adsorbents. The adsorptive removal of fluoride and nitrate from real effluent samples using EGAs was significant particularly in effluents E1 and E3 with residual concentrations within the safe limit of World Health Organization (WHO). Regeneration using 100 mM NaOH was quite consistent up to five consecutive cycles and the recovered fluoride was converted into fluorapatite. Taking into account the regeneration aspect, the cost analysis showed that 1 g EGA (Al) and EGA (Fe) was 0.464 USD and 0.508 USD respectively. The endothermic nature of adsorption through chemical forces was confirmed by the compliance of pseudo – second – order (kinetic), Langmuir and DKR (isotherm) models (R2 ≈ 0.99) along with thermodynamic parameters. Characterization of EGAs using FTIR, FESEM, XRD, XPS and BET was done to understand the adsorptive behavior between EGAs and the adsorbate (F−/NO3−) ions. The exhausted EGAs after fifth cycle of regeneration was mixed with ariake clay, plasterboard waste and cement in proper proportions and, made as specimens for the construction of bank bodies.
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