Sensor Applications Research Articles

The Formation of Porous Silicon Using Vertical Photoelectrochemical Method with Laser Energy Variation

Due to its notable characteristics, porous silicon (PSi) has become the main focus in silicon upgrades for optoelectronics, medical, and sensor applications. Here, successful vertical photoelectrochemical fabrication of PSi based on crystalline silicon n-type wafers with orientation (100) has been accomplished. Silicon surfaces were anodized for 10 min in a solution of hydrofluoric acid and ethanol at a ratio of 1:3 and a current density of 4 mA/cm2 under laser illumination. Illumination sources were red, green, and purple laser beams with energies of 1.91 eV, 2.33 eV, and 3.06 eV, respectively, conducted to observe the effects on PSi microstructures and optical properties. The pores formed on the silicon surface were characterized via SEM, XRD, FTIR, and UV-Vis DRS Spectrophotometer. SEM analysis showed pore size distributions of 2.130, 3.353, and 1.078 mm for PSi samples with red, green, and purple lasers, respectively. XRD investigation revealed diffraction angles of 33.14° and 69.47° belonging to (211) and (422) planes, respectively, corresponding to the PSi. For samples of silicon and PSi with red, green, and purple lasers, the crystallite size and crystallinity were 168.55 nm and 44.80%, 25.02 nm and 17.12%, 29.19 nm and 23.56%, and 145.05 nm and 35.17%, respectively. FTIR observation confirmed that the PSi surface contained chemical bonds of Si-Si, Si-H, Si-H2, Si-O-Si, and C=O. UV-Vis DRS examination revealed the reflectance spectrum oscillation, indicating that lasers caused pore formation in PSi with bandgap energies of between 1 and 2 eV.

Crack Development and Electrical Degradation in Chromium Thin Films Under Tensile Stress on PET Substrates

The mechanical and electrical deterioration of chromium (Cr) thin films sputtered onto polyethylene terephthalate (PET) substrates under tensile strain was studied. Understanding mechanical and electrical stability due to imposed strain is particularly important for device reliability, as the demand for flexible electronic devices increases. Cr thin films, widely spread across the field of electronic and sensor applications, face crack propagation with electrical degradation with tensile stress that can seriously compromise the performance. Accordingly, this study offers new findings on how Cr film thickness might influence crack formation and electrical resistance differently and also the general guidelines for flexible electronic component design with respect to long-term durability. Electrical resistances were measured while mechanically stretching 100- and 200 nm thin sheets. The study focused on crack development and propagation mechanisms in both film thicknesses and their effects on percentage change in electrical resistance (PCER). Scanning electronic microscopy (SEM) was used to characterize surface morphology and observe cracks as the strain rose. Early crack formation in 100 nm Cr films led to rapid PCER increases due to quick crack propagation and fast electrical degradation. Thicker 200 nm films, however, showed a more gradual PCER rise with fewer but deeper cracks, indicating a regulated strain response. Unlike the sharp PCER spike in 100 nm films, 200 nm samples were more variable, with three out of four showing a slight PCER decrease at the end, hinting at partial crack repair or conductive realignment before full failure. These results underscore the role of layer thickness in managing crack propagation and electrical stability, relevant for flexible electronics and strain sensors. This paper is aligned with the ninth goal of the United Nations Sustainable Development Goals, specifically Target 9.5: Enhance Research and Upgrade Industrial Technologies.

Bioinspired Ultra‐Stretchable and Highly Sensitive Structural Color Electronic Skins

AbstractOrganisms possess remarkably adaptive ability to complex environments. For example, chameleons can alter their skin color to adapt to varying environments, which has inspired significant advances in bioinspired soft electronic skins (E‐skins), and their wide applications in wearable sensors, intelligent robots, and health monitoring. However, current bioinspired E‐skins face challenges in ultra‐stretchability, high sensitivity, and long‐term stability owing to the intrinsic limitations associated with their mismatched interface between soft matrix and hard conductive fillers, hindering their practical applications. Here, it is reported that bioinspired structural color electronic skins (SC E‐skins) that consist of liquid metal particles (LMPs), periodical ordered colloidal crystal arrays, and ultra‐stretchable hydrogel, imparting synergistic and durable electrical–optical sensing capabilities. Such SC E‐skins demonstrate outstanding performances including superior flexibility (elongation at break > 1100%), high sensitivity (gauge factor = 3.26), fast synergetic electric–optical response time (≈100 ms), outstanding durability (over 1500 cycles), and high accuracy (R2 > 99.5%). These bioinspired SC E‐skins with excellent capability of converting mechanical signals into synergetic electrical–optical outputs hold great promise for smart wearable devices, affording a new horizon in developing advanced health monitoring technologies.

Electrospun Poly(vinylidene fluoride) Nanocomposites with Ionic Liquid Functionalized Graphene Nanoplatelets by a Noncovalent Method for Piezoresistive Pressure Sensor Applications

Electrospun Poly(vinylidene fluoride) Nanocomposites with Ionic Liquid Functionalized Graphene Nanoplatelets by a Noncovalent Method for Piezoresistive Pressure Sensor Applications

Structural, electronic, optical, mechanical, and phononic bulk properties of tetragonal trirutile antimonate MSb2O6 (M = Fe, Co, Ni, or Zn): a first-principles prediction for optoelectronic applications

Abstract This work does an extensive analysis of the optoelectronic and mechanical properties of the tri rutile structure type 3d transition metal Antimonate MSb2O6 (M = Fe, Co, Ni, or Zn), for the first time, utilizing the pseudo-potential plane wave approach within the density functional theory framework. When calculating the structural, optical, and mechanical properties, the exchange–correlation interactions were studied using the GGA-PBE functional, whereas when computing electronic, it is analyzed using the HSE06 hybrid functional. The equilibrium lattice parameters exhibit good agreement with the available experimental results. The electronic properties were estimated using the GGA-PBE and HSE06 functionals. Based on the calculated electronic properties with the GGA-PBE functional, the FeSb2O6, CoSb2O6, and NiSb2O6 materials exhibit metallic behavior with energy gap values of 0 eV, while ZnSb2O6 is a semiconductor with a narrow direct band gap (Γ–Γ) of 0.5 eV. Furthermore, the computed band gaps using the HSE06 functional are 0 eV, 0 eV, 1 eV (Γ–Γ), and 4 eV (Γ–Γ) for FeSb2O6, CoSb2O6, NiSb2O6, and ZnSb2O6, respectively. Density of states diagrams were used to gain deeper insights into the characteristics of the energy bands. The optical properties of these compounds, such as the dielectric function, energy loss function, conductivity, reflectivity, refractive index, and absorption coefficient were investigated over the energy range of 0 to 40 eV. The materials exhibited a high absorption coefficient and a significantly low reflectivity within the UV–vis energy spectrum. The negative cohesive energy Ecoh implies the chemical (thermodynamic) stability of the trirutile MSb2O6 (M = Fe, Co, Ni, or Zn). Mechanical stability is confirmed by applying the Born stability criteria using elastic constants (Cij). The absence of imaginary frequencies in the phonon spectrum calculations confirms the dynamic stability of the studied compounds. These results are consistent with previous experimental research on these materials in photocatalysis and gas sensor applications. On the other hand, these compounds possess exceptional high and broad optical absorption UV range, making them suitable for use in next-generation ultraviolet photodetectors.

Ultrasensitive and Stretchable Strain Sensors Based on Laser-Induced Graphene With ZnO Nanoparticles.

Laser-induced graphene (LIG) has attracted considerable attention for its use in flexible and stretchable sensors, owing to its electrical/mechanical properties and scalable fabrication processes. Although laser scanning facilitates the formation of LIG and its strain sensor, the strain-sensing sensitivity enhancement of LIG remains limited by the material's properties and structural design. In this study, we demonstrate a substantial improvement in sensitivity that was achieved by fabricating a LIG using ZnO nanoparticle (NP)-assisted photothermal enhancement. The results show that ZnO NPs selectively reduce the threshold fluence needed to convert polyimide (PI) into LIG. By transferring the LIG formed on PI to poly(dimethylsiloxane), we fabricate a stretchable strain sensor with ultrahigh sensitivity and a gauge factor of 1214 at 10% strain, which is approximately 60 times higher than the gauge factor without ZnO NPs. Using the selective graphenization properties of LIG, a flexible, dual-sided integrated sensor sheet that is equipped with flexible strain and ultraviolet (UV) sensors is demonstrated. This sheet enables simultaneous monitoring of UV intensity and joint bending angles of sports wearable devices. We validated the developed sensors by attaching them to a runner's body to monitor and simulate forefoot and heel strikes, demonstrating the sensor's ultrahigh sensitivity and long-term stability without the need for a camera. These findings highlight the potential of the proposed method for developing multifunctional sensor applications with ultrahigh sensitivity and stability.

Molecularly Imprinted Ratiometric Fluorescent Sensors for Analysis of Pharmaceuticals and Biomarkers

Currently, analyzing pharmaceuticals and biomarkers is crucial for ensuring medication safety and protecting life and health, and there is an urgent need to develop new and efficient analytical techniques in view of the limitations of traditional analytical methods. Molecularly imprinted ratiometric fluorescent (MI-RFL) sensors have received increasing attention in the field of analytical detection due to their high selectivity, sensitivity and anti-interference ability, short response time, and visualization. This review summarizes the recent advances of MI-RFL sensors in the field of pharmaceuticals and biomarkers detection. Firstly, the fluorescence sources and working mechanisms of MI-RFL sensors are briefly introduced. On this basis, new techniques and strategies for preparing molecularly imprinted polymers, such as dummy template imprinting, nanoimprinting, multi-template imprinting, and stimulus-responsive imprinting strategies, are presented. Then, dual- and triple-emission types of fluorescent sensors are introduced. Subsequently, specific applications of MI-RFL sensors in pharmaceutical analysis and biomarkers detection are highlighted. In addition, innovative applications of MI-RFL sensors in point-of-care testing are discussed in-depth. Finally, the challenges of MI-RFL sensors for analysis of pharmaceuticals and biomarkers are proposed, and the research outlook and development trends of MI-RFL sensors are prospected.

Vanillin-Based Polyol Combined with Castor Oil to Fabricate Water-Borne Polyurethane with Recyclability and Self-Healing Properties for Fluorescent Ink and Flexible Sensor Applications

Vanillin-Based Polyol Combined with Castor Oil to Fabricate Water-Borne Polyurethane with Recyclability and Self-Healing Properties for Fluorescent Ink and Flexible Sensor Applications

Impact of Substrate upon Morphology, Luminescence, and Wettability of ZnMgO Layers Deposited by Spray Pyrolysis

In this work, we report on a comparative study of the topology, luminescence, and wettability properties of ZnMgO films prepared by a cost-effective spray pyrolysis technology on GaAs substrates with (100), (001), and (111) crystallographic orientations, as well as on Si(100) substrates. Deposition on nanostructured GaAs substrates was also considered. It was found that film growth is not epitaxial or conformal, but rather, it is granular, depending on the nucleating sites for the crystallite growth. The distribution of nucleation sites ensured the preparation of nanostructured films with good uniformity of their topology. The observed difference in columnar growth on Si substrates and pyramidal growth on GaAs ones was explained in terms of the impact of chemical bonding in substrates. The films grown on GaAs substrates with a (001) orientation were found to be made of larger crystallites compared to those deposited on substrates with a (111) orientation. These effects resulted in a difference in roughness of a factor of 1.5, which correlates with the wetting properties of films, with the most hydrophobic surface being found on films deposited on GaAs substrates with a (111) orientation. The prospects for photocatalytic and gas sensor applications of films produced on flat substrates, as well as for plasmonic and other applications of films deposited on nanostructured substrates, are discussed, taking into account the results of the analysis of their photoluminescence properties.

γ-Ray-Induced Effects in Al:HfO₂-Based Memristor Devices for Memory and Sensor Applications

γ-Ray-Induced Effects in Al:HfO₂-Based Memristor Devices for Memory and Sensor Applications

Flexible antibacterial strain sensor with low electrical hysteresis, ultra-low detection limit, and wide linear sensing range for human motion monitoring and human–machine interaction

Achieving low electrical hysteresis, an ultra-low detection limit, and a wide linear sensing range is critical for the practical application of flexible strain sensors. However, the intrinsic viscoelasticity of the elastomer macromolecules can adversely affect the behavior of the conductive sensing network during stretching and relaxation, rending it challenging to simultaneously achieve these properties. Herein, a novel strategy is proposed to design a hybrid covalent-ionic crosslinking network within the elastomer and to construct a robust conductive carbon nanotube (CNT) layer on the elastomer surface using a swelling-driven penetration method. The hybrid crosslinking network gives the elastomer enhanced mechanical strength and exceptional stretchability, while reducing the dynamic losses of the macromolecules. It also reduces the impact of the elastomer macromolecules on the conductive layer during stretching. Even minimal strains are sufficient to induce slippage of the CNTs, leading to changes in resistance. As the strain increases, further disentanglement and slippage of the CNTs results in crack formation, which enables greater resistance variation and dominates the sensing mechanism. As a result, the as-prepared conductive elastomer-based strain sensors exhibit exceptional sensing performance, including low electrical hysteresis (2.3 %), ultra-low detection limit (0.1 %), wide linear working range (690 %), and excellent durability (>10,000 cycles). The strain sensors have been successfully employed in human motion monitoring, human–machine interaction, and angle measurement. In addition, the incorporation of the ionic crosslinking network endows the sensor with excellent antibacterial properties. Consequently, the developed conductive elastomers hold significant promise for applications in smart wearable electronics.

Preparation of PAAS/GL/GO anti-freezing conductive hydrogels based on chemical cross-linking networks and their application in wearable sensors

Preparation of PAAS/GL/GO anti-freezing conductive hydrogels based on chemical cross-linking networks and their application in wearable sensors

Helical Long-Period Grating Through a Commercial CO2 Laser Fiber Processing Machine for Torsion Sensor Applications

Helical Long-Period Grating Through a Commercial CO₂ Laser Fiber Processing Machine for Torsion Sensor Applications

AgNPs/CNTs modified nonwoven fabric for PET-based flexible interdigitated electrodes in pressure sensor applications

Intelligent wearable sensing technology plays a pivotal role in the era of the Internet of Things and artificial intelligence, especially for human–machine interaction, physiological monitoring, and intelligent robotics. However, achieving a wide sensing range, high sensitivity, and ultra-long durability in pressure sensors while maintaining a simple and cost-effective fabrication remains challenging. This study presents a novel pressure sensor using silver nanoparticles (AgNPs) and carbon nanotubes (CNTs) modified nonwoven fabric for polyethylene terephthalate (PET) flexible interdigitated electrodes (IDEs). A low-cost spray-coating method was employed to deposit AgNPs/CNTs onto nonwoven fabric as the sensing layer, which was then combined with PET-based IDEs and encapsulated using polyimide (PI) film. The resulting piezoresistive sensor exhibits an extensive sensing range up to 90 kPa, high sensitivity up to 20 kPa−1 within 0–2 kPa, rapid response/recovery times (48 ms/44 ms), and outstanding repeatability over 6000 cycles. It can be assembled into an electronic skin tactile sensor array for mapping tactile size and orientation, and integrated into clothing for real-time monitoring of physiological signals like pulse, heartbeat, and grasp force. This work proposes a novel approach for developing wearable, highly sensitive, and wide-ranging pressure sensors, showing potential for multifunctional applications in next-generation artificial electronic skin, personal health monitoring, intelligent robotics, and human–machine interaction

Enhancing Low-Temperature Sensor Applications: Synergistic Effects of Ni Doping and SnO2 Interlayer on Spin-Coated ZnO Thin Films on Glass Substrate

This study investigates the effects of Nickel doping and a SnO2 interlayer on the structural, morphological, optical, and electrical properties of ZnO thin films. Undoped and Ni-doped ZnO films were fabricated on glass substrates, with and without an SnO2 interlayer, using the sol-gel spin coating method. The samples—denoted as ZG (undoped ZnO), NZG (Ni-doped ZnO), ZSG (undoped ZnO with SnO2 interlayer), and NZSG (Ni-doped ZnO with SnO2 interlayer)—underwent comprehensive characterization via XRD, AFM, PL, UV-Vis spectroscopy, Hall effect measurements, Hot probe, and Two-point method. XRD analysis confirmed successful Ni incorporation and enhanced ZnO crystallinity, particularly in the presence of the SnO2 interlayer. AFM analysis revealed improved grain distribution and size due to the synergistic effects of Ni doping and the SnO2 interlayer. UV-Vis results indicated significant impacts on transparency and the Urbach energy, with Ni doping alone broadening the bandgap. PL measurements showed that the synergistic effects quenched UV luminescence associated with the glass substrate, enhancing visible luminescence. Chromaticity analysis suggested that ZSG and NZSG samples are suitable for warm blue region applications. Electrical measurements revealed n-type conductivity across all films except NZG, with Ni doping increasing resistivity. Additionally, the ZSG (PTC) sensor exhibited a slightly higher sensitivity (0.3852 Ω/°C) compared to the NZSG sensor (0.3782 Ω/°C), with a similar trend observed in NTC sensors. These findings suggest that Ni-doped ZnO films with SnO2 interlayers could potentially serve as thermistors and RTDs, offering promising applications in temperature sensing and optoelectronics.

Transition Edge Sensors: Physics and Applications

Transition Edge Sensors (TESs) are amongst the most sensitive cryogenic detectors and can be easily optimized for the detection of massive particles or photons ranging from X-rays all the way down to millimetre radiation. Furthermore, TESs exhibit unmatched energy resolution while being easily frequency domain multiplexed in arrays of several hundred pixels. Such great performance, along with rather simple and sturdy readout and amplification chains make TESs extremely compelling for applications in many fields of scientific endeavour. While the first part of this article is an in-depth discussion on the working principles of Transition Edge Sensors, the remainder of this review article focuses on the applications of Transition Edge Sensors in advanced scientific instrumentation serving as an accessible and thorough list of possible starting points for more comprehensive literature research.

3D-Printed Multi-Axis Alignment Airgap Dielectric Layer for Flexible Capacitive Pressure Sensor

Flexible pressure sensors are increasingly recognized for their potential use in wearable electronic devices, attributed to their sensitivity and broad pressure response range. Introducing surface microstructures can notably enhance sensitivity; however, the pressure response range remains constrained by the limited volume of the compressible structure. To overcome this limitation, this study implements an aligned airgap structure fabricated using 3D printing technology. This structure, designed with a precisely aligned triaxial airgap configuration, offers high deformability under pressure, substantially broadening the pressure response range and improving sensitivity. This study analyzes the key structural parameters—the number of axes and pore size—that influence the compressibility and stability of the dielectric material. The results indicate that the capacitive pressure sensor with an aligned airgap structure, manufactured via 3D printing, exhibits a wide operating pressure range (50 Pa to 500 kPa), rapid response time (100 ms), wide limit of detection (50 Pa), and approximately 21 times enhancement in sensitivity (~0.019 kPa−1 within 100 kPa) compared with conventional bulk structures. Furthermore, foot pressure monitoring trials for wearable sensor applications demonstrated exceptional performance, indicating the sensor’s suitability as a wearable device for detecting plantar pressure. These findings advocate for the potential of 3D printing technology to supplant traditional sensor manufacturing processes.

Chemical-Physical Synergistic Assembly of MXene/CNT Nanocoatings in Silicone Foams for Reliable Piezoresistive Sensing in Harsh Environments.

Owing to their high sensitivity across a wide stress range, mechanical reliability, and rapid response time, flexible polymer foam piezoresistive sensors have been extensively used in various fields. The reliable application of these sensors under harsh environments, however,is severely limited by structural devastation and poor interfacial bonding between polymers and conductive nanoparticles. To address the above issues, robust MXene/CNT nanocoatings on the foam surface, where the chemical assembly of MXene nanosheets and the physical anchoring of CNTs lead to strong interfacial bonding, are designed and described, which endows foams with structural reliability and unexpected multi-functionalities without compromising their instinct properties. The optimized foam nanocomposites thus maintain outstanding wide-temperature flexibility (-60-210 °C) and elasticity (≈3% residual strain after 1000 cycles). Moreover, the nanocomposites display good sensitivity at a relatively wide stress range of 0-70% and remarkable stability under acidic and alkaline settings. Furthermore, the foams with exceptional fire resistance (UL-94 V-0 rating) can provide stable sensing behavior (over 300 cycles) even after being exposed to flames for 5 s, making them one of the most reliable sensing materials so far. Clearly, this work widens applications of flexible piezoresistive sensors based on silicone foam nanocomposites for various harsh environments.

Nanomaterials in electronics: Advancements and challenges in high-performance devices

Nanomaterials, such as graphene, carbon nanotubes, and metal oxides, are revolutionizing the field of electronics by enabling the development of high-performance devices. This study provides a comprehensive overview of the synthesis, characterization, and application of these nanostructured materials. The unique properties of nanomaterials, including exceptional electrical conductivity, thermal management capabilities, and potential for device miniaturization, offer significant advantages over traditional materials. Graphene, for instance, exhibits remarkable electrical and thermal conductivity, making it an ideal candidate for applications in transistors and sensors. Carbon nanotubes, known for their strength and conductivity, enhance the performance of various electronic components, while metal oxides play a crucial role in semiconductor applications. Despite these advancements, several challenges remain. Issues related to scalability hinder the large-scale production of nanomaterials, while reproducibility concerns affect the reliability of devices fabricated from these materials. Moreover, the environmental impact of synthesizing and disposing of nanomaterials raises significant ethical considerations that must be addressed as the field progresses. This paper aims to provide insights into the current research trends and potential future directions, highlighting the need for sustainable practices in the synthesis and application of nanomaterials in electronics. By addressing these challenges, we can pave the way for the next generation of high-performance electronic devices that are not only efficient but also environmentally responsible.

Triphenylene-Based 2D cMOFs: Unraveling the H2S Sensing Mechanism and Applications for a Real-Time Wireless Chemiresistive Sensor.

Two-dimensional conductive metal-organic frameworks (2D cMOFs) stand at the forefront of chemiresistive sensing innovations due to their high surface areas, distinctive morphologies, and substantial electronic conductivity. Particularly, 2D cMOFs crafted using 2,3,6,7,10,11-hexahydroxytriphenylene (HHTP) and 2,3,6,7,10,11-hexaiminotriphenylene (HITP) organic ligands have garnered a large amount of attention due to their designable active sites and proper conductive characteristics. Nevertheless, a deeper exploration into their sensing mechanisms is imperative for a comprehensive understanding of the intrinsic chemistry, which is crucial for the intricate design of specialized 2D cMOF chemiresistive sensors. In this study, we fabricate six M-HXTP (M = Co, Ni, and Cu; X = H and I) chemiresistive sensors, focusing on the application of hydrogen sulfide (H2S) detection. Among these, the 2D cMOFs incorporating Cu metal manifested a remarkably enhanced response to H2S. A combination of experimental and computational studies unveils the mechanisms of sulfur oxidation and Cu reduction, wherein distortion of the reduced MX4 cluster markedly amplifies the sensing response. Lastly, a real-time and portable wireless H2S sensing module has been demonstrated by using the Cu-HHTP composite material, highlighting the substantial practical significance and potential applicability.