This research provides a comprehensive exploration of the development and characterization of magnetically responsive microwall arrays (MRMAs), presenting a novel approach to precise droplet manipulation. The proposed fabrication process involves microscale wall arrays created using carbonyl iron particles embedded in polydimethylsiloxane through a replica molding process. The MRMAs demonstrate a unique response to magnetic fields, enabling precise control over droplet movement. Through superhydrophobic coatings and meticulously adjusted magnetic fields, the system facilitates the efficient movement of droplets along predefined routes, achieving outstanding accuracy in droplet directionality and positioning. The experiments highlight the capability of MRMAs to merge differently colored droplets, underscoring their potential in long-distance droplet transportation. The results suggest applications in microfluidic systems, lab-on-a-chip devices, and targeted drug delivery, marking a significant advancement in microfluidic research.
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