This paper presents robust input shaping commands with first-order actuators utilizing a classical robust input shaper for practical applications in input shaping technology. An ideal input shaping command can deviate due to actuator dynamics so that the modified command has a detrimental effect on the performance of oscillation reduction in feedforward control applications. A zero-vibration-derivative (ZVDF) shaper with first-order actuators is analytically proposed using a phasor-vector approach, an exponential function for the approximation of the dynamic response of first-order actuators and the usage of the ZVD shaper. In addition, an equivalent transformation is utilized based on the superposition principle for the convenient inclusion of first-order actuator dynamics and is applied to the individual segment input command. The residual deflection and robustness of the proposed robust input shaping commands are numerically evaluated and compared with those of a conventional ZVD shaper with respect to the parameter uncertainties of flexible systems and actuators. The robust input shaping commands that are possible with first-order actuators are experimentally validated, presenting a better robustness and residual deflection reduction performance than the classical ZVD shaper on a mini bridge crane.
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