Groove Angle Research Articles

Dynamic analysis of a high-speed micro compressor supported by spiral-grooved hydrodynamic air bearing

Spiral-grooved hydrodynamic air bearings are used in high-speed machines due to their advantages of oil-free, low friction, and compact structure. This paper aims to investigate the dynamic characteristics of a high-speed rotor supported by spiral-grooved hydrodynamic air bearings and the effects of spiral groove parameters. A mathematical model of the rotor-bearing system is developed by coupling the rotor nonlinear motion equations and the bearing dynamic Reynolds equation. The finite element method combined with the Runge-Kutta method is employed simultaneously to obtain the nonlinear trajectory of the rotor-bearing system. The theoretical model is verified by experiments on the built micro compressor prototype. The numerical predicted onset speed of the sub-synchronous motion of the rotor-bearing system agrees well with the experimental observations. Furthermore, the effects of radius clearance, groove depth, groove angle, groove axial and circumferential width on the dynamic performance of the rotor-bearing system are analyzed. The results show that radius clearance has the most significant influence, followed by groove depth, groove axial, and then circumferential width. The groove angle has the least impact.

Study on Cavity Filling Defects and Tensile Properties of L-Shaped Profiled Rings

Severe cavity filling defects and poor mechanical properties increase the difficulty in the integrated forming of L-shaped profiled rings due to its asymmetrical section geometry. A novel rolling method of a C-shaped ring was proposed in this study, and two symmetric L-shaped rings were prepared simultaneously. A numerical model of C-shaped ring rolling was established, and the cavity filling defects in different directions and the overall forming defect were defined for a qualitative analysis of the geometry’s accuracy. The effect of the rolling parameters on the forming defects and ring quality was investigated. The forming defects increased with an increase in the groove depth ratio as well as decreases in the groove angle and rolling ratio. The feeding strategy with a constant ring growth velocity led to the best geometric accuracy and strain uniformity of the C-shaped rings. Optimized rolling parameters can be acquired by the Box–Behnken optimization method with multi-objective optimization of the rolling stability and ring quality. An experiment of C-shaped ring rolling was successfully prepared, based on the optimized parameters. The hardness distribution on the cross-section was symmetric and uniform. The C-shaped ring showed obvious anisotropy of the tensile properties of the cast ring’s blank, and heat treatment had little effect on the improvement of the isotropy.

Efficient Fog-Harvesting Origami Fan.

Fog harvesting represents a promising strategy to address the global freshwater shortage. To enhance the water collection efficiency, diverse geometric structures that can effectively drive water droplet movement are essential. Inspired by the Livistona chinensis leaf, which naturally facilitates directional droplet motion through its unique gradually varying V-groove structure, we have developed a novel origami fan structure for fog harvesting through theoretical analysis. A key feature is that we can modulate the speed of droplet transport by adjusting the opening angle of the V-shaped grooves positioned at the outer circumference. Interestingly, the water collection efficiency exhibits a linear correlation with the opening angle. The highest efficiency of the origami fan can reach 5.75 times that of the control group calculated by the projected area and 3.76 times that of the control group calculated by the real area, showcasing its significant potential for enhancing water collection from fog. The simulations demonstrate that the hollow structure enhances the condensation rate of droplets, the geometric gradient of the gradual-variation V-groove drives the condensed droplets to move rapidly on the surface, and the Janus membrane permits the aggregated droplets to transit to the fan's rear side. The synergistic action of these three components ensures a clean surface for the subsequent water-collecting cycle, contributing to the high fog-harvesting efficiency. Given its simple fabrication and superior water transfer efficiency, the origami fan holds substantial promise for widespread application in the field of droplet manipulation.

Visualization of Trochlear Dysplasia Using 3-Dimensional Curvature Analysis in Patients With Patellar Instability Facilitates Understanding and Improves the Reliability of the Entry Point to Trochlea Groove Angle

Visualization of Trochlear Dysplasia Using 3-Dimensional Curvature Analysis in Patients With Patellar Instability Facilitates Understanding and Improves the Reliability of the Entry Point to Trochlea Groove Angle

Repairability and effectiveness in direct energy deposition of 316L stainless steel grooves: A comparative study on varying laser strategy

Direct energy deposition (DED) has gained attention in the field of metal repair because of its ability to integrate additively deposited material with preexisting components. Having the beneficial aspects of depositing right material, DED is evaluated the best option for repair deposition. Machining grooves in damaged components is the common first to repair, which is necessary to remove cracked or damaged material and provide suitable geometry for deposition. Preprocessing as grooving is commonly applied to prevent the propagation cracks or tears. However, challenges such as dimensional error and crack induced by residual stress emerge owning to complex interactions between the DED parameters and groove geometry during repair deposition. This study investigates effective deposition strategies for repairing 316L stainless steel grooves with wall-angles of 90° and 135° by exploring the relationship between the repair integrity and parameters such as groove angles, laser energy input, and powder supply, all with reference to the underlying mechanism of metallurgical bonding in angled areas. Based thereon, a modified effective repair strategy is proposed, using enhanced dual laser power to address bonding issues in the angled areas. Samples repaired using this method exhibit a defect-free groove–deposit interface and a continuous columnar-grained microstructure with abrupt changes in grain size between the repaired area and groove. This microstructural heterogeneity results in an exceptional combination of strength and ductility when compared to the base material and samples repaired using a single laser strategy. The findings of this study provide insights into the optimization of DED strategies for achieving robust metallurgical bonding within grooves, thereby advancing technological maturity in the field of metal repair.

Enhancement and Predictable Guidance of Coalescence-Induced Droplet Jumping on V-Shaped Superhydrophobic Surfaces with a Ridge.

Coalescence-induced droplet jumping has attracted significant attention in recent years. However, achieving a high jumping velocity while predictably regulating the jumping direction of the merged droplets by simple superhydrophobic structures remains a challenge. In this work, a novel V-shaped superhydrophobic surface with a ridge is conceived for enhanced and predictably guided coalescence-induced droplet jumping. By conducting experiments and lattice Boltzmann simulations, it is found that the presence of a ridge in the V-shaped superhydrophobic surface can modify the fluid dynamics during the droplet coalescence process, resulting in a much higher droplet jumping velocity than that achieved by the V-shaped superhydrophobic surface without a ridge. The enhancement of the droplet jumping velocity is mainly attributed to the combined effect of the earlier and more sufficient impingement between the liquid bridge and the ridge, as well as the accelerated droplet contraction by redirecting the internal liquid flow toward the jumping direction. A high normalized jumping velocity of is achieved by the newly designed surface, with a 930% increase in the energy conversion efficiency in comparison with that on a flat surface. Moreover, adjusting the opening direction of the V-groove at different groove angles is found to be an effective method to regulate the droplet jumping direction and expand the range of the jumping angle. Particularly, the droplet jumping angle can be well predicted based on the rotational angle (ω) and the groove angle (α), i.e., θj,p ≈ 90° - 0.5α - ω.

Medial orientation of the trochlear groove is a strong indicator of high-grade trochlear dysplasia.

The objective is to evaluate the orientation of the trochlear groove in patients with objective patellar instability (OPI) compared to a control group. The hypothesis is that the trochlear groove angle (TGA) is correlated with the severity of the trochlear dysplasia. From 2019 to 2023, magnetic resonance imaging of 82 knees with OPI were compared with 82 control knees. TGA quantified the angle between the femoral anatomical axis and the trochlear groove. The intraclass correlation coefficient for TGA was evaluated. Central spur in the sagittal plane (CSSP) and cranial trochlear orientation (CTO) angle were also measured. TGA, CSSP and CTO were compared between the two groups. A TGA subgroup analysis separating the OPI group into low-grade (CSSP < 5 mm or negative CTO) and high-grade dysplasia (CSSP ≥ 5 mm or positive CTO) was also performed. A significant difference (p < 0.001) was found between the TGA of the OPI group (mean [SD], 11.3 [3.7]°) and the control group (4.2 [2.5]°). TGA for patients with high-grade dysplasia (11.9 [3.8]°) was significantly higher than patients with low-grade dysplasia (9.6 [3.9]°). Patients with OPI have a TGA of 11°, compared to the control group, which exhibits a TGA of 4°. The femoral mechanical axis can be considered an appropriate threshold for separating these two groups. Furthermore, TGA is correlated with the severity of dysplasia. Case-control study. Level III.

The Prediction and Evaluation of Surface Quality during the Milling of Blade-Root Grooves Based on a Long Short-Term Memory Network and Signal Fusion.

The surface quality of milled blade-root grooves in industrial turbine blades significantly influences their mechanical properties. The surface texture reveals the interaction between the tool and the workpiece during the machining process, which plays a key role in determining the surface quality. In addition, there is a significant correlation between acoustic vibration signals and surface texture features. However, current research on surface quality is still relatively limited, and most considers only a single signal. In this paper, 160 sets of industrial field data were collected by multiple sensors to study the surface quality of a blade-root groove. A surface texture feature prediction method based on acoustic vibration signal fusion is proposed to evaluate the surface quality. Fast Fourier transform (FFT) is used to process the signal, and the clean and smooth features are extracted by combining wavelet denoising and multivariate smoothing denoising. At the same time, based on the gray-level co-occurrence matrix, the surface texture image features of different angles of the blade-root groove are extracted to describe the texture features. The fused acoustic vibration signal features are input, and the texture features are output to establish a texture feature prediction model. After predicting the texture features, the surface quality is evaluated by setting a threshold value. The threshold is selected based on all sample data, and the final judgment accuracy is 90%.

Comparative study of electrogas and shielded metal arc welding processes on steel A537 welded joints

In this research, the electro-gas welding process was compared with a shielded metal arc welding process for welding steel A573 from a mechanical properties point of view. Visual and radiographic inspections confirmed the soundness of weldments produced by electro-gas welding and shielded metal arc welding techniques. Various assessments were performed, including hardness, tensile strength, V-notch impact toughness, macrostructure, microstructure, and electrochemical tests. The mechanical properties of the two welding processes were closely matched, with an average tensile strength of 590 MPa for electro-gas welding and 585 MPa for shielded metal arc welding. Furthermore, the influence of welding variables, such as groove design and heat input, on the welded joints’ quality, mechanical properties, and electrochemical behavior was thoroughly examined. Dilution estimates, particularly for the electro-gas welding process, were around 35%, and a significant similarity was observed between the chemical composition determined through dilution calculations and that obtained from chemical analysis using an arc spark emission spectrometer. Notably, the electro-gas welding process demonstrated exceptional productivity, surpassing the shielded metal arc welding process by more than elevenfold. The optimum welding parameters for the electro-gas welding process were identified to achieve superior mechanical properties, low corrosion rates, and reduced consumption of the welding electrodes. This included adopting a single V type and groove angle of 30° instead of 60°, resulting in a 23% reduction in economic costs. Selecting an appropriate heat input within the range of 12 to 14 kJ/mm further contributed to enhancing overall welding efficiency.

Design and test of a novel converging groove-guided seed tube for precision seeding of maize

In precision seeding operations, the irregular shapes of maize seed particles and the suboptimal geometric structure of the seed tube contribute to the rolling and bouncing of seeds upon falling into the furrow, ultimately compromising seeding uniformity. To address this issue, a convergent groove-guided (CGG) seed tube was proposed based on the principle of brachistochrone curve considering friction (BCCF). The discrete element method (DEM) was employed to conduct a comprehensive phenomenological analysis and numerical investigation of particle guide characteristics. Bench tests and field experiments were designed to verify the simulation results. Through response surface analysis, the optimal seeding performance was achieved at a groove angle of 111.34°, tube incline angle of 1.56°, and ground speed of 7.2 km h−1, resulting in a lateral dispersion landing range of 11.10 mm, angular velocity of 17.38 rad s−1, seed landing speed variation coefficient of 2.29%, and plant spacing variation coefficient of 6.04%. Bench test results unveiled that, under a ground speed of 7.2 km h−1, the variation coefficient of plant spacing for CGG seed tubes was measured at 7.63%, with a deviation of 1.59% from the simulation results. At high ground speeds of 9.0–14.4 km h−1, the seed guiding performance was also better than traditional seed tubes. Consistent results were also verified through field experiments. Therefore, the CGG seed tube manifested superior seed guidance efficacy when juxtaposed with its conventional counterpart, and this design can provide technical support for the realization of seed-to-ground positioning technology.

The optimal design of double-edge wedge-splitting tensile test for ultra high performance concrete

The double-edge wedge-splitting (DEWS) test is a new indirectly tensile test, those of stress distribution similar with the uniaxial tension state. However, there are no standard rules regarding the splitting specimen and groove dimensions suitable for the UHPC tensile properties. In this paper, DEWS test, conventional splitting test, and direct tensile test were performed to measure the tensile strength and tensile stress vs. crack opening response of UHPC. The digital image correlation (DIC) technique was utilized to detect the crack propagation paths and fracture modes. Two specimen shapes, three groove angles and three fiber types are utilized to this investigation. The experimental results of 18 DEWSs under tensile loading, including peak strength, tensile stress-COD curves, fracture modes and properties, and the crack paths, are presented. The results show that the UHPC tensile performance used with cubic specimen is less sensitive to groove angle than in the cylinder. An important finding is that DEWS test used with 45° grooved cube specimen presents the lowest variation in peak strength and stress-COD curve for UHPC tensile behaviors. After comparison, the tensile strengths using DEWS test and direct tension test are essential equal in first-cracking and peak strength. The crack paths and fracture mode are basically the same inside the DEWS and direct tension specimens. Accordingly, the DEWS test used with 45° grooved cubic specimen is suggested for measuring the UHPC tensile property.

Comparative study of two diagnostic methods, ultrasound and Magnetic Resonance Imaging in measurement of the angle and depth of trochlear groove

Comparative study of two diagnostic methods, ultrasound and Magnetic Resonance Imaging in measurement of the angle and depth of trochlear groove

Enhancing heat transfer in various grooved annular for Taylor-Couette-Poiseuille flow

The present study investigated the impact of various parameters on pressure drop, Nusselt number, and friction factor in grooved annular channels, which have practical applications in cooling electric motors and generators. The parameters studied include the effective Reynolds number, Taylor number, groove aspect ratio, number of grooves, and groove angle. The k-ω SST turbulence model was employed in CFD simulations for various parameter ranges. These ranges include an effective Reynolds number spanning from 4.42 × 103to 1.6 × 104, Taylor number of 0–2.24 ×106, the groove aspect ratio of 0 to 2, the number of grooves ranging from 5 to 20, and the groove angle ranging from 70° to 130°. As the effective Reynolds and Taylor numbers increase within the ranges noted above, the Nusselt number exhibits a corresponding increase of 9.16 % and 1.77 %, respectively. However, the effective Reynolds number plays a more significant role. Various design factors, including the number of grooves, the aspect ratio, and the groove angle, also influenced the heat transfer enhancement. As any of these factors increase within the specified ranges, the corresponding Nusselt number values increase by 2.35 %, 3.62 %, and 6.09 %, respectively.

Thermal Cavitation Effect on the Hydrodynamic Performance of Spiral Groove Liquid Face Seals.

Cavitation in micro-scale lubricating film could be determined by the fluid's thermal properties, which impacts the hydrodynamic lubrication capacity dramatically. This study aimed to novelly investigate the impact of the thermal cavitation effect on the hydrodynamic performance of liquid face seals, employing the compressible cavitation model, viscosity-temperature effect, and energy equation. The finite difference method was adopted to analyze the thermal cavitation by calculating the pressure and temperature profiles of the lubricating film. The working conditions and geometric configuration of liquid face seals under different thermal cases were further studied to explore their effects on sealing performance. The results showed that thermal cavitation could reduce the temperature difference of liquid film at high speeds, and cavitation would be weakened under temperature gradients, which further dropped off the hydrodynamic performance. Contrary to the leakage rate, the opening forces tended to be lower with the increasing seal pressure and film thickness under high-temperature gradients. Furthermore, apart from the spiral angle of grooves, the hydrodynamic performance exhibited significant variation with increasing groove depth, number, and radius at high-temperature gradients, which meant that the thermal cavitation effect should be considered in the design of geometric grooves to obtain better hydrodynamic performance.

The rotation stability of the tapered rollers in a novel ring-type lapping process

This work introduces a novel ring-type lapping method for precision machining of tapered rollers. In contrast to the conventional centerless grinding, this method allows for the simultaneous machining of a group of tapered rollers. The stable rotation of the tapered rollers during the lapping process is a prerequisite for achieving a high manufacturing accuracy. Therefore, an investigation is conducted to examine the criteria for achieving a stable rotation of the tapered rollers. First, the equilibrium equation for the tapered rollers in the lapping process was established. The stable rotation region for the tapered rollers was determined according to the stable rotation criteria. The impacts of the included angle of straight groove and the contact force of lapping sleeve on the stable rotation region were examined. The results demonstrated that the tapered roller's stable rotation can only be realized when a specific parameter combination was satisfied. Subsequently, to expand the stable rotation region, the electromagnetic driving force was introduced to enhance the lapping process. An electromagnetic lapping sleeve structure was designed according to the critical electromagnetic force required for the tapered roller's lapping process. Furthermore, the structure of the electromagnetic lapping sleeve was optimized by electromagnetic simulation in order to improve the uniformity of the electromagnetic driving force exerted on each tapered roller. Finally, the rotation movement of the tapered rollers and the critical electromagnetic forces exerted on the tapered rollers were validated on a ring-type tapered roller lapping platform. The results demonstrated that the stable rotation of the bearing rollers in the lapping process can be achieved throughout a wide range of processing parameters. The roundness of the tapered rollers was significantly improved from 0.83 μm to 0.47 μm on the stable rotation condition. This study established a solid foundation for the precision machining of tapered rollers.

Prediction of gas-solid nozzle performance based on CFD and response surface methodology

In this work, structural parameters and performance prediction of fan nozzles for powder spraying are investigated. Computational Fluid Dynamics (CFD) was used to simulate the working process of the grooved fan nozzle. A Box-Behnken experimental model was developed to analyze the effects of the structural parameters on the nozzle air flow stability and working performance, taking the nozzle structural parameter contraction angle (α), the ratio of outlet to inlet diameter (d/D), the ratio of outlet diameter to length (L2/d), and the half angle of the “V”– shaped groove (β). The air flow stability and working performance of nozzle were evaluated through coefficient of variation (Cv) and standard deviation (SD). Using multiple regression analysis, the prediction model of Cv and SD on the structural parameters is established. It was obtained that: with the increase of the diameter and length of the nozzle outlet, the spray angle of the nozzle decreases. As the “V”– shaped groove angle increases, the powder spray angle decreases. The effects of structural parameters on Cv are d/D, α, β, and L2/d in ascending order, and on SD are d/D, α, β, and L2/d in ascending order. In addition, the influence of the interaction of each structural parameter on Cv and SD was obtained. This study can provide a reference for the design and structural optimization of fan nozzles for powder spraying.

Investigation of the Shear Mechanism at Sand-Concrete Interface under the Influence of the Concave Groove Angle of the Contact Surface

A “random-type” sand–concrete interface shear test was developed based on the sand cone method, with a focus on the most commonly encountered triangular contact surface morphology. A “regular-type” triangular interface, matched in roughness to the “random-type”, was meticulously designed. This “regular-type” interface features five distinct triangular groove inclinations: 18°, 33°, 50°, 70°, and 90°. A series of sand–concrete interface direct shear tests were conducted under consistent compaction conditions to investigate the impact of varying compaction densities and triangular groove inclinations on the shear strength at the interface. Particle flow simulations were utilized to examine the morphology of the shear band and the characteristics of particle migration influenced by the triangular contact surface. This analysis is aimed at elucidating the influence of the inclination of the triangular groove on the shear failure mechanism at the sand–concrete interface. The findings indicate that: (1) The morphology of the interface significantly impacts the shear strength of the sand–concrete interface, while the shape of the stress-displacement curve experiences minimal alteration. (2) At smaller inclination angles, particle contact forces are arranged in a wave-like configuration around the sawtooth tip, resulting in a non-uniform stress distribution along the sawtooth slope. However, as the inclination angle grows, the stress concentration at the sawtooth tip diminishes, and the stress distribution across the sawtooth slope becomes more consistent. (3) Particle migration is significantly influenced by the sawtooth’s inclination angle. At lower angles, particles climb the structure’s tip through sliding and rolling. As the angle increases, particle motion shifts to shear, accompanied by a transition in friction from surface friction to internal shear friction. This leads to the formation of a wider shear band and an increase in shear strength.

Welding residual stress analysis of the X80 pipeline: simulation and validation

Abstract. In this work, a finite-element welding model of the X80 pipeline is established, and the residual stress is calculated using a direct thermal–mechanical coupling method through the User Material (UMAT) subroutine of the double-ellipsoid moving heat source. The effects of process parameters on the welding residual stress of the X80 pipelines are discussed. The ultrasonic longitudinal critical refraction (LCR) wave-detecting method is adopted to verify the simulation results. The results show that the residual stress at the inner surface is higher than that at the outer surface, and the peak Mises stress at the welding seam approaches the yield stress. With the increase in welding groove angle and heat input, the peak Mises stress increases at the inner surface and decreases at the outer surface, but the high-stress zone at the outer surface broadens. The residual stresses at the outer surface are more sensitive to the welding parameters. The comparison between the simulated results and ultrasonic LCR detection indicates that the finite-element method is feasible, and the simulation results are credible.

Experimental investigation of condensation heat transfer on vertically inclined grooved aluminium surfaces

This study details the experimental investigation of surface condensation heat transfer on vertically inclined aluminium surfaces with simple modifications. A bespoke experimental apparatus was constructed to control the saturation conditions inside the condensation chamber where the test surface is located. The degree of subcooling of the test surface was precisely controlled by an external heat exchanger. The meter bar technique was used to evaluate the condensation heat flux. Using distilled water as the working fluid and a plane aluminium test surface as the baseline case, the experimental apparatus was validated by comparison of the determined heat transfer coefficient with Nusselt’s model of filmwise condensation on a vertical plane surface, where an excellent agreement was obtained. 7 different aluminium test surfaces were subsequently investigated, each one modified with grooves measuring 0.5mm by 0.5mm (height and width), with a consistent spacing of 0.5mm between them. Groove angles relative to the vertical axis of 0° (180°), 30°, 45°, 60°, 90°, 120°, and 150° were investigated, where grooves were symmetrically mirrored at the centre of each test surface. Results highlighted a significant influence of groove angle on the heat transfer coefficient, with the best-performing sample (150˚) producing a maximum enhancement of 45% and an average enhancement of 34% compared to the baseline test surface over the respective range of subcooling.

Effect of groove angle on the residual stress and deformation of nuclear waste container cylinder body welded by plasma arc welding

AbstractAs an important barrier for high‐level radioactive waste transportation and deep burial disposal, the welding quality of nuclear waste container is particularly important. At present, nuclear waste container is usually manufactured by plasma arc welding. Therefore, in order to manufacture nuclear waste container parts with high quality, based on the finite element simulation software simufact welding, this paper uses a combination of numerical simulation and experimental verification to simulate the temperature field, stress field and deformation of the longitudinal weld of 316L nuclear waste container cylinder body by selecting different welding groove angles. The test results show that the groove angle of the V‐groove increases, the residual stress distribution and size increase, and the deformation increases. The stress value of the I‐shaped groove is between the V‐shaped groove angle of 30° and 45°, but the deformation is the smallest. In practical engineering applications, residual stress and deformation need to be considered comprehensive. Reasonable groove angle plays an important role in controlling residual stress and deformation after welding.