Stress Analysis Research Articles

The Effect of Rolling Reduction on the Microstructure Evolution and Slip Behavior of Ta-10W Alloy during Cold Rolling Process

In this study, we investigated the influence of cold rolling reduction on microstructural evolution and slip behavior in Ta-10W alloy fabricated by vacuum arc melting (VAM). As the reduction increased, both single and multiple slips were observed within some grain interiors. At reductions of 20% and 40%, deformation bands, primarily consisting of γ-fiber components, formed within the grain interiors. The fraction of deformation bands (DBs) increased with higher reduction. Conversely, at 60% reduction, in addition to DBs, experimentally observed shear bands (SBs) with a herringbone pattern were formed. Both DBs and SBs predominantly formed in regions of concentrated strain (areas with high kernel average misorientation (KAM) and geometrically necessary dislocations (GND)). As the reduction increased, the misorientation angle between the matrix and the DBs or SBs gradually increased, while the width of the DBs decreased. To investigate the violation of Schmid’s law in Ta-10W alloy, slip trace and resolved shear stress (RSS) analyses were performed on observed slip lines within deformed grains. Contrary to conventional slips, where slip typically occurs on the plane with the highest RSS, slips in the Ta-10W alloy were confirmed to occur even on planes with lower RSS in certain grains. Hence, this study provides experimental evidence of Schmid’s law violation in Ta-10W alloy.

Immigration status microaggressions: A moderated mediation analysis of cultural stress, fear, internalization, and psychological stress among Latinx and Asian college students.

Latinx and Asian people are experiencing an elevated rate of immigration status-related oppression-both systematically and individually-despite actual nationality, and this type of cultural stressor has seen a rampant increase recently in the United States. We aimed to assess the relation and effect of immigration status microaggressions on psychological stress and some mechanisms connected to these experiences. Using a sample of Latinx and Asian college students (N = 776), we unpack the relationships between individual cultural stressors, such as immigration status microaggressions, and psychological stress, by exploring their mediating relation with internalized racism (Mediator 1), and fear of foreign objectification (Mediator 2), using Hayes's (2012) PROCESS Model 6-serial mediation. Furthermore, we expanded on this model, highlighting differences between Latinx and Asian participants (moderator) using a moderated mediation. Findings suggest a full serial mediation. Specifically, the psychological stress associated with immigration status microaggressions was mediated by internalized racism and fear of foreign objectification. Results also highlighted that Latinx participants, compared to Asian ones, showed a significant positive association between immigration status microaggressions with internalized racism and fear of foreign objectification. Furthermore, a significant interaction for Latinx who experience more fear of foreign objectification was positively associated with psychological stress. Indirect effects for each group are discussed. Our study is one of the first to explore cultural stress in the form of immigration status microaggressions in connection with more general forms of psychological stress and internalizing processes for two groups historically persecuted around immigration in the United States. (PsycInfo Database Record (c) 2024 APA, all rights reserved).

Hot-Spot Stress Analyses of a T-Shaped Tubular Joint Subjected to Uniform, Grooving and Non-uniform Corrosion

The study aims to investigate the impact of uniform, grooving and non-uniform corrosion degradation on the hot-spot stresses of a T-shaped tubular joint using the finite element method. The through-thickness linearization method is employed to estimate the hot-spot stresses, allowing a more reasonable consideration of the effect of grooving corrosion and non-unform corrosion. The grooving corrosion degradation is modelled assuming that the corrosion rate of the weld metal is 1.4 times that of the base metal. The non-uniform corrosion is modelled by moving the nodes around the weld by a random distance along the direction perpendicular to the surface. The random distances are generated based on the surface roughness parameter Ra. The results indicate that the stress concentration factor (SCF) increases with the uniform corrosion depth. The grooving corroded tubular joint results in a higher SCF than those of the corresponding uniformly corroded tubular joint. The non-uniform corrosion can lead to SCF deviations from the SCF of the uniformly corroded tubular joint. The SCF deviation at the critical region follows the normal distribution, and its standard deviation increases with Ra.

Analysis of mechanical stresses in silicone rubber joint tubes using a hyper-elastic model

A 2D model of a silicone rubber joint tube is proposed to calculate mechanical pressure. An analysis of radial and circumferential stresses within a joint tube based on a hyper-elastic model, employing finite element method is presented. This paper shows that assuming a constant elastic modulus for rubber leads to miscalculation of stresses within the joint tube. In addition, restricting the expansion ratio without considering the material’s elasticity could elevate the possibility of introducing high circumferential stress. Depending on the elastic modulus and expansion ratio, these circumferential stresses may approach 50% of the material’s tensile strength however, none of the simulated materials showed any critical values. A rigid semiconducting deflector could potentially generate significant circumferential stress, especially at the deflector-joint insulation interface, posing an increased risk if the material is relatively weak. Achieving the required pressure with stiffer materials necessitates a lower expansion ratio, while softer materials demand higher expansion ratios to accomplish the necessary pressure levels.

Finite element stress analysis of nano copper-based anti-friction coating for improved threaded connections in petroleum drilling tools

Threaded connections are commonly used in connecting petroleum drilling tools (PDTs). In this study, we use nano copper (NaCU) and epoxy-resin binder to prepare a NaCU-based anti-friction coating (NaCU-AFC). Furthermore, we use finite element analysis (FEA) to validate torque and pressure distribution on the contact tooth surface of threaded joints of PDTs. The results demonstrate that the NaCU-AFC can effectively reduce torque by 35.66%, and significantly improve anti-sticking performance, thereby extending the service life of PDTs. In summary, this study provides valuable insights for practical applications in coating processes for PDTs.

Small-quantity cooling lubrication in creep-feed grinding: Surface quality and residual stress analysis

Small-quantity cooling lubrication (SQCL) has emerged as a promising eco-friendly alternative to conventional flood cooling in creep-feed grinding processes. This study delves into the influence of various cooling conditions (dry, SQCL, and flood cooling) on the creep-feed grinding dynamics of 420 stainless steel specimens. Key parameters, including friction coefficient, surface texture, and through-thickness residual stresses, are investigated. Both SQCL and flood cooling exhibit marginal reductions in the friction coefficient compared to dry conditions, owing to their lubricating properties. With a smoother surface finish, SQCL grinding exhibits an average roughness of 42 % lower than that of dry grinding. Furthermore, increasing cutting depth and feed rates lead to elevated residual stresses on the specimen's surface, with SQCL cooling demonstrating substantial reductions compared to dry conditions. The SQCL cooling condition yields surface residual stresses 46–48.28 % lower than those observed in the dry condition. This study sheds light on the efficacy of SQCL as an alternative cooling method in enhancing surface quality and mitigating residual stresses in creep-feed grinding processes.

Crystal plasticity based constitutive model for deformation in metastable β titanium alloys

Due to attractive mechanical properties, metastable β titanium alloys have become very popular in many industries including aerospace, marine, biomedical, and many more. It is often the complex interplay among the different deformation mechanisms that produces many of the sought-after properties, such as enhanced ductility, super-elasticity, and shape memory effects. Stress induced martensitic transformation is an important deformation mechanism for these alloys. Understanding of it and the influence it has on the microstructural evolution of materials is of great importance. To this end we have developed a crystal plasticity based constitutive model which accounts for both martensitic phase transformation and slip based plasticity simultaneously in metastable β titanium alloys. We present a new formulation for the evolution of martensite transformation, based on physical principles and crystal plasticity theory. To understand and demonstrate this feature of the model, a parametric assessment of the newly developed constitutive model is conducted. This is followed by first of its kind analyses of stress induced martensitic transformation in metastable β titanium alloys. We firstly present validations against uniaxial loading experiments for different metastable β titanium alloys exhibiting stress induced martensite transformation. As part of this, single crystal simulations in metastable β titanium alloys are used for the first time to investigate the interaction of individual transformation systems during unconstrained transformation. This study shows good agreement between the experimental and simulated responses during all stages of deformation in which elastic, transformation and finally the slip stage are exhibited. Relatively ‘strong’ and ‘weak’ orientations for transformation are observed, consistent with experimental studies. The work done here demonstrates the ability of this crystal plasticity finite element method to capture physical mechanisms while bringing new insight about the interaction of different deformation mechanisms in metastable β titanium alloys.

Failure characteristics and fracture mechanism of overburden rock induced by mining: A case study in China

This study employs similar simulation testing and discrete element simulation coupling to analyze the failure and deformation processes of a model coal seam's roof. The caving area of the overburden rock is divided into three zones: the delamination fracture zone, broken fracture zone, and compaction zone. The caving and fracture zones' heights are approximately 110 m above the coal seam, with a maximum subsidence of 11 m. The delamination fracture zone's porosity range is between 0.2 and 0.3, while the remainder of the roof predominantly exhibits a porosity of less than 0.1. In addition, the numerical model's stress analysis revealed that the overburden rock's displacement zone forms an 'arch-beam' structure starting from 160 m, with the maximum and minimum stress values decreasing as the distance of advancement increases. In the stress beam interval of the overburden rock, the maximum value changes periodically as the advancement distance increases. Based on a comparative analysis between observable data from on-site work and numerical simulation results, the stress data from the numerical simulation are essentially consistent with the actual results detected on-site, indicating the validity of the numerical simulation results.

Temporomandibular joint stress analysis of patients with different mandibular deformities during unilateral molar occlusion

Mandibular prognathism, retrusion and deviation are common mandibular deformities. They can lead to functional and aesthetic problems due to their important role in the oral system. Different from other occlusions, unilateral molar occlusion often occurs during mastication, which has a deep impact on the functions of temporomandibular joints (TMJs). Therefore, the study of unilateral molar occlusion is of great importance and significance to the daily life of patients with mandibular deformities. A total of 35 individuals were involved in this study, including 11 asymptomatic subjects, 10 patients with mandibular prognathism, 5 patients with mandibular retrusion and 9 patients with mandibular deviation. Finite element (FE) models corresponding to the unilateral molar occlusion were constructed. During unilateral molar occlusion, mandibular deformity increases the pressure on the condyle and articular disc. Compared with mandibular protrusion or retraction, facial asymmetry will significantly increase the stress of TMJ. Chewing on the non-deviated side also will lead to higher stress in the TMJ of patients with mandibular deviation. Therefore, patients with mandibular deviation have the highest risk of temporomandibular disorder (TMD), and it is recommended that patients with mandibular deviation chew bilaterally or with the deviated side.

Elasto-plastic residual stress analysis of selective laser sintered porous materials based on 3D-multilayer thermo-structural phase-field simulations

Residual stress and plastic strain in additive manufactured materials can exhibit significant microscopic variation at the powder scale, profoundly influencing the overall properties of printed components. This variation depends on processing parameters and stems from multiple factors, including differences in powder bed morphology, non-uniform thermo-structural profiles, and inter-layer fusion. In this research, we propose a powder-resolved multilayer multiphysics simulation scheme tailored for porous materials through the process of selective laser sintering. This approach seamlessly integrates finite element method (FEM) based non-isothermal phase-field simulation with thermo-elasto-plastic simulation, incorporating temperature- and phase-dependent material properties. The outcome of this investigation includes a detailed depiction of the mesoscopic evolution of stress and plastic strain within a transient thermo-structure, evaluated across a spectrum of beam power and scan speed parameters. Simulation results further reveal the underlying mechanisms. For instance, stress concentration primarily occurs at the necking region of partially melted particles and the junctions between different layers, resulting in the accumulation of plastic strain and residual stress, ultimately leading to structural distortion in the materials. Based on the simulation data, phenomenological relation regarding porosity/densification control by the beam energy input was examined along with the comparison to experimental results. Regression models were also proposed to describe the dependency of the residual stress and the plastic strain on the beam energy input.

Peridynamic differential operator for stress analysis of imperfect functionally graded porous sandwich beams based on refined zigzag theory

This study focuses on the stress analysis of imperfect functionally graded porous (FGP) sandwich beams using the Peridynamic Differential Operator (PDDO) and Refined Zigzag Theory (RZT). Functionally graded materials (FGMs) can be found in diverse engineering applications since they offer smooth transitions in the mechanical properties of distinct materials, unlike traditional composite materials. Micro-voids and porosities may appear inside the FGMs due to technical challenges during the manufacturing process of such materials. Therefore, understanding the stress variations of the FG sandwich beams with porosities/micro-voids, which are called imperfect FGMs, under loads is of vital importance. In order to achieve the porous configuration in the FG structures, the modified rule of mixtures is applied to calculate the effective material properties of FGMs. The RZT is very suitable for stress analysis of laminated composites, especially for thick and moderately thick beams. It contains only four kinematic variables and eliminates the use of the shear correction factors. In this study, the equilibrium equations of the RZT are solved by means of the PDDO for the stress analysis of imperfect FG sandwich beams having uniform and non-uniform porosity distributions. The PDDO transforms the differential equations into their nonlocal form, namely integral form, providing highly accurate approximations of the derivatives. A comprehensive PDDO analysis is performed for the investigation of the influence of the material variation, and even and uneven porosity distributions on the stress variations of the imperfect FG sandwich beams. It is noted that when the FG core exhibits soft material distributions, the effect of porosity is evident. The even type porosity distribution pattern is more influential on the axial displacement and stress variations in comparison with those of the uneven type porosity distribution pattern.

Pore-scale simulation of flow in porous rocks for wall shear stress analysis

Pore-scale simulation of flow in porous rocks for wall shear stress analysis

A Simple Method for Identifying the Natural Frequency of a Micro Satellite with a Primary Structure Made of Aluminum Alloy

Microsatellites must survive severe mechanical conditions during their launch phase. Usually, the structural design of a micro satellite is performed using the internal stress analysis and the natural frequency analysis, which are based on a finite element method (FEM). The validity of this structural design is evaluated through vibration tests. In an early stage of development, which has a FEM model of a satellite in the process of creation, presumption of the minimum natural frequency of a satellite may be difficult. In this study, a simple method for determining the longitudinal and lateral minimum natural frequencies of microsatellites during the ascent phase was clarified. The structure of the microsatellites used in this research is made of aluminum alloy, and they have a monocoque structure. The Young’s modulus and moment of inertia of area used to calculate the minimum natural frequencies were determined using the area ratio of the monocoque structure to the entire satellite. When the method proposed in this study is used, the calculated values agree with the vibration-tested values within 10%. In particular, in the case of W6U-type satellites, the two agree within a range of approximately 2% in the longitudinal direction and approximately 5% in the lateral direction. In the early stages of a satellite structure design when a FEM cannot be created, the proposed method will work effectively as the method of determining the minimum natural frequency. In order to simplify the process of microsatellites development, this paper describes a practical estimation method of the minimum natural frequency for microsatellites.

Research on the residual stress of stainless steel pipe after overlay repair

The weld overlays are widely used to repair metal butt welds or piping components by depositing weld metal on the outside surface of the welds and piping components. This paper presents the detailed residual stress distribution of girth weld in stainless steel pipe after butt welding and weld overlay repair by using finite element analysis. Two dimensional (2D) cross-section models, axisymmetric assumptions for piping girth welds are used to simulate the welding process in order to predict the residual stress distribution in the weld and base material. A project has been implemented to validate the analytical models used to perform welding residual stress analysis against measured residual stresses data in literature. It is found that the simulation results of butt welding are consistent with the experimental results in literature, which means that the analysis model and its results are accurate and reliable. A series of simulations are conducted to investigate the changing rules of influencing factors of overlay repair for stainless steel pipe. The results show that appropriate interpass temperature and heat input, increasing the thickness of overlay can effectively increase the range of compressive stress in pipe, so as to prevent and limit the generation and propagation of cracks. This research may provide an important support for the formulation of weld overlay repair standards in service.

Ex Vivo Analysis of Cell Differentiation, Oxidative Stress, Inflammation, and DNA Damage on Cutaneous Field Cancerization.

Cutaneous field cancerization (CFC) refers to a skin region containing mutated cells' clones, predominantly arising from chronic exposure to ultraviolet radiation (UVR), which exhibits an elevated risk of developing precancerous and neoplastic lesions. Despite extensive research, many molecular aspects of CFC still need to be better understood. In this study, we conducted ex vivo assessment of cell differentiation, oxidative stress, inflammation, and DNA damage in CFC samples. We collected perilesional skin from 41 patients with skin cancer and non-photoexposed skin from 25 healthy control individuals. These biopsies were either paraffin-embedded for indirect immunofluorescence and immunohistochemistry stain or processed for proteins and mRNA extraction from the epidermidis. Our findings indicate a downregulation of p53 expression and an upregulation of Ki67 and p16 in CFC tissues. Additionally, there were alterations in keratinocyte differentiation markers, disrupted cell differentiation, increased expression of iNOS and proinflammatory cytokines IL-6 and IL-8, along with evidence of oxidative DNA damage. Collectively, our results suggest that despite its outwardly normal appearance, CFC tissue shows early signs of DNA damage, an active inflammatory state, oxidative stress, abnormal cell proliferation and differentiation.

Constraining Shear Strength of Fault Damage Zone Using Geodetic Data and Numerical Simulation

AbstractShear strength of damage zone, representing the stress threshold for rupture initiation, is a critical parameter in faulting mechanics. Despite its significance, the damage‐zone's shear strength has not been estimated in natural earthquake ruptures. Here we employed coseismic deformation and strain, kinematic slip model, and finite element modeling to determine the elastic properties and peak shear stress of coseismic damage zones along the 2021 Mw 7.4 Maduo earthquake. Through the analysis of the lowest shear stress resulting in surface ruptures and the highest stress without surface rupture, we constrained the strength within a range of 7–17 MPa. Our result is consistent with strength (5–16 MPa) of sandstone samples from laboratory tests, demonstrating the validity of this estimation. Although factors such as fault maturity and confining pressure influence strength variation, the strength can directly reflect the stress threshold required for macroscopic surface rupture formation in fault damage zones dominated by sandstone.

Analysis of temperature stress and critical heating temperature for hydronic airport pavement

The hydronic heated pavement system has been widely used for snow and ice removal in airports and other transportation infrastructure facilities because of its good snow melting efficiency and environment friendliness. However, the study of the temperature stress distribution in hydronic pavement and the corresponding critical operation method shows many insufficiencies, which allows security problems during system operation. This paper investigated the temperature stress of the hydronic pavement near the pipes with a 3D finite element model. This model was validated by the measured temperature stress in a full-scale hydronic snow melting experiment system. The locations of the maximum compressive and the time-varying tensile stress in the hydronic pavement were reported. The maximum temperature stresses of the hydronic pavement with various design and operation parameters were compared, and the sensitive parameters were proposed. In particular, the critical fluid temperature with various design and weather parameters was presented by comparing the maximum temperature stress in the pavement with the failure strength of concrete material. The findings show the maximum compressive stress appears near the hydronic pipe, and the maximum tensile stress appears at the midpoint between two adjacent pipes after heating for 2 h. Maximum tensile stress increases with pipe embedded depth, pipe diameter, fluid temperature, and pavement capacity, but decreases with air temperature and pipe spacing. To ensure the safety of hydronic pavement, the critical fluid temperature under different conditions is controlled within the range from 38 °C to 77 °C.

Impact of Psychosocial Factors on the Activity of Crohn's Disease: A Cross-Sectional Analysis of Social Support, Stress, and Flare-Up Incidence.

Background/Objectives: Crohn's disease is a chronic and debilitating intestinal disorder that alternates between remission and active flare-ups, often leading to hospitalization. Social support is known to enhance adaptation to the disease and modulate stress perception in patients, while stress may exacerbate symptoms. The aim of this study was to examine the roles of perceived stress and social support in Crohn's disease and their impact on the frequency of flare-ups. Methods: A cross-sectional observational study was conducted, assessing stress and social support in a cohort of 91 patients with Crohn's disease during flare-up and remission phases. The Perceived Stress Scale (PSS-14) and a Social Support Questionnaire were utilized for evaluation. We examined the relationship between stress and social support in Crohn's disease. The interaction between the variables studied was also observed, considering the stage of the disease. Finally, we carried out an analysis of the influence of these two variables on the development of flare-ups in Crohn's disease. Results: The study revealed that patients experience higher stress levels during flare-ups and that these levels are amplified by a lack of social support. A significant relationship was identified between the levels of social support and the occurrence of flare-ups, indicating that better social support is associated with fewer flare-ups. Conclusions: Patients with Crohn's disease in the flare-up phase are subject to considerable stress. A deficit in social support is linked to an increase in stress levels. The interaction between social support and stress plays a critical role in the development of flare-ups.

Microstructure and texture evolution in AZX311 Mg alloy during in-plane shear deformation

The current study examined the deformation mechanisms, microstructure, and texture evolution in AZX311 Mg alloy sheets subjected to in-plane shear (IPS) deformation. Different levels of shear strains, with values 0.05, 0.10, and 0.15, were applied along the rolling direction (RD) using a specialized in-plane shear testing jig. The strain measurement for the applied shear deformation was conducted utilizing the digital image correlation (DIC) technique. The strain distribution was found to be nearly homogeneous over sufficiently large areas, thereby allowing the microstructural measurements to yield relevant statistical data. A thorough microstructural examination across the thickness using electron back-scattered diffraction (EBSD) revealed that the application of IPS strain led to the formation of a significant number of tensile twins (TTWs) in the sheet. This was evidenced by the emergence of two satellite peaks at the periphery of the pole figures. As the shear strain increased, the proportion of TTWs in the material also increased, encompassing the entire parent grain and leading to the formation of what has been termed as “all-twinned microstructure”. The microstructural and texture investigation after IPS deformation revealed that TTWs were the dominant deformation mechanism that defined the microstructure and texture under IPS deformation, while dislocation slip activity was dominated by prismatic slip, as evidenced by the resolved shear stress analysis in this study. Consequently, this research highlights the effect of IPS deformation on the microstructure and texture evolution throughout the thickness of an Mg alloy sheet and elucidates the underlying mechanisms.

Effect of heat treatment processes on the Cu-electrodeposited through glass vias (TGV) plate

Based on laser-induced deep etching technology and through-hole filling techniques, TGV interposers were successfully fabricated. The residual stress in the Cu overburden film directly affects the yield improvement after subsequent grinding of the interposer. Therefore, we studied the evolution of residual stress, microstructural changes, and micro-nano mechanical properties within the Cu overburden film after heat treatment at different temperatures. Residual stress analysis using the sin2Ψ method with an X-ray diffractometer (XRD) indicates that during the process of increasing temperature from 100°C to 200°C, the internal residual stress in the Cu overburden film changes from compressive stress to tensile stress. Furthermore, the maximum absolute value of the residual stress, 70.09 MPa, appears at room temperature, and the minimum absolute value of the residual stress, 15.59 MPa, occurs after the heat treatment process at 200°C. Electron backscatter diffraction (EBSD) microstructural analysis shows that the application of heat treatment can effectively accelerate static recrystallization (SRX), promote a higher proportion of high-angle grain boundaries (HAGB), and refine grain size. Additionally, a (001) preferred orientation at high residual stress states and a (111) preferred orientation at low residual stress states are observed. Nanoindentation test results indicate that the Cu overburden film treated at 100°C has the most potential for removal during the grinding process.