T he dramatic progress in the analysis of human, animal and plant genomes as well as parallel developments such as the human cancer gene anatomy project have created an enormous demand for low-cost high throughput technologies for DNA and RNA analysis. Chip-based molecular techniques if available in satisfactory quality for diagnostic applications will enable major analytical issues in health care such as predisposition, cancer, infectious diseases and others to be addressed. DNA micro-arrays have been predicted to become a key technology in molecular analysis for nearly one decade now. Although their proportion in the research market (e.g. expression profiling) has increased significantly they still play a minor role in clinical and medical diagnostic fields. Main drawbacks for the implementation of BioChips in clinical routine analysis are insufficient reproducibility, lack of standardization as well as expensive chips and detectors. With respect to BioChip production, industrial standards and uniform protocols have not yet been defined. Therefore different BioChip layouts and analytical performance cannot be compared. This article describes the development and production of DNA/RNA BioChip arrays for diagnostic applications emphasizing in particular quality controlled production processes with high reproducibility of each step. In order to achieve the required analytical performance, many of the currently used components and techniques such as substrate material, coupling chemistry, arraying, probe design, hybridization and high resolution scanning were reevaluated by IMNT and replaced by appropriate new approaches. In addition, TECAN has developed a novel nanopipetting solution based on GENESIS pipetting robot to dispense volumes as small as 0.5 nanoliters (nl).