AbstractThis study introduces a feasible approach for preparing Al2O3‐based ceramics with highly controllable performance via binder jetting. The Al2O3‐based ceramics were prepared using Al2O3 and H3BO3 as raw materials. The results showed that the samples prepared with 0.24 mol H3BO3 exhibited high apparent porosity (64%–66.67%), well‐bending strength (3.46–8.53 MPa), and low thermal conductivity (0.113–0.329 W·m−1·k−1 at 200–800°C). It was observed by an electron microscope that the increase of boric acid content led to the in‐situ formation of more aluminum borate grains in the sample. Meanwhile, the remaining Al2O3 reacts with silicon oxide in the impregnation solution to form mullite whiskers. The whiskers ensured that the sample had superior mechanical properties and lower thermal conductivities. Based on the above properties, the possibility of Al2O3‐based ceramics application in the aerospace field can be speculated.