Corrosion Resistance Of Alloy Research Articles

Revealing the effect of iron content on the microstructure evolution, mechanical properties and corrosion resistance of the A356-T6 aluminum alloys

Recently, the A356 alloy has been widely used in various fields owing to its low cost, excellent mechanical properties, and formability. However, the existence of Fe can significantly affect the comprehensive properties of A356 alloys. The present study systematically investigated the effects of different Fe contents on the microstructures, mechanical properties, and corrosion resistance of recycled A356-T6 alloys using different characterization technologies, including optical microscopy (OM), scanning electron microscopy (SEM), electron probe X-ray micro-analysis (EPMA), tensile tests, and electrochemical tests. The results suggest that the volume fraction of the Fe-rich particles gradually increases with increasing Fe content, and their morphologies display a transformation from granular and short rod-like to acicular and Chinese-script. While the ultimate tensile strength of the A356-T6 alloys with different Fe contents remained relatively stable, their yield strengths gradually increased. Meanwhile, the elongation experiences a stepwise drop owing to the increase in the number fraction of brittle needle-shaped β-Al5FeSi (β-Fe) phases. Moreover, the results of the electrochemical tests suggest that a dramatic decline in the corrosion potential and an increase in the self-corrosion current density occurred with an increase in the Fe content, resulting in a considerable deterioration of the corrosion resistance.

Corrosion and wear mechanisms of rare earth (Gd, Sc, Y)-doped Zr-based amorphous alloys

Rare-earth elements have been utilized in the design and development of new amorphous alloys to improve the corrosion and wear resistance of Zr-based amorphous alloys. In this study, a rare-earth doped Zr-based amorphous alloy (Zr-BMG(RE)) was prepared by the copper mold casting method, which was investigated by corrosion and wear experiments. The results show that Zr-BMG(RE) has a completely amorphous structure, and the doping of rare earths Gd and Y raises the crystallization transition temperature of the amorphous. The addition of rare earth elements Gd and Sc increases the microhardness of Zr-based amorphous alloys, while rare earth element Y causes a slight decrease in microhardness. Gd and Sc will make Zr-based amorphous materials corrosion current density increases, the material pitting and localized corrosion, acid corrosion resistance is reduced. Y doping improves the self-corrosion potential of Zr-based amorphous alloys, reduces the corrosion current density, the surface passivation film is the densest, and the degree of charge transfer on the metal surface is the most difficult, Zr-BMG(Y) has a better corrosion resistance compared with other alloy materials. Zr-BMG(Gd) has the smallest friction rate (1.72×10-7mm3N-1mm-1), and the wear rates of the rare earth doped Zr-based amorphous alloys are all smaller than that of Zr-BMG, and the main loss mechanism of Zr-based amorphous alloys is the interaction of adhesive wear, abrasive wear, oxidative wear and fatigue wear. The mechanism of corrosion and wear resistance of rare earth to Zr-based amorphous alloys is discussed, which provides a new idea for the design of amorphous alloys.

Corrosion resistance in LNG plant design: Engineering lessons for future energy projects

Corrosion resistance is a critical consideration in the design and operation of liquefied natural gas (LNG) plants, where harsh environmental conditions and aggressive chemicals can significantly impact asset integrity and safety. This paper explores engineering lessons learned from past LNG projects, emphasizing the importance of corrosion management strategies to enhance the longevity and reliability of energy infrastructure. The study highlights key factors contributing to corrosion in LNG facilities, including materials selection, environmental exposure, and operational practices. By employing advanced materials such as corrosion-resistant alloys and coatings, engineers can mitigate corrosion risks, leading to reduced maintenance costs and extended equipment lifespan. The paper examines successful case studies where proactive corrosion management has been implemented, showcasing innovative engineering solutions such as cathodic protection, corrosion monitoring systems, and design modifications that enhance resistance to corrosion-related failures. Furthermore, it addresses the role of regular inspections, predictive maintenance, and risk-based approaches in identifying potential corrosion issues before they escalate into significant problems. As LNG plants continue to proliferate globally, the integration of corrosion resistance into design and operational frameworks becomes increasingly vital. This paper also discusses emerging technologies and materials that hold promise for improving corrosion resistance, including nanotechnology and smart coatings that provide real-time monitoring capabilities. By learning from past projects and embracing a proactive approach to corrosion management, future energy projects can enhance safety, reduce operational risks, and achieve greater sustainability in their operations. Ultimately, the lessons derived from this research will contribute to developing best practices for designing and operating LNG plants and other energy facilities, ensuring that they meet the challenges of a rapidly evolving energy landscape.

Effect of Surface Roughness on the Electrochemical Behavior and Corrosion Resistance of TiTaNbZrAg Alloy with Different Amounts of Tantalum in Bulk Composition

The corrosion behavior of the TiTaNbZrAg alloys with different amounts of tantalum (0%, 10% and 20%) and with distinct surface topography (smooth and rough) was investigated in phosphate buffer solution (PBS) for long-time immersion (1000 h). By this approach, we expect to bring about new insights into the influence of both the amount of Ta in the alloy composition and the surface topography on the corrosion behavior of the Ti-based alloys. The corrosion resistance was studied by Open Circuit Potential (OCP), Potentiodynamic Polarization (PP), and Electrochemical Impedance Spectroscopy (EIS). From the potentiodynamic investigations, it was observed that all types of samples showed good corrosion resistance (i.e., Rcorr < 10 µm y−1) and may be used successfully for medical applications. However, the samples with smooth surfaces and with a certain amount of Ta (10% and 20%) exhibit the best corrosion performance (Rcorr < 1 µm y−1). As regards the samples with rough surfaces, the results evidenced that they showed lower corrosion resistance (1 < Rcorr < 3 µm y−1), suggesting that the Ta presence does not necessarily hinder the corrosion processes. Actually, the synergetic effect of both the presence of Ta and surface roughness plays an important role in corrosion resistance.

Corrosion resistance and biocompatibility of carbon ion implanted AZ31B magnesium alloy

The poor corrosion resistance of magnesium limits its clinical applications. Accordingly, in the present study, carbon ions were incorporated into a AZ31b magnesium alloy surface via carbon plasma immersion ion-implantation to improve its corrosion resistance and biocompatibility. The surface morphology and properties of the modified alloy were evaluated by field-emission scanning electron microscopy, water contact angle measurement, Raman scattering, X-ray photoelectron spectroscopy, and energy dispersive X-ray spectroscopy. Furthermore, compositional depth profiles were obtained by glow discharge optical emission spectroscopy, revealing a Gaussian-like distribution of carbon concentration. Electrochemical and hydrogen-evolution analysis demonstrated the successfully improved corrosion resistance of the AZ31b Mg alloy, while its biocompatibility was demonstrated by MTT and cell-adherence assays.

Evaluation of Different Electrolytic Solution Composition on the Microstructure and Corrosion Study on AZ31 Magnesium Alloy Using PEO Method

Abstract Magnesium (Mg) and its alloys are widely used in orthopedic implants due to their mechanical compatibility with bone tissue. However, their susceptibility to corrosion can compromise mechanical strength over time. The present study aims to enhance the corrosion resistance of AZ31 Mg alloy through Plasma Electrolytic Oxidation (PEO) coatings incorporating Hydroxyapatite (HAP). The effects of 5g of HAP in different electrolytic solutions—Sodium Silicate (Na2SiO39H2O) + Potassium Hydroxide (KOH) and Sodium Phosphate (Na₃PO₄) + Triethanolamine (C6H15NO3)—on the microstructure and corrosion characteristics were evaluated. The phase composition was analyzed using X-ray Diffraction (XRD) and Energy Dispersive Spectroscopy (EDS), while the surface morphology and cross-section of the coatings were assessed using Field Emission Scanning Electron Microscopy (FESEM). Corrosion studies were performed using Potentiodynamic Polarization (PDP) and Electrochemical Impedance Spectroscopy (EIS) under Simulated Body Fluid (SBF) conditions. The results showed that the sample with the solution containing 5 g of HAP + Na₃PO₄ + C₆H₁₅NO₃ (PS-2) exhibited superior anti-corrosion properties compared to the sample with 5 g of HAP + Na₂SiO₃·9H₂O + KOH (PS-1). Notably, the cross-sectional analysis revealed significantly smaller pores in the PS-2 coatings. Among the two coated samples, the highest polarization resistance of 3.06 × 10⁶ Ω·cm² was observed for PS-1, while PS-2 showed a lower resistance of 2.9 × 10⁶ Ω·cm², correlating with their morphological characteristics. These findings suggest that sodium phosphate and triethanolamine improve biocompatibility when combined with pure AZ31 Mg alloy and HAP coatings.

Corrosion resistance and biocompatibility of magnesium alloy with bioactive glass-reinforced hydrogel composite coatings

Magnesium (Mg) alloy is a promising candidate for biodegradable implants; however, its rapid degradation can create an unstable physiological environment that hampers tissue regeneration. To address this challenge, a polyvinyl alcohol (PVA) hydrogel composite reinforced with bioactive glass (BG) particles was developed as a coating for Mg alloy pellets, which underwent laser surface texturing (LST) and salting-out processes. results demonstrate that these treatments significantly enhance both the adhesiveness and swelling of the hydrogel coating. Notably, electrochemical corrosion assessments reveal a marked improvement in corrosion resistance, with the Mg–B1-L-S specimen exhibiting the highest performance after salting-out treatment. Electrochemical corrosion assessments revealed a significant enhancement in corrosion resistance for Mg alloy with the hydrogel coating, with the Mg–B1-L-S specimen showing superior performance following salting-out treatment. Immersion tests in simulated body fluid (SBF) confirmed the protective effect of the coatings, indicating that the addition of BG particles and salting-out treatment reduced mass loss and maintained pH stability. Biocompatibility evaluations through in vitro viability tests and osteogenic differentiation assays indicate that the Mg–B1-L and Mg–B1-L-S specimens exhibit superior cell activity, surface adhesion, and osteogenic potential. These findings highlight the effectiveness of PVA-BG hydrogel composite coatings in enhancing the corrosion resistance and biocompatibility of Mg alloy implants, positioning this approach as a significant advancement in the development of biodegradable materials for biomedical applications.

Improved wear and corrosion resistance of magnesium AZ80 alloy prepared by laser surface remelting

Laser surface remelting (LSR) is a laser-based surface treatment method. In the LSR process, microstructural defects such as cracks and porosity are suppressed in addition to grain refinement, and the mechanical properties are improved. The present research investigated the effects of LSR parameters on the microstructure, wear, and corrosion behavior of Mg AZ80 alloy. The results showed that in LSR, the coarse-grained (29.8 μm) structure of AZ80 was transformed into a fine-grained structure (3.1 μm) with no microstructural defects. The evaporation of Mg during LSR and the formation of Al-rich and Mg-poor phases are the most important challenges in the surface treatment of AZ80. This limitation was solved by optimizing the LSR parameters, which included a gas flow rate of 2 L min−1, pulse duration of 3 ms, scanning speed of 3 mm s−1, pulse frequency of 8 Hz, and heat input of 64 J mm−1. The prevention of Mg evaporation was associated with the elimination of porosity and cracks, reducing of the solidification range, and uniform distribution of β-Mg17Al12 precipitation phases in α-Mg refined grains. The tribological behavior of the laser-treated region showed that the COF, depth of the wear scar, wear rate, and wear volume loss were reduced by 18%, 48%, 37%, and 66%, respectively, compared to AZ80. This result is attributed to the refinement of α-Mg grains and the uniform distribution of β-Mg17Al12 in the laser-treated region. The results of the polarization curves of the corrosion test in 3.5 wt% NaCl solution showed that the optimal laser-treated region with the lowest corrosion current density (34.68 × 10−6 μA.cm−2) and highest self-corrosion potential (1.425 V) exhibited the highest corrosion resistance. A slight change in the breakdown potential current slope in the laser-treated region indicates the formation of a protective film on the surface after the completion of LSR, which increases corrosion resistance.

Effect of Zr addition on the corrosion resistance of Ti-Mo alloy in the H2O2-containing inflammatory environment

Reactive oxygen species (ROS), produced by immune cells during inflammatory reaction, are known to promote corrosion of standard biomedical materials such as CP-Ti and Ti-6Al-4V. Electrochemical corrosion in the ROS environment can be further accelerated in the vicinity of fretting regions, where titanium can be polarized towards negative potentials. This study considers both of these aspects and presents corrosion analysis under complex inflammatory conditions for Ti-Mo and Ti-Mo-Zr alloys, which offer exceptional strain-hardening behavior and ductility. Combining electrochemical impedance spectroscopy (EIS) and atomic emission spectroelectrochemistry (AESEC) allowed us to understand the origin of ROS-induced corrosion. At free corrosion conditions, Zr was found to suppress oxide layer growth without any significant effect on the dissolution process. On the other hand, Zr suppressed dissolution rate under cathodic potentials. Although applying cathodic potential resulted in a rapid increase of dissolution rate, cross-section transmission electron microscopy (TEM) analysis did not reveal significant influence of the short cathodic polarization on the oxide film growth during further prolonged exposure at free corrosion conditions.

SLM Magnesium Alloy Micro-Arc Oxidation Coating

In this study, we utilized Selective Laser Melting (SLM) technology to fabricate a magnesium alloy, and subsequently subject it to micro-arc oxidation treatment. We analyzed and compared the microstructure, elemental distribution, wetting angle, and corrosion resistance of the SLM magnesium alloy both before and after the micro-arc oxidation process. The findings indicate that the SLM magnesium alloy exhibits surface porosity defects ranging from 2% to 3.2%, which significantly influence the morphology and functionality of the resulting film layer formed during the micro-arc oxidation process. These defects manifest as pores on the surface, leading to an uneven distribution of micropores with varying sizes across the layer. The surface roughness of the 3D-printed magnesium alloy exhibits a high roughness value of 180 nanometers. The phosphorus (P) content is lower within the film layer compared to the surface, suggesting that the Mg3(PO4)2 phase predominantly resides on the surface, whereas the interior is primarily composed of MgO. The micro-arc oxidation process enhances the hydrophilicity and corrosion resistance of the SLM magnesium alloy, thereby potentially endowing it with bioactivity. Additionally, the increased surface roughness post-treatment promotes cell proliferation. However, certain inherent defects present in the SLM magnesium alloy samples negatively impact the improvement of their corrosion resistance.

Influence of Low-Energy High-Current Electron Beam Exposure on the Phase Composition and Corrosion Resistance of the AM60 Magnesium Alloy

The surface of an AM60 (Al – 5.5, Zn – 0.2, Cu – 0.009, Fe – 0.005, Si – 0.1; Ni – 0.002, Mn – 0.3 wt.%, Mg – the rest) magnesium alloy was exposed to a low-energy high-current electron beam. After the irradiation, the content of the β-phase (Mg17Al12) decreases and the aluminum content increases in the alloy surface layer. After the exposure to the electron beam, the corrosion resistance of the alloy in a 1-molar NaCl solution increases significantly compared to the initial state. The physical reason for the increase in the alloy corrosion resistance after exposure to the electron beam is the higher corrosion resistance of the oxide film formed on the alloy surface due to the increased aluminum content.

Effects of Strontium Modification on Corrosion Resistance of Al-Si Alloys in Various Corrosive Environments.

This study investigates the impact of strontium (Sr) additions on the corrosion resistance of an LM6 (A413) aluminium alloy. By incorporating varying concentrations of Sr (0.01 wt.% and 0.05 wt.%), the morphological and corrosion behaviours of the alloy were analysed under different corrosive environments, including sulphuric acid, sodium hydroxide, and sodium chloride solutions. The results demonstrate that Sr modifications significantly enhance the alloy's corrosion resistance, with the most substantial improvement observed at 0.05 wt.% Sr. The analysis revealed that the weight loss of the alloy in sulphuric acid decreased by 2.5% with 0.05 wt.% Sr after 10 days of immersion, due to the formation of a stable passive oxide layer. In sodium hydroxide, however, the weight loss was reduced by 5% with 0.05 wt.% Sr after 10 days, indicating aggressive uniform corrosion. In the 3.5% sodium chloride solution, the corrosion rates remain relatively low, and the 0.05 wt.% Sr alloy showed a decrease in corrosion product formation over time, suggesting enhanced resistance. Detailed surface analyses, including 3D profiling and morphology assessments, revealed that Sr additions refine the eutectic silicon phase, transforming it from a coarse to a more desirable fibrous or lamellar structure, thus improving the alloy's overall performance. The innovative findings underscore the potential of Sr as an effective microstructural modifier for enhancing the durability and longevity of Al-Si alloys in corrosive environments.

Exploring wear, corrosion, and microstructure in PEO coatings via laser surface treatments on aluminum substrates

The inadequate resistance to corrosion and wear of Al-based alloys is a major hindrance to their extensive use. Plasma electrolytic oxidation (PEO), a common and efficient coating technique, creates an oxide coating similar to ceramic on the surface of Al-based alloys, thereby improving their ability to withstand corrosion and wear. Studies have shown that PEO treatment can significantly enhance the short-term corrosion and wear resistance of Al-based alloys. To improve the long-term corrosion resistance of PEO coatings, researchers are now exploring the combination of laser processes with the PEO process. Laser processing is a simple yet efficient technique known for its flexibility, precision, and control. Various laser procedures are recognized for their ability to improve the resistance to wear and corrosion of PEO coatings applied on Al substrates and their alloys. Laser melting procedures have the capability to standardize and modify the microstructure of aluminum-based alloys. This review focuses on enhancing the anti-corrosion and anti-wear properties of aluminum alloys through the integration of laser surface treatments with PEO technology.

Enhancing corrosion resistance of lightweight metal alloys through laser shock peening

In this study, we investigated the effects of laser shock peening (LSP) on the corrosion resistance of lightweight metal alloys, specifically AA6061 and AZ31. LSP was performed underwater, using a nanosecond pulse laser and without using a protective coating or layer on the workpiece. The corrosion behaviors of these alloys were analyzed through electrochemical tests, including open circuit potential, electrochemical impedance spectroscopy, and potentiodynamic polarization measurements. The results demonstrated that LSP significantly improved the polarization resistance, and higher laser power intensities led to increased corrosion resistance and reduced corrosion rates. This enhancement in anti-corrosion performance is attributed to the formation of a protective oxide layer on the surface, acting as a barrier against corrosion. The findings underscore the potential of laser surface treatment as a viable technique for enhancing the corrosion resistance of lightweight metal alloys.

Enhanced Anti-Corrosion and Biological Performance of Plasma-Sprayed Nb/ZrO2/HA Coatings on ZK60 Mg Alloy

Niobium (Nb) and zirconium dioxide (ZrO2) were doped into hydroxyapatite (HA) to fabricate HA-based composite coatings prepared on a ZK60 magnesium alloy by plasma spraying technology to improve anti-corrosion and biocompatibility for clinical applications. The results revealed that the Nb-enriched coating exhibits fewer cracks and pores with a flat surface due to the decreased temperature gradient during spraying, and small needle-like structures can fill the cracks and pores in the ZrO2-contained coating, resulting in a more uniform and dense surface. Compared to coatings with only niobium or zirconium dioxide, the ZrO2/Nb/HA composite coating significantly enhanced the mechanical properties and corrosion resistance of the magnesium alloys. Among all the specimens, the ZrO2/HA coating and ZrO2/Nb/HA coating revealed high surface hardness values (327.73 HV and 293.80 HV, respectively). However, the higher hardness value made the ZrO2/HA coating fragile and more likely to crack, while the ZrO2/Nb/HA coating avoided this shortcoming and exhibited a more comprehensive performance. During immersion tests, the ZrO2/Nb/HA coating exhibited a gradual pH increase and minimal mass loss, and the cytocompatibility test demonstrated promising cellular activity.

Powder bed fusion of solid and permeable Crofer 22 APU parts for applications in chemical process engineering

AbstractAdditive manufacturing of metals has attracted significant attention across various industries. However, its adoption in certain chemical and energy sectors remains constrained by the absence of optimized alloys tailored for high temperatures and corrosive environments. This study explores the laser-based powder bed fusion processing of Crofer 22 APU, a high-temperature, corrosion-resistant alloy ideal for applications such as methane steam reforming reactors, high-temperature fuel cells, and palladium membrane supports. Systematic optimization of laser parameters including laser power, hatch distance, point distance, and building angles was conducted for both dense and porous objects. Dense parts achieved a relative density of 0.9999 and surface roughness of Sa= 41.27±1.48 on a 45$$^\circ$$ ∘ overhang. Porous samples showed a porosity range of 28.655.5% and surface roughness Sa 22.2 $$\upmu$$ μ m to 45.9 $$\upmu$$ μ m as hatch distance increased from 0.12 mm to 0.16 mm. Additionally, an 8YSZ coating applied via screen printing demonstrated the impact of hatch distance and laser power on surface quality. The combination of additive manufacturing of Crofer 22 APU and screen printing of 8YSZ simplifies the preparation of metallic supports for Pd-based membranes, reducing fabrication time and cost by shortening the number of preparation steps. This technique offers a promising approach for scaling up membranes and membrane reactors.

Unveiling the influence of zirconium on the corrosion behavior of Fe-36Ni Invar alloy

The influence of zirconium (Zr) on the corrosion resistance of Fe-36Ni Invar alloy in a 3.5 wt% NaCl solution was systematically investigated. Results indicated that adding Zr promoted the formation of Zr-bearing intermetallic compounds (Ni7Zr2 and Ni2Zr). The phases suppressed the grain growth and numerous dislocations were enriched around the Ni-Zr phases. Unfortunately, the incorporation of Zr into Fe-36Ni Invar alloy impaired corrosion resistance. The marked disparity in Volta potential between the Ni-Zr phases and the matrix signified the existence of micro-galvanic coupling, which caused the matrix to dissolve preferentially. Furthermore, the matrix around the Ni-Zr phases possessed high dislocation density, promoting the emergence of local galvanic corrosion. The introduction of Zr also decreased the protectiveness of the passive film, which was ascribed to the reduction of the thickness of the passive film and the beneficial oxide content in the passive film.

Effect of stage gas nitriding on corrosion and wear resistance of Ti6Al4V alloy in physiological environment

The wear and corrosion resistance of the Ti6Al4V alloy after gas nitriding combined with stage heat treatment was studied in the physiological environment. It was shown that nitriding temperature at the first stage of the heat treatment mainly effects on the surface quality and microhardness of the treated alloy. The corrosion behaviour of the nitrided Ti6Al4V alloy was studied in Ringer's solution, which simulates the physiological environment of human body. It was shown that the corrosion resistance of the alloy is enhanced by increasing thickness and TiN content in the nitride layer, and improving surface quality. The tribological characteristics of the nitrided Ti6Al4V alloy in a tribo-pair with PE-UHMW were evaluated in a 10 % aqueous solution of chondroitin sulfate, which simulates the synovial fluid. It was established that reducing nitriding temperature at the first stage of the heat treatment improved the wear resistance of the treated alloy due to decrease of the surface roughness and microhardness.

Corrosion of Copper, Cupronickel, Nickel Aluminium Bronze and Super-Duplex Stainless Steel Rotating Cylinder Electrodes in Seawater under Turbulent Flow Conditions

The corrosion of uncoated metals in a marine environment restricts the choice of suitable engineering metals and alloys. Anodic dissolution of metal and cathodic reduction of oxygen are important processes and formation of a surface oxide film can affect both electrode reactions. Charge transfer and mass transfer data can provide information on corrosion rate and mechanism. Several metals and alloys having a history of use in marine engineering are considered, including copper, two copper alloys (cupronickel and nickel aluminium bronze) plus a more recent addition to strong, corrosion resistant alloys (a super duplex stainless steel). The rotating cylinder electrode offers the benefits of a controlled, turbulent flow of electrolyte, facilitating controlled mass transfer in a compact cell geometry which is well-suited to bench-top operation. These features are illustrated using a variety of electrochemical techniques, including open-circuit potential vs time monitoring, linear sweep voltammetry, rotation speed step- or potential step current transients and linear polarisation resistance measurements. Seawater taken from Langstone Harbour, Hampshire, UK, was filtered, air-saturated, pH 8.0 and maintained at 25 °C. Dimensionless group correlations and graphical plots (using an analogous approach to the Koutecky-Levich equation for an RDE) enabled contributions of charge transfer-, mixed- and mass transfer- controlled data to be appreciated, allowing the Tafel slopes of electrode reactions, the diffusion coefficient of dissolved oxygen, the mass transfer coefficient for oxygen reduction and the mean corrosion rate to be estimated.

Comprehensive evaluation of corrosion resistance and biocompatibility of ultrafine-grained TiMoNb alloy for dental implants

To address the limited wear resistance observed in traditional titanium alloys, we have developed an ultrafine-grained equiatomic TiMoNb compositionally complex alloy (CCA) with exceptional wear resistance. However, there is a significant lack of in vitro and in vivo evaluation of the TiMoNb CCA for biomedical applications. In this study, we comprehensively evaluate the corrosion behavior, tribo-corrosion performance, biocompatibility, and osseointegration of the TiMoNb alloy. Our findings indicate that the alloy exhibits strong corrosion resistance and stable tribo-corrosion behavior, attributed to the presence of Ti-rich nanoscale precipitates that impede tribo-corrosion-induced shear deformation, along with a protective nanoscale oxide layer. Furthermore, in vitro and in vivo evaluations demonstrate the excellent biocompatibility of the TiMoNb alloy and reveal its ability to promote the regeneration of defective femurs and its favorable bone osseointegration capability. Overall, our study underscores the potential of the TiMoNb alloy as a promising material for dental implants and provides valuable insights into the tribo-corrosion mechanisms of ultrafine-grained alloys.