Properties Of Alloys Research Articles

Large and reversible elastocaloric effect induced by low stress in a Ga-doped Ni-Mn-Ti alloy

The Solid-state cooling based on caloric effects is considered a potential alternative to conventional refrigeration technology, which uses ozone-depleting gases. Several shape memory alloys have attracted attention for solid-state cooling since they present a high reversibility of the caloric effect, which depends mainly on thermal hysteresis and sensitivity to the applied field. In the present work, a study substitution of Mn by Ga in the Ni50Mn34Ti16 alloy led to diminished thermal hysteresis in the martensitic transformation by 6 K. The elastocaloric effect, thermal and microstructure properties of a polycrystalline Ni50Mn32Ti16Ga2 alloy have been characterized. The elastocaloric effect was obtained indirectly from the length change as a function of temperature at constant stress. An isothermal entropy change (ΔSISO) of 23.0 J kg−1 K−1 during heating and 22.0 J kg−1 K−1 during cooling was observed for applied stress of 160 MPa. In addition, the ΔSISO is reversible for a temperature span between 287 and 319 K, reaching a maximum of 20.5 J kg−1 K−1 at 299 K. The thermal hysteresis changed slightly while the applied stress increased up to 160 MPa since the sensitivity of the martensitic transformation temperatures to stress was 0.150 K M/MPa during cooling and 0.160 K/MPa during heating. The X-ray diffraction analysis revealed a mixture of B2-type cubic austenite, 5 M modulated martensite, and a second intermetallic phase identified as Ni3Ti. All these results were obtained around room temperature.

Influence of P and C co-alloying on soft magnetic properties and crystallization behavior of FeSiBPCCu nanocrystalline alloys

In this study, multicomponent synergistic effects were adopted to enhance the glass-forming ability (GFA), processing window (PW), thermal stability, and soft magnetic properties (SMPs) of FeCuSiB nanocrystalline alloys (NAs) with high Fe and Cu contents via P and C co-alloying. The co-addition of P and C is beneficial for enhancing the GFA, expanding the PW, and increasing the crystallization resistance of the compound phases in present FeCuSiBPC alloys. Consequently, the Fe81.5Cu1.7Si3.8B9P3C1 alloy exhibited a large optimum TA window of up to 100 °C and a large tA window of 40 min for nanocrystallization. Crystallization kinetic analysis showed that the co-addition of P and C led to a high-frequency factor (v) in the precipitation of α-Fe crystals, which was related to the high nanocrystal density (Nd) of α-Fe. This result may be attributed to the nucleation of α-Fe by Cu and CuP clusters. Additionally, the co-addition of P and C increased the growth active energy (Ep) of the α-Fe crystals because of their larger atomic diffusion resistance. The high Nd and Ep values led to the formation of fine nanostructures and excellent SMPs in FeCuSiBPC alloys. Therefore, the Fe81.5Cu1.7Si3.8B9P3C1 NA obtained by annealing at 420 °C for 30 min exhibited excellent SMPs with a Bs of up to 1.78 T, a low Hc of 7.5 A/m, and a high μe of 9863 (@1kHz). This study provides technical and theoretical guidance for optimizing the composition and processability of NAs with high Fe and Cu contents, paving the way for mass production of high-performance soft magnetic NAs.

Increasing the high-temperature mechanical properties of Mg-Gd-Y-Zn alloys by adding AlN/Al particles

The AlN particles reinforced Mg-10Gd-3Y-1Zn (GWZ) composites were prepared by mixing AlN/Al particles using ball milling followed by stirring casting method. The influence of AlN/Al particles on the microstructural evolution and high-temperature mechanical properties of GWZ alloys were revealed and discussed. With AlN/Al particles added into the as-cast alloys, the Mg3RE phase was transformed into lamellar LPSO phase, while the content of Al2RE and LPSO phase increased. Since the Al2RE and AlN were effective nucleation sites for α-Mg, the grain size of AlN/Al-GWZ composites was reduced obviously from 126.1 to 39.8 μm. After homogenization, due to the coherent lattice matching relationships between 18R-LPSO phase and Al2RE or AlN particles, the 18R-LPSO phase nucleated on the Al2RE and AlN particles. After ageing treatment, the 2AlN/Al-GWZ composite showed the optimum mechanical properties at 250 °C, with the yield strength, ultimate tensile strength and elongation of 247.1 MPa, 265.5 MPa and 4.0%, respectively. The strengthening effect was primarily originated from the AlN particles, Al2RE and LPSO phases in the 2AlN/Al-GWZ composite. Besides, the composites can achieve the enhancement of high-temperature strength without the sacrifice of plasticity due to the coordinated deformation of AlN particles as well as the refinement of grains.

Review of Surface Treatment Technology for Improving Wear Resistance of Magnesium Alloys

Background: As the lightest metal structural material in engineering, magnesium alloy has excellent mechanical properties, such as high specific strength, high specific stiffness, good damping performance, and good machinability. It is widely used in the fields of precision parts, automobiles, aerospace, and military. However, poor friction and wear performance are significant magnesium defects of the alloys, which make its use limited in some areas with high working conditions, so it is essential to improve the wear resistance of the magnesium alloy surface. Objective: The aim of this study was to summarize the technology of improving the wear resistance of magnesium alloy in recent year. The influence of different surface treatment technology for enhancing friction and wear properties was also analyzed, which could provide a reference for related scholars and researchers. Method: In this paper, the literature related to friction and wear properties of magnesium alloys in recent years were reviewed, the principles of various surface treatment technology of magnesium alloys were explained, and the advantages and disadvantages of each technology were analyzed. Results: Based on the literature analyses related to the wear resistance of magnesium alloys, the problems existing in the surface treatment technology for improving the wear resistance of magnesium alloys are summarized, and future development directions are put forward. Conclusion: Among the technologies to improve the wear resistance of magnesium alloys, the combination of various techniques can better meet the working demands. The environmentally friendly and efficient manner has a good prospect for development.

Local element segregation-induced cellular structures and dominant dislocation planar slip enable exceptional strength-ductility synergy in an additively-manufactured CoNiV multicomponent alloy with ageing treatment

We proposed an additively manufactured equiatomic CoNiV multicomponent alloy (MCA) using a conventional laser powder bed fusion (LPBF) method, and an exceptional strength-ductility synergy of the alloy was attained through a simple post-ageing treatment. Pronounced hierarchical microstructures were achieved in our printed alloys, including heterogeneous grain structures, and intragranular cellular structures composed of interior domain with limited dislocations and cell walls led by significant vanadium local segregation. Besides the outstanding mechanical properties at room temperature of 298 K, a giga-pascal yielding strength (> 1.1 GP) and over 40% uniform elongation were attained in the aged specimen deformed at a cryogenic temperature of 77 K, predominating the mechanical properties of many alloys reported in previous works. Such exceptional performance of the aged alloy can be mainly ascribed to considerable local chemical orders (LCOs), aggravated elemental fluctuation in the alloy matrix, and intensified vanadium segregation at walls of intragranular cellular structures which can strongly interact with dislocations. As a result, a planar slip array of dislocations with an extremely high density, namely large numbers of slip bands that can sustain and transfer high strains, dominates the deformation microstructures, thus efficiently strengthening and toughening the aged alloy, especially at a low temperature like 77 K. The above post-ageing strategy is readily and low-costly employed on additively manufactured MCAs with relatively high stacking fault energy (SFE) and proved as a feasible method to produce high-performance structural materials for extreme conditions.

Effects of Scandium doping on the deuterium absorption and desorption behavior of titanium films

Understanding the effects of Scandium (Sc) on the hydrogen absorption and desorption capabilities and the underlying mechanisms within Ti–Sc alloys is crucial for their applications as hydrogen storage materials. In this study, we explore the influence of Sc on deuterium (D) behavior in Titanium (Ti) films through a combination of experimental characterization and theoretical simulations. The Sc-doped Ti films with different Sc ratio were prepared using magnetron sputtering. Our findings indicate that Sc doping raises the D absorption temperature from 350 °C to 500 °C, and the Sc-doped Ti deuteride films exhibit higher apparent activation energies and temperatures for D desorption. Results from both experiments and DFT calculations indicate that these phenomena are attributed to the atomic size effect, in which the larger Sc atoms reduce the Ti–H spacing, thereby strengthening the interaction between the adjacent Ti atoms and H atoms. The enhanced interaction presents a greater challenge for H atom diffusion within α-Ti and complicates the dissociation of TiH2. This study provides a vital theoretical and experimental basis for understanding the effects of Sc doping on the hydrogen absorption and desorption properties in titanium alloys.

Magnesium alloys in the automotive industry: Alloying elements and their impact on material performance

This study aims to systematically review and evaluate the application of magnesium (Mg) within the automotive sector, with a focus on enhancing fuel efficiency and supporting environmental sustainability. The review emphasizes the latest advancements in cast magnesium alloys, wrought magnesium alloys, and functional magnesium materials, including the development of novel Mg-based materials. The environmental impact of utilizing magnesium in automotive components is also critically analyzed. Recent innovations, particularly in the fields of nanocomposites and alloying, have significantly enhanced the mechanical properties of magnesium alloys, such as increased strength and improved grain refinement, making them suitable for high-temperature applications. The findings suggest that the competitive pricing and enhanced properties of magnesium and its alloys are key drivers for their widespread adoption in automotive manufacturing. The paper provides a detailed discussion on the current trends in magnesium alloy applications, with particular focus on the role of alloying elements and strategies to address associated challenges. This comprehensive review outlines the recent technological advancements in magnesium materials and their relevance to modern engineering applications in the automotive industry.

Microstructures and properties of AlZnMgCu alloys refined by nano Al3Ti-TiB2-AlN-TiN/Al inoculant ribbons.

Nano Al3Ti-TiB2-AlN-TiN/Al inoculant ribbons containing a large number of evenly distributed nanoparticles, such as Al3Ti (sized about 300nm), TiB2 (sized about 100nm), AlN (sized about 150nm), and TiN (sized about 200nm), were prepared by vacuum rapid quenching furnace to refine AlZnMgCu alloys. The nano Al3Ti-TiB2-AlN-TiN/Al inoculant ribbons showed an excellent inoculant effect, which modified the dendrite crystals to equiaxed crystals and refined the grains from 122 ± 4µm to 36 ± 5µm by the addition of 0.3 wt% nano Al3Ti-TiB2-AlN-TiN/Al inoculant ribbons. In addition to nano Al3Ti and TiB2 particles, nano AlN and TiN particles also have a certain orientation relationship with α-Al, which suggests that these particles possess nucleation potency to α-Al. After inoculation with 0.3% nano Al3Ti-TiB2-AlN-TiN/Al inoculant ribbons, the ultimate tensile strength, yield strength, and average microhardness of the AlZnMgCu alloys increased from 246MPa, 79MPa, and 112 HV to 319MPa, 100MPa, and 136 HV, or by 29.7%, 26.6% and 21.4%, respectively.

Enhance forming properties of 7075-T6 aluminium alloy by two-step electromagnetic forming and electrical pulse treatment

Enhance forming properties of 7075-T6 aluminium alloy by two-step electromagnetic forming and electrical pulse treatment

Solving Ambiguity in EBSD Indexing of Long-Period Stacking Ordered (LPSO) Phase in Mg with Template Matching Approach

Magnesium (Mg) alloys with long-period stacking ordered (LPSO) phases are receiving increasing interest because of their excellent mechanical performance. The close similarity in atomic stacking sequences between different LPSO polytypes and Mg lattice often leads to ambiguous indexing in electron backscatter diffraction (EBSD), a commonly used material characterization technique. Instead of the Hough transformation approach used in commercial software, an alternative indexing approach, which can catch subtle differences by matching experimental patterns with simulated ones, is explored in this study. Our results, showing ~94% of mapping data being correctly indexed as the target phase, 14H LPSO, demonstrate the capability of not only resolving the LPSO phases but also distinguishing different LPSO polytypes. This approach offers a valuable, if not unique, solution for the microscale characterization of LPSO phases, enabling precise microstructure tuning to further promote the mechanical properties of Mg alloys.

Microstructure and Properties of 7050-T74 Aluminum Alloys with Different Zn/Mg Ratios

Aluminum alloy 7050-T74 with varying zinc-to-magnesium (Zn/Mg) mass fractions was synthesized using melt casting and hot extrusion techniques. This study investigated the influence of different Zn/Mg ratios on the microstructure, mechanical properties, and corrosion resistance of the alloy. Light microscopy, scanning electron microscopy (SEM), transmission electron microscopy (TEM), tensile testing, and corrosion testing were employed as analytical methods. The findings indicate that as the Zn/Mg ratio increases from 2.36 to 3.84, the proportion of low-angle boundaries (LABs) within the alloys initially rises and then decreases, achieving a balance between high strength and favorable elongation. Specifically, at a Zn/Mg ratio of 2.72, the alloy exhibits a tensile strength of 641 MPa, a yield strength of 609 MPa, and an elongation of 10.1%. Additionally, increasing the Zn/Mg ratio to 2.90 slightly reduces intergranular corrosion resistance while enhancing exfoliation corrosion resistance.

Improving the Bio-Tribological Properties of Ti6Al4V Alloy via Combined Treatment of Femtosecond Laser Nitriding and Texturing

This paper presents a compound laser surface modification strategy to enhance the tribological performance of biomedical titanium alloys involving femtosecond laser nitriding and femtosecond laser texturing. First, high-repetition-rate femtosecond pulses (MHz) were used to melt the surface under a nitrogen atmosphere, forming a wear-resistant TiN coating. Subsequently, the TiN layer was ablated in air with low-repetition-rate femtosecond pulses (kHz) to create squared textures. The effects of the combined nitriding and texturing treatment on bio-tribological performance was investigated. Results show that compared with the untreated samples, the single femtosecond laser nitriding process increased the surface hardness from 336 HV to 1455 HV and significantly enhanced the wear resistance of titanium, with the wear loss decreasing from 9.07 mg to 3.41 mg. However, the friction coefficient increased from 0.388 to 0.655, which was attributed to the increased hardness, roughness within the wear scars, and the formation of hard debris. After combined treatment, the friction coefficient decreased to 0.408 under the optimal texture density of 65%. The mechanisms for the improvement in friction behavior are the reduction in contact area and the trapping of hard debris.

Reshaping precipitate structure and morphology in an Al-Zn-Mg-Cu alloy through dislocation-precipitate interactions

Mechanical properties of age-hardenable alloys are significantly influenced by the intricate interplay between precipitates and mobile dislocations. This study examined how dislocations interact with nanosized precipitates at the atomic scale in an under-aged Al-Zn-Mg-Cu alloy. Results revealed that precipitates hinder dislocation movement but are also sheared by them during deformation. Furthermore, the sheared precipitates experienced structural collapse and deviated from their usual evolutionary path, forming ordered but non-periodic topologically close-packed structures and altered morphologies. The discoveries provide insights into dislocation-precipitate interactions and strain-induced structural changes, which could inspire strategies to modulate precipitates with tailored microstructures and thereby improved alloy properties.

Tuning the physical properties of ternary alloys (NiCuCo) for in vitro magnetic hyperthermia: experimental and theoretical investigation

Most of published research on magnetic hyperthermia focused on iron oxides, ferrites, and binary alloy nanostructures, while the ternary alloys attracted much limited interest. Herein, we prepared NiCuCo ternary alloy nanocomposites with variable compositions by mechanical alloying. Physical properties were fully characterized by XRD, Rietveld analysis, XPS, SEM/EDX, TEM, ZFC/FC and H-M loops. DFT calculations were used to confirm the experimental results in terms of structure and magnetism. The results showed that the fabricated nanoalloys are face centered cubic (FCC) with average core sizes of 9–40 nm and behave as superparamagnetic with saturation in the range 4.67–42.63 emu/g. Langevin fitting corroborated the superparamagnetic behavior, while law of approach to saturation (LAS) was used to calculate the magnetic anisotropy constants. Heating effciencies were performed under an alternating magnetic field (AMF, H0 = 170 Oe and f = 332.5 kHz), and specific absorption rate (SAR) values were determined. The highest magnetic saturation (Ms), heating potentials, and SAR values were attained for Ni35Cu30Co35 containing the lowest Cu but highest Ni and Co percentages, and the least for Ni15Cu70Co15. Importantly, the nanoalloys reached the required temperatures for magnetic hyperthermia (42 °C) in relatively short times. We also showed that heat dissipiation can be simply tuned by changing many parameters such as concentration, field amplitude, and frequency. Finally, cytotoxicity viability assays against two different breast cancer cell lines treated with Ni25Cu50Co25 nanoalloy in the presence and absence of AMF were investigated. No significant decrease in cancer cell viability was observed in the absence of AMF. When tested against tumorigenic KAIMRC2 breast cancer cells under AMF, the NiCuCo nanoalloy was found to be highly potent to the cells (~ 2-fold enhancement), killing almost all the cells in short times (20 min) and clinically-safe AC magnetic fields. These findings strongly suggest that the as-prepared ternary NiCuCo nanoalloys hold great promise for potential magnetically-triggered cancer hyperthermia.

Modifying Microstructure and Improving Mechanical Properties of New Ti-Al-V Titanium Alloys via Fe Addition

A comprehensive study was carried out to investigate the effects of Fe addition (0–0.9 wt.%) on the microstructure evolution and mechanical properties of Ti-6Al-4V alloys. The results indicate that Fe addition has a significant refinement effect on the microstructure of titanium alloys; specifically, 0.9 wt.% Fe addition can lead to a 47.37% decrease in the width of lamellar α. The modulus also decreases by 18.89% with the increase in the Fe content, being 91.40 GPa in Ti-6Al-4V-0.9Fe. And the microhardness and wear resistance are improved due to Fe addition. In addition, the constitutive equation of the Fe content and the elastic compliance coefficient were calculated, which can better describe the relationship between Fe addition and the elastic–plastic properties of titanium alloys. The slip systems’ activity during the deformation process was also discussed using the Schmid factor. It shows that Fe addition is beneficial for the activity of prismatic and pyramidal slip systems, especially in the {101¯0} <112¯0>, {101¯1} <112¯3>, and {112¯2} <112¯3> slip systems.

Preparation and excellent mechanical properties of nanocrystalline GW103K Mg alloy by HDDR technology

Grain size of GW103K Mg alloy powder were markedly refined to about 45 nm from 20 μm by an optimized hydrogenation-disproportionation-desorption-recombination (HDDR) process. By changing temperature, hydrogen pressure and time, the optimum hydrogenation conditions are explored by orthogonal design. Then the complete dehydrogenation process was determined by using single factor control variables. Furtherly, the HDDRed powder was spark plasma sintering (SPS) sintered and hot extruded to prepare GW103K alloy bulk. XRD, OM, scanning electron microscopy (SEM), and transmission electron microscope (TEM) were used to analyze the phase transformation and microstructure evolution, based on which the grain refining mechanism during the HDDR were discussed. The optimum HDDR parameters for preparing nanocrystalline Mg alloy powders are hydriding at 550 °C under 5 MPa hydrogen pressure for 24 h and dehydriding at 550 °C for 8 h in vacuum. The nanocrystalline GW103 alloy presents a notable dimensional stability and the grain size of the alloy bulk is 43 nm after SPS and hot extrusion. As a result, the nanocrystalline GW103K specimens exhibit excellent mechanical properties compared to the coarse-grained counterparts. Especially, the nanocrystalline GW103K alloy has a tensile elongation of 21.1% which is much more than those of the as-cast and as-extrusion alloys.

Evolution of microstructure and properties of CuCr50 alloy prepared by liquid phase sintering coupled with complementary copper infiltration

CuCr alloy has become the preferred contact material in the field of environmental protection vacuum switches because of its good mechanical and electrical properties, and the development of preparation technology of highly dense and homogeneous CuCr alloy has become one of its research directions. In this paper, the concepts of liquid phase sintering and complementary copper infiltration are coupled to prepare CuCr50 alloys, which are subjected to secondary treatment using solid solution as well as aging heat treatments, to observe the evolution of the microstructure and properties of CuCr50 alloys. It is found that CuCr50 alloy can be prepared stably by liquid phase sintering coupled with complementary copper infiltration. The average particle size of the Cr-rich phase in CuCr50 alloy is 48.9 μm after liquid phase sintering, solid solution treatment and aging treatment, and the uniformity of the distribution of the Cr-rich phase is improved compared with the billet and sintered state. At this time, the density of the CuCr50 alloy is 7.94 g·cm−3, the electrical conductivity is 22.77 MS·m−1, and the hardness reaches 113.2 HB. Compared with the requirements in the national standard GB/T 26867-2011, the density, conductivity, and hardness are increased by 0.51%, 42.3%, and 41.5%, respectively. The peak of the density of states at energies around −5 eV on the total density of states diagram is contributed by the superposition of the 3d orbitals of Cu and the 3d orbitals of Cr, which is a reason for the stable existence of the CuCr50 alloy.

Effect of ultrasonic shot peening on microstructure and properties of Cu-Ti alloy

Abstract Modified surface layers with refined grain size and high hardness characteristics were prepared on a Cu-Ti alloy using ultrasonic shot peening (USP) by controlling the shot diameter. The phase structure and organization morphology of the modified layer were analyzed using X-ray diffraction (XRD), optical microscopy (OM) and scanning electron microscope (SEM). The hardness, wear resistance and corrosion resistance of the modified layer were systematically characterized. The results showed that the comprehensive surface properties of the sample was optimized at a shot diameter of 3.0 mm. The average grain size was refined to 12.4 nm under the high-frequency impact of steel balls. Owing to the grain refinement and work hardening, the surface hardness, wear resistance and corrosion resistance of the sample was significantly improved. Among these, the surface hardness of the sample was enhanced from 257.68 HV0.1 to 313.51 HV0.1, the volume wear rate was decreased from 0.3305 um2/N to 0.1707 um2/N, and the self-corrosion current density was also decreased from 1.658×e-5 mA/μm2 to 4.053×e-6 mA/μm2. It was shown that USP is one of the effective methods for preparing Cu-Ti alloys with excellent surface properties.

Influence of Heat Treatment on the Microstructure and Mechanical Properties of TC4 Alloy Fabricated by Selective Laser Melting

Influence of Heat Treatment on the Microstructure and Mechanical Properties of TC4 Alloy Fabricated by Selective Laser Melting

Additive manufacturing of heat-resistant aluminum alloys: a review

Abstract The capability for synergistic advancements in both making and shaping afforded by additive manufacturing (AM) enables the flexible production of high-performance components. Boosted by the growing demand for heat-resistant aluminum alloys in the moderate-temperature weight-critical applications, AM of heat-resistant aluminum alloys constitutes a burgeoning field. Although numerous advances have emerged in recent years, there remains a gap in the review literature elucidating the newly-developed alloy systems and critically evaluating the efficacy. This state-of-the-art review presents a detailed overview of recent achievements on the heat-resistant aluminum alloy development. It begins with the introduction of various AM technologies and the pros and cons of each technique are evaluated. The enhancement mechanisms associated with printability and high-temperature properties of AM aluminum alloys are then delineated. Thereafter, the various additively manufactured aluminum alloy systems are discussed with regard to the microstructure, heat resistance and high-temperature performance. An emphasis is put on the powder bed fusion-laser beam (PBF-LB) as it has garnered significant attention for heat-resistant aluminum alloys and the vast majority of the current studies are based on this technique. Finally, perspectives are outlined to provide guidance for future research.