In this study, TiB2/Al-Si composite material was fabricated by addition of Al-TiB2 master alloy, and the influence of varying micro-sized TiB2 particle content on the mechanical and tribological properties of the composite material was investigated. The results revealed that the introduction of TiB2 particles effectively refined the Al-Si matrix alloy microstructure, thereby enhancing the mechanical properties and wear resistance of the Al-Si matrix alloy. When the TiB2 particle content reached 0.8 wt%, the composite material exhibited optimal mechanical properties with a tensile strength of 318 MPa and elongation of 7.2 %, improving of 8.9 % and 69.1 %, respectively, compared to the matrix alloy. Moreover, wear rates of the composite material demonstrated significantly lower than the matrix alloy under different loading conditions in this paper. The improved mechanical properties of the composite material were attributed to grain refinement strengthening, second phase strengthening and the coefficient of thermal expansion strengthening. Under low loads, abrasive wear was the dominant wear mechanism; while under high loads, a combination of abrasive and adhesive wear occurred. The addition of TiB2 particles effectively enhanced the hardness of the matrix alloy, reduced the dynamic friction coefficient, suppressed adhesive wear, and improved the wear resistance of the composite material.
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