This study used a plant-based antimicrobial agent (Trachyspermum ammi or Ajowan essential oil) to develop a water-based coating emulsion with polyvinyl alcohol as a binder. The emulsion was spray-coated onto the packaging paper to achieve antimicrobial properties and prevent disease transmission during the e-commerce supply chain. The coated papers were studied for their morphological, chemical, mechanical, barrier, and antimicrobial behaviors. The presence of Ajowan oil on coated paper was confirmed by infrared spectroscopy and surface morphology. In parallel, the time-bound release of volatile Ajowan oil from the coated papers was demonstrated when stored in a controlled environment using UV–vis spectroscopy. Both bending stiffness and tear strength significantly increased for coated papers due to the presence of polyvinyl alcohol in the coating, whereas the high concentration of oil resulted slight decrease in tensile and burst strength of coated papers. Finally, the antimicrobial activity of coated paper was checked against S. aureus and E. coli at different concentrations of Ajowan oil in coating and was found to be effective for 10 days. The coated papers also showed remarkable antimicrobial activity when tested against all unknown microbes on bare human hands.
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