_ For drillers, The Geysers is a unique sort of hell. It is one of the only places on Earth where a shallow well can reach a highly fractured reservoir so hot that it only produces steam. That steam powers 18 power plants generating 835 MW of electricity, making this 45-square-mile area the world’s most prolific geothermal power producer. High drilling costs there also stand out. Drilling a well requires 60 days or so and generates a lot of damaged drill bits and drillpipe. The drilling rigs have the size and power of modern onshore rigs, but a close look reveals there’s no topdrive. Below the rig floor there is a rotary table, known as a Kelly drive because it can spin drilling pipe without being in the line of fire of the steam flowing out when running slotted casing into the steam-production zone. When they get to that zone, they switch from drilling fluid and mud to injecting a high-pressure stream of air because of the enormous fluid losses anticipated when they reach that highly fractured level. A drill bit that lasts 500 ft in this harsh, highly fractured rock has had a long run. And the rugged terrain—mountains to a Texan but hills to a Californian—makes this a hard place to move a rig. “The Geysers is its own animal, for sure,” said Sam Noynaert, a Texas A&M professor who was a key member of a team of drilling experts and scientists that drilled a well in The Geysers to test if faster drilling methods from the oil business could work there. The two upper sections went pretty well, considering. As they went deeper, they repeatedly had to deal with severe fluid losses. Still, they had shaved nearly 6 days off the average drilling time. But when they reached the highly fractured steam-producing payzone and their drilling method changed to air drilling, things got worse with drill bits failing after runs as short as 21 ft. As a Geysers drilling paper presented at the Stanford Geothermal Workshop earlier this year delicately put it: “The air section proved to be more challenging.” The Blob The Geysers has a long history. The heat source is “a large blob of silica-rich magma (which) forced its way through Earth’s crust beneath the Coast Range,” according to the description of an image from NASA. That flow about 1.3 million years ago from deep within the earth heated the overburden, making the rock brittle and prone to fracturing. Over time, water seeped into those hot fissures, creating hot springs that were awed by Native Americans and later attracted tourists to a nearby resort hotel. By the 1960s drillers were tapping the steam in those payzones for commercial power generation, which peaked at 2,000 MW in 1987. It declined from there as steam production depleted the reservoir. Eventually, the output was stabilized at its current level by injecting water from sewage-treatment plants into the production zone.
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