To date, silicone elastomers intended for food and skin contact are considered compliant as long as their weight loss during a thermal treatment (200 °C, 4 h) is below 0.5 wt%. The common assumption is that this weight loss is caused almost entirely by potentially harmful volatile siloxane oligomers. The present study questions this assumption, first time balancing the initial content and the thermal removal of volatile siloxanes in 48 silicone materials. A GC-FID method for a specific determination of linear (L4 up to L24) and cyclic siloxane oligomers (D4 up to D25) was developed and validated against 1H NMR and thermal desorption GC-MS analysis. All samples contained significant amounts of cyclic siloxanes, while linear trimethylsiloxy terminated oligomers were not detected. Only a weak correlation between the weight loss after thermal treatment and the initial content of cyclic siloxanes was determined for most samples. However, rapid adsorption of humidity from ambient air and its incomplete removal during sample conditioning were determined as crucial aspects in conventional gravimetric compliance testing for silicone articles. Consequently, the specific determination of volatile cyclic siloxane profiles via GC-FID is suggested as the more reliable approach for a compliance decision.
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