Adoption Of 3D Printing Research Articles

Low-cost fabrication of digital light processing 3D printed conical microneedles for biomedical applications

The 3D printing of microneedles has become an emerging area of research focus due to its ability to rapidly create microneedle arrays with parametrically variable geometry and composition. Through direct fabrication or via replica molding, 3D printed microneedles can facilitate iterative array assessment and act as a screening tool to quickly establish optimal parameters for tissue insertion and capacity for biomarker monitoring or drug release. However, the widespread adoption of 3D printing by microneedle array researcher group faces multiple barriers: (1) Investment in 3D printing systems that are traditionally associated with high-resolution pose a significant financial cost, (2) Current high-resolution printing methods are often slow and not conducive to rapid manufacturing, (3) Material selection can be limited in some ‘proprietary’ 3D printing systems (e.g. CLIP, SLA, or 2PP), (4) Given the multidisciplinary nature of the microneedle-field, researchers may not have the expertise to optimize printing parameters for a given material or printer. This work explores how ultra-low-cost digital light processing (DLP) printers can rapidly produce functional microneedle arrays for a variety of purposes, whether direct print, master mold production, or creation of coated microneedles, at a fraction of the cost of currently used systems. Further, this work highlights that high quality microneedle arrays can be created using DLP printing methods with reliability exceeding 98 %, tip radii on the order of 30 µm, and with appropriate parameter input optimization, high quality microneedle arrays can be fabricated that express desirable characteristics for multiple forms of solid microneedle array production.

Analysis of Volatile Organic Compound Emissions in 3D Printing: Implications for Indoor Air Quality

This study provides a comprehensive analysis of volatile organic compound (VOC) emissions in the context of 3D printing, a rapidly advancing technology that is transforming manufacturing processes. As the adoption of 3D printing grows, concerns regarding its potential impact on indoor air quality have emerged. This research addresses these concerns by investigating the risks associated with VOC emissions and proposing effective mitigation strategies. Using a robust methodology, filament and resin-based 3D printers were employed alongside VOC sampling equipment (Tenax tubes and personal pumps) to assess emissions. A detailed analysis of 49 VOCs revealed variable concentrations across different printing materials, with ethyl acetate being the dominant compound in resin printing and decanal in filament printing. While individual VOC levels were below 1% of occupational exposure limits, total VOC concentrations frequently exceeded the recommended indoor threshold of 200 µg/m3, particularly in resin-based processes. This raises concerns about the combined effects of multiple VOCs, some of which are known carcinogens. These findings underscore the need for further investigation into the cumulative health impacts of prolonged exposure to multiple VOCs. The study also emphasises the importance of accounting for both facility-specific conditions and material emissions to fully understand the environmental and health consequences of 3D printing. Preventative measures, such as enclosing 3D printers and equipping them with extraction systems, are recommended to safeguard user health.

Role of Technology in Developing Indian Print Industry

Three-dimensional (3D) printing enables patient-specific anatomical level productions with high adjustability and resolution in microstructures. With cost-effective manufacturing for high productivity, 3D printing has become a leading healthcare and pharmaceutical manufacturing technology, which is suitable for variety of applications including tissue engineering models, anatomical models, pharmacological design and validation model, medical apparatus and instruments. Construction industry is very labor-intensive and one of the major sources of employment in the world. The industry is experiencing low productivity with minimum technological innovations for decades. In recent times, various automation technologies including 3D printing have received increasing interests in construction. 3D printing in construction is found to be very promising to automate the construction processes and have the potential of saving laborious work, material waste, construction time, risky operation for humans, etc. There has been a comprehensive body of research conducted to understand the recent advances, future prospects and challenges of large-scale adoption of 3D printing in construction projects.

Step-by-Step Implementation of Three-Dimensional Print Technology in Preoperative Neurosurgery Planning.

This study presents a detailed methodology for integrating three-dimensional (3D) printing technology into preoperative planning in neurosurgery. The increasing capabilities of 3D printing over the last decade have made it a valuable tool in medical fields such as orthopedics and dental practices. Neurosurgery can similarly benefit from these advancements, though the creation of accurate 3D models poses a significant challenge due to the technical expertise required and the cost of specialized software. This paper demonstrates a step-by-step process for developing a 3Dphysical model for preoperative planning using free, open-source software. A case involving a 62-year-old male with a large infiltrating tumor in the sacrum, originating from renal cell carcinoma, is used to illustrate the method. The process begins with the acquisition of a CT scan, followed by image reconstruction using InVesalius 3, an open-source software. The resulting 3D model is then processed in Autodesk Meshmixer (Autodesk, Inc., San Francisco, CA), where individual anatomical structures are segmented and prepared for printing. The model is printed using the Bambu Lab X1 Carbon 3D printer (Bambu Lab, Austin, TX), allowing for multicolor differentiation of structures such as bones, tumors, and blood vessels. The study highlights the practical aspects of model creation, including artifact removal, surface separation, and optimization for print volume. It discusses the advantages of multicolor printing for visual clarity in surgical planning and compares it with monochromatic and segmented printing approaches. The findings underscore the potential of 3D printing to enhance surgical precision and planning, providing a replicable protocol that leverages accessible technology. This work supports the broader adoption of 3D printing in neurosurgery, emphasizing the importance of collaboration between medical and engineering professionals to maximize the utility of these models in clinical practice.

Additive Manufacturing Technology in the Furniture Industry: Future Outlook for Developing Countries

For the past few years, the adoption of 3D printing technology has benefited various manufacturing industries, including the furniture making industry. However, this adoption has been greatly seen in industrialized countries and lacking in developing countries. Therefore, to understand fully the capability of 3D printing and its benefits, this paper review discusses recent applications of 3D printing in the furniture industry and assesses the potential it can bring for developing countries’ furniture making industry, specifically in the Philippines and other developing countries in Asia. In addition, the drawbacks it brought to the industry, and the challenges that needed to be addressed are also discussed in the paper. The paper covers various 3D printing technologies such as material extrusion, sheet lamination, powder bed fusion, and vat photopolymerization, along with different materials currently used in the furniture industry. Numerous notable examples of applications of 3D-printed furniture are also presented. Based on the review paper, it was found that the most common 3D printing technologies used in the furniture industry are Material Extrusion (MEX) and Powder Bed Fusion (PBF) specifically Fused Deposition Modelling (FDM) and Selective Laser Sintering (SLS), respectively. The most common 3D printing materials used are Polyamide (PA), Polylactic acid (PLA), and recycled Polyethylene terephthalate glycol (PETG). The paper also discusses the possible adoption of 3D printing in developing countries and explores its potential to innovate traditional furniture manufacturing processes.

3D printing adoption in NHS trusts within the United Kingdom

Additive manufacturing and 3D printing is being widely adopted by the medical industry. This study provides a comprehensive overview of the current state of 3D printing technology in NHS trusts across the UK. Data was collected through a survey using the freedom of information act. The survey revealed that 53 NHS trusts (∼25 %) across the UK are utilising the technology, with a diverse range of strategies and applications. The most common application was the creation of guides and models, used for pre-operative planning, intraoperative guidance, and educational purposes. The study also highlights the regulatory and ethical considerations involved in 3D printing in healthcare. The findings indicate that there are no 3D printing specific standards or guidelines being followed for medical devices and therefore underscores the need for clear and consistent regulatory guidelines to be established. As the 3D printing technology continues to advance, its applications in healthcare are expected to expand rapidly, warranting further research into its impact on patient outcomes and healthcare costs.

3D Printing Technology and Future of Construction: A Review

Abstract Historically characterised by its labour-intensive nature and low productivity, the construction industry is witnessing a technological revolution. Among these advancements, 3D printing stands out as a frontrunner, offering the potential to automate construction processes, reduce material waste, shorten project timelines, and mitigate risks associated with manual labour. This study explores the transformative capacity of large-scale 3D printing in construction, examining current progress, potential trajectories, and inherent limitations. Furthermore, it assesses the impact of expanded 3D printing adoption on the construction labour market. Our findings highlight 3D printing’s potential to significantly diminish the need for manual labour, addressing labour shortages, particularly in countries reliant on immigrant labour forces. However, its effectiveness may vary in regions with competitive labour costs where manual labour remains prevalent. Integrating 3D printing in construction necessitates cultivating a specialised workforce with expertise in this innovative technology. In conclusion, this study underscores the transformative influence of 3D printing in construction, offering increased efficiency, reduced labour dependency, and solutions to industry challenges. Adapting 3D printing adoption to regional labour dynamics and workforce upskilling is essential for maximising its benefits. As the construction industry evolves, embracing 3D printing emerges as a pivotal factor in shaping its future landscape.

Appraising the Feasibility of 3D Printing Construction in New Zealand Housing

The construction industry in New Zealand is significantly impacted by the importance of housing, particularly as urbanisation continues to grow in major cities. Modern construction methods, such as offsite construction and building automation, evolving into digital manufacturing and construction in the industry, have become prominent. Despite the global recognition of 3D printing technology, its adoption in the construction industry in New Zealand is still relatively limited. This study aims to examine the feasibility of 3D printing construction in response to current market challenges, innovation, and the 2050 net-zero carbon goal. Utilising Building Information Modelling (BIM) and Life Cycle Assessment (LCA) approaches, this study investigated the environmental impacts of three housing types: 3D printing (3DP), light steel framed (LSF), and timber. This study used cradle-to-cradle as the system boundary. The results indicate that the 3DP house emits 20% fewer carbon emissions than the traditional timber house and 25% less than the LSF house. Additionally, the 3DP house exhibits a 19% lower annual electric energy consumption than the timber house. Therefore, in response to the growing housing demand in New Zealand, the construction industry must innovate and embrace digital and advanced construction methods, including the adoption of 3D printing.

3D Printing Approach in Maxillofacial Surgery in Iran: An Evaluation Using the Non-Adoption, Abandonment, Scale-Up, Spread, and Sustainability (NASSS) Framework

The integration of 3D printing technology in maxillofacial surgery in Iran represents a significant advancement in medical practice, offering unprecedented precision and efficiency in surgical procedures. Employing the Non-Adoption, Abandonment, Scale-Up, Spread, and Sustainability (NASSS) framework and the WHO Health Systems Framework, this study analyzes the complex impact and challenges of 3D printing adoption within the Iranian healthcare sector. Maxillofacial surgery has seen transformative progress with 3D printing’s ability to produce accurate surgical models and customized implants. The results indicate a notable improvement in surgical precision and patient recovery times, alongside combatting identified barriers including technological access, cost, and skill acquisition. This conclusion underscores the critical need for targeted educational programs, policy support, and infrastructure development to overcome these obstacles. This paper highlights 3D printing’s potential to revolutionize maxillofacial surgery in Iran, provided that comprehensive strategies are implemented to address the current limitations and fully leverage this innovative technology’s benefits.

An Insight into the Characteristics of 3D Printed Polymer Materials for Orthoses Applications: Experimental Study.

Knee orthoses assist patients with impaired gait through the amendment of knee abnormalities, restoration of mobility, alleviation of pain, shielding, and immobilization. The inevitable issues with laborious traditional plaster molding procedures for orthoses can be resolved with 3D printing. However, a number of challenges have limited the adoption of 3D printing, the most significant of which is the proper material selection for orthoses. This is so because the material used to make an orthosis affects its strength, adaptability, longevity, weight, moisture response, etc. This study intends to examine the mechanical, physical, and dimensional characteristics of three-dimensional (3D) printing materials (PLA, ABS, PETG, TPU, and PP). The aim of this investigation is to gain knowledge about these materials' potential for usage as knee orthosis materials. Tensile testing, Olympus microscope imaging, water absorption studies, and coordinate measuring machine-based dimension analysis are used to characterize the various 3D printing materials. Based on the investigation, PLA outperforms all other materials in terms of yield strength (25.98 MPa), tensile strength (30.89 MPa), and shrinkage (0.46%). PP is the least water absorbent (0.15%) and most flexible (407.99%); however, it is the most difficult to fabricate using 3D printing. When producing knee orthoses with 3D printing, PLA can be used for the orthosis frame and other structural elements, PLA or ABS for moving parts like hinges, PP for padding, and TPU or PP for the straps. This study provides useful information for scientists and medical professionals who are intrigued about various polymer materials for 3D printing and their effective utilization to fabricate knee orthoses.

Sustainable supply chain models for 3D printed houses

ABSTRACT Although steps have been taken to improve sustainable practices in the construction industry, progress to date has been slow. Advances in 3D printing technology provide a significant opportunity to reconfigure construction industry supply chains to improve its sustainability credentials. This study investigates the adoption of 3D construction printing (3DCP) as a sustainable alternative and/or to augment traditional construction industry supply chains. By analysing six 3DCP organisations and feeding six critical insights into the Business Model Navigator, this study proposes three supply chain models i.e. generative construction service, hybrid service, and emergency service. A generative supply chain model can be used as an on-demand service for customers with limited knowledge of 3DCP. The hybrid model can integrate 3DCP with a traditional construction supply chain to construct part of the building. Finally, the emergency services model can be used to rapidly construct cost-effective housing (e.g for refugees). The adoption of 3D Printing using these supply chain models in housing construction supply chains has the potential to offer considerable benefits both for construction companies and end-users, while at the same time improving sustainability, affordability and productivity.

Thermal performance of 3D concrete printed walls: calculated and in-situ measured U-values

ABSTRACT Buildings with excellent thermal performance offer numerous benefits, including reduced energy consumption for climatization, minimized environmental impact, and enhanced comfort for occupants. In regions with extreme temperatures, like the United Arab Emirates (UAE), the importance of thermal efficiency is even more pronounced. Therefore, this study evaluates the thermal performance of two 3D printed structures in the UAE by employing experimental and theoretical analyses of their U-values following ISO 9869:1 and a thermal bridge analysis in accordance with ISO 6781. The investigated 3D printed structures utilized different insulation approaches, which led to valuable conclusions. Uninsulated large cavities in 3D printed walls adversely affect their thermal performance. Filling these cavities with insulating materials could reduce the U-value by up to 60%. Similarly, adding a continuous exterior insulative layer improves the U-value while minimizing thermal bridge risk. Thermal bridges were most problematic at the joints between 3D printed sections, embedded structural elements, and around doors or windows. These insights underscore the significance of thermal optimization and advocate for the adoption of 3D printing in construction to achieve energy conservation and environmental responsibility. Implementing the study’s conclusions can potentially drive the development of more energy-efficient 3D printed buildings.

AUDIT: Functional Qualification in Additive Manufacturing Via Physical and Digital Twins

Abstract Additive manufacturing (AM) has revolutionized the way we design, prototype, and produce complex parts with unprecedented geometries. However, the lack of understanding of the functional properties of 3D-printed parts has hindered their adoption in critical applications where reliability and durability are paramount. This paper proposes a novel approach to the functional qualification of 3D-printed parts via physical and digital twins. Physical twins are parts that are printed under the same process conditions as the functional parts and undergo a wide range of (destructive) tests to determine their mechanical, thermal, and chemical properties. Digital twins are virtual replicas of the physical twins that are generated using finite element analysis (FEA) simulations based on the 3D shape of the part of interest. We propose a novel approach to transfer learning, specifically designed for the fusion of diverse, unstructured 3D shape data and process inputs from multiple sources. The proposed approach has demonstrated remarkable results in predicting the functional properties of 3D-printed lattice structures. From an engineering standpoint, this paper introduces a comprehensive and innovative methodology for the functional qualification of 3D-printed parts. By combining the strengths of physical and digital twins with transfer learning, our approach opens up possibilities for the widespread adoption of 3D printing in safety-critical applications. Methodologically, this work presents a significant advancement in transfer learning techniques, specifically addressing the challenges of multi-source (e.g., digital and physical twins) and multi-input (e.g., 3D shapes and process variables) transfer learning.

Overcoming implementation barriers in 3D printing for gaining positive influence considering PEST environment

The transformational potential of 3D printing within the manufacturing industry has been widely recognized. However, its widespread adoption faces significant practical challenges that extend beyond the technology itself, encompassing political, economic, social, and technical (PEST) factors. This research investigates the external variables impacting the successful implementation of 3D printing and proposes strategies to overcome these barriers. Through exploratory factor analysis (EFA) and structural equation modeling (SEM), we identified key external factors, including governmental regulations, economic conditions, societal acceptance, and technical readiness, that significantly influence the success of 3D printing deployment. Notably, addressing technological barriers emerged as a crucial factor. To address these implementation challenges, we recommend increased public awareness and stakeholder participation. Our findings indicate that these strategies can enhance the prospects of 3D printing adoption. These results hold significant implications for policymakers, practitioners, and researchers in the 3D printing industry. Understanding and mitigating external obstacles are critical for harnessing the benefits of 3D printing within a dynamic environment. This research sheds light on the multifaceted challenges surrounding 3D printing implementation, emphasizing the importance of proactive measures to overcome these hurdles.

The Future of 3D Printing in Prototype Development: Minimizing Prototype Costs and Decreasing Validation Timelines

This paper relates to a critical overview of how 3D printing is transforming the development process of prototypes with the help of its capacity to reduce costs and lessen the pre-validation time that is required by production. Unlike traditional manufacturing, 3D printing at this time allows for faster iterations, eradication of tooling costs, and better material usage. These are the main factors that arise: material selection, process optimization, and rapid prototyping advantages of the industries dealing with automotive, aerospace, healthcare, and consumer electronics. Some future trends that will shape 3D printing technology include advanced materials, further automation, and integration of AI, among other emerging technologies that eventually may affect product design and validation processes. It finally concludes by discussing the long term benefits involved in the adoption of 3D printing for prototype development regarding increased innovation and cost efficiency.

Material Development for Additive Manufacturing: Compressive Loading Behavior of SLA 3D-Printed Thermosets with Nanosilica Powders

3D printing is now being used in many different applications. This adoption of 3D printing in these applications is accelerated by the development of new materials such as high performance polymers and nanocomposites. In this study, a commercially-available stereolithographic (SLA) resin has been reinforced with 0%, 0.1%, 0.3% and 0.5% nanosilica powder. The resulting mixture has been 3D-printed using a stereolithography 3d printer. The 3D-printed composites have been post-cured in a UV chamber and the mechanical properties have been assessed under compressive loading using a universal testing machine (ASTM-D695). The results show that adding nanosilica powder to the resin would increase the compressive strength of the resin, and that the highest compressive strength could be observed when 0.1% nanosilica poweder was added to the resin.

3D printed removable functional appliances for early orthodontic treatment – Possibilities and limitations

The early treatment of certain malocclusions, such as class II division 1, is recommended to decrease the likelihood of upper incisor trauma. However, the lack of skilled technicians and economic constraints prevent the availability of well-known removable functional appliances. The orthodontic profession is undergoing changes, and automation may offer a solution to these challenges. This article discusses the potential for automating the production of two commonly used removable orthodontic appliances. While CAD-CAM systems have streamlined dental manufacturing, 3D printing is a popular option for certain manufacturing processes. However, the adoption of 3D printing for orthodontic devices faces hurdles, such as redesigning devices for this new manufacturing process, material considerations, and necessary certifications. To showcase the potential design and manufacturing process of 3D printed devices that fall under the category of appliances similar in type and style to FR II and Sander II, the article centers on these two widely recognized appliances. As it is currently not possible to replicate all analog features in 3D, it may be appropriate to use a more general name for the FR II and Sander II appliances. In summary, the article examines the potential and limitations of automation in orthodontic appliance manufacturing.

Assessment of the adoption of 3D printing technology for construction delivery: A case study of Lagos State, Nigeria

The innovations of the fourth industrial revolution (industry 4.0) encouraged the application of 3D printing technology to complement and subsequently replace the conventional construction method. This study assessed the awareness, application, drivers and barriers to the adoption of 3D printing technology for construction with a view to enhancing faster and sustainable construction process. Primary data were obtained with the use of structured questionnaires which were self-administered to medium and small-sized construction firms/contractors in Lagos State. Data collected were analyzed using descriptive and inferential statistics. The study established that the awareness and application levels of the technology are still very low. The findings showed that there exist statistically significant differences (0.039 ≤ p ≤ 0.017) in 6 drivers for the adoption of 3D printing technology, which is influenced by the client’s demand and desire. The study further established that inadequate power supply limits the adoption of 3D printing in the Nigerian construction industry. Implications are indicated by the findings on drivers and barriers of the technology which could help the construction industry in developing countries towards capability improvement for better adoption of 3D printing innovation and enhanced sustainable construction process.

What determines 3D printing adoption in the GCC region?

Purpose The study aims to develop an integrated model for three-dimensional (3D) printing adoption in the Gulf Cooperation Council (GCC) context to form a baseline for more theoretical and empirical debate from emerging markets. Design/methodology/approach A qualitative approach with a convenience sample is adopted since there is no formal body that has accurate data about the number of companies, governmental bodies, nongovernmental organizations, universities, labs, etc. that already have adopted 3D printing. Findings The results indicate that the technological usefulness of 3D printing and its ease-of-use factor were found to be lacking among community members and governmental officials. Yet, these factors were the most influential factor affecting the spread of 3D printing technology adoption in the GCC countries. Nevertheless, the adaptation of 3D printing is not yet at the level of its global markets, nor is it used within leading companies’ assembly lines. In addition, the 3D printing awareness and use increased during the COVID-19 pandemic. Yet, the adaptation rate is still below expectations due to several challenges that face the growth of the 3D printing market in the GCC countries. The most vital challenge facing 3D printing growth is manifested in governmental policies and regulations. Practical implications Companies’ managers can benefit from the current study results by focusing on the factors that facilitate 3D adoption and avoiding bottle-neck factors that hinder the speed of the 3D adoption. 3D providers can also benefit by understanding the factors that affect 3D adoption and designing their machine and marketing strategy in a way that helps the intended companies to easily adopt 3D printing. Originality/value To the best of the authors’ knowledge, this is the first study that explored 3D printing adoption on the GCC countries’ level. It also adds a new flavor to the literature by exploring 3D adoption during the COVID-19 crisis.

Survey analysis for the adoption of 3D printing technology: consumers’ perspective

PurposeAlthough the adoption of 3D printing technology in many sectors such as medicine, aerospace, jewelry and the food industry is remarkable, the adoption of 3D printing technology by hobbyists remains unknown. The purpose of this paper is to map the attitude of individuals toward this new technology, define critical factors that have an impact on hobbyists’ behavior and, finally, explore the impact of 3D printing on social, economic and environmental changes, as 3D printing technology redesigns manufacturing, thereby impacting many sectors of day-to-day life.Design/methodology/approachA survey has been carried out on Greek hobbyists, and valuable conclusions have been drawn. Data were collected using a structured questionnaire survey performed on a sample of 344 Greek consumers in this sector. A questionnaire of 30 questions was distributed electronically.FindingsThis paper contributes to the determination of the percentage of individuals that know about 3D printing, the factors that have a significant contribution to adoption of the technology and, finally, identifies the profile of those that use 3D printing technology either in their work or for their hobby. Using a factor analysis, the authors classified users into five categories based on their attitudes towards 3D printing adoption: “innovators,” “informed,” “ecologists,” “engineers” and “re-users.”Research limitations/implicationsThe authors believe that understanding the predictors of 3D printing technology adoption for personal use and its benefits will overcome a pertained research gap and establish an empirical nucleus for further studies in relevant contexts. This type of research is necessary to expand the survey to other European countries.Practical implications3D printing is not new, but rather is an emerging technology. Individuals are willing to adopt this innovative technology. Based on the results of our survey, a desktop 3D printer will be necessary for every home and office in the near future.Social implicationsThe impact of 3D printing technology on rural life and its social implications are open questions. In this paper, by identifying the groups of hobbyists, the authors determine their particular characteristics and their perspectives on this new technology. All of what is discussed above is valuable for mapping the characteristics of those who adopt this technology.Originality/valueThis study is attempting to determine the behavior of individuals towards 3D printing technology, their awareness and how familiar they are with this new technological innovation.