Abstract With the continuous improvement in the voltage, power, and capacity levels of high-voltage transmission and substation equipment, the problems of power loss and equipment failure caused by the abnormal heating of electrical contact parts are becoming increasingly severe. In the present study, to address this problem, graphite was exfoliated into thin layers of graphene using liquid-phase mechanical exfoliation, ultrasonic dispersion, and spray-drying techniques and incorporated into polyether composites to increase its electrical conductivity. The effects of the graphene content on the electrical conductivity, high-temperature resistance, wear reduction, and antiwear properties of the polyether composites were investigated. The results indicated that when 4 wt% graphene was added, the high-temperature resistance of the graphene–polyether composite (GPC) increased to 330 °C, and the volume resistivity decreased to 6.5 × 103 Ω·cm. Moreover, the contact-resistance coefficient of the GPC was reduced to 0.87 and 0.73 after it was coated on Cu and Al rows, respectively, which significantly increased the electrical conductivity of the electrical contact area. The most significant improvements in friction-reduction and antiwear properties were obtained for the polyether composites from this formulation. GPC has excellent electrical conductivity, high-temperature resistance, wear reduction, and antiwear properties and thus can substantially improve the quality of electrical connections when applied to electrical contact tips.
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