Second phase is generally beneficial to the mechanical properties of magnesium (Mg) alloys. As an electrochemically heterogeneous structure, it leads to the formation of uneven chemical conversion films which are detrimental to corrosion protection. To address this problem for multiphase Mg alloys, a simple hydrothermal method was reported herein for fabricating a layered double hydroxides (LDHs) film with a uniform structure and superior corrosion protection upon Mg-Gd-Y-Zn-Zr alloy through tailoring solution pH. Morphology characterization reveals that high solution pH facilitates the production of LDHs nanosheets with dense and fine features, which is attributed to the high density of hydroxy groups on substrate as nucleation sites for LDHs growth. In addition, the uniformity of films depended on solution pH. The highest pH (13.5) of this study drove even distribution of OH− that in turn circumvented the micro-galvanic effect between second phases and α-Mg matrix. Immersion and electrochemical tests confirmed that corrosion resistance of the sample fabricated at pH of 13.5 outperformed those of the counterparts fabricated at pH 10−12. It is postulated that the high compactness of the LDHs film and the self-healing ability of RE(OH)3 were the driving forces.
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