3D Printing Technique Research Articles

3D Printing‐Based Hydrogel Dressings for Wound Healing

AbstractSkin wounds have become an important issue that affects human health and burdens global medical care. Hydrogel materials similar to the natural extracellular matrix (ECM) are one of the best candidates for ideal wound dressings and the most feasible choices for printing inks. Distinct from hydrogels made by traditional technologies, which lack bionic and mechanical properties, 3D printing can promptly and accurately create hydrogels with complex bioactive structures and the potential to promote tissue regeneration and wound healing. Herein, a comprehensive review of multi‐functional 3D printing‐based hydrogel dressings for wound healing is presented. The review first summarizes the 3D printing techniques for wound hydrogel dressings, including photo‐curing, extrusion, inkjet, and laser‐assisted 3D printing. Then, the properties and design approaches of a series of bioinks composed of natural, synthetic, and composite polymers for 3D printing wound hydrogel dressings are described. Thereafter, the application of multi‐functional 3D printing‐based hydrogel dressings in a variety of wound environments is discussed in depth, including hemostasis, anti‐inflammation, antibacterial, skin appendage regeneration, intelligent monitoring, and machine learning‐assisted therapy. Finally, the challenges and prospects of 3D printing‐based hydrogel dressings for wound healing are presented.

Viscoelastic negative stiffness metamaterial with multistage load bearing and programmable energy absorption ability

ABSTRACT The mechanical properties of negative stiffness (NS) metamaterial could be customized and tuned in a wide range for various requirements, achieving programmable performances by the design from the aspect of structure and material. This work investigates the viscoelastic NS metamaterial based on double curved beams using a combined approach of experiments, simulations, and analytical modeling with an emphasis on multistage loading bearing and programmable energy absorption ability. Numerical simulations are first implemented based on the finite element models of three types of metamaterial cells, which provide comparisons of load bearing and energy absorption properties. Further, the effects of geometric parameters of multistage metamaterial element and the mechanisms are analyzed. An analytical discrete model is then innovatively developed to provide straightforward understandings of the geometric effects and reveal the role of viscoelasticity by examining the instantaneous loading responses and rate-dependent behaviors. Experimentally, we fabricate the metamaterial samples using 3D-printing technique and perform compression tests to validate the properties based on different boundary conditions, loading rates and cyclic loading and unloading. Results of this work show the potential of wide programmable room for mechanical properties through structure and functional material design, such as multistage load bearing capacity and energy absorption ability.

Biobased coatings for architectural timber applied using the robotic 3D printing technique

Materials applied for coating architectural timber are often environmentally harmful. This study examines a sustainable alternative – a coating from microfibrillated cellulose hydrogel applied for the first time on architectural timber using robotic 3D printing. The proposed solution is evaluated through architectural design and robotic 3D printing experiments, with patterned coating designs deposed onto eight architectural mockups. Through qualitative and quantitative analyses of coating features preproduction and postproduction, fundamental aspects affecting coating design are identified, namely, the 3D printing path geometry and layout, substrate type, and precoating material. These aspects are correlated with the final architectural coating qualities at the mesoscale and macroscale by characterizing dimensional stability, geometric features, and color appearance. The best coating effects are observed for pine substrates precoated with hydroxyethyl cellulose. By delivering new knowledge on biobased architectural coatings, this study contributes to the global effort of phasing out fossil-based materials in the built environment.

Toward revolutionizing PEMFC manufacturing for clean energy conversion: a review on the innovative contribution of 3D printing techniques

AbstractThree-dimensional printing (3DP) is a technology useful for fabricating both structural and energy devices. Of great concern to this review is promising nature of additive manufacturing (AM) for engineering fuel cells (FCs) for clean energy conversion. 3DP technique is useful for the fabrication of fuel cell components, and they offer waste minimization, low-cost, and complex geometric structures. In this review, significance of different 3DP techniques toward revolutionizing fuel cell fabrication is given. The aim is to unravel the importance and status of 3D-printed fuel cells and hence provides researchers and scientists with extensive opportunities of 3DP techniques for fuel cell engineering. After careful selection of state-of-the-art literatures, different kinds of 3DP techniques of relevance to electrolytes, electrodes, and other key components (e.g., gas diffusion layers (GDLs), bipolar plates (BPs), and membrane electrode assembly (MEA)) fabrication are explicitly discussed. Among the techniques, the best approaches are recommended for further studies. Advantages associated with these techniques are indicated for the benefit of those whose interests matter most on clean energy production. The challenges researchers are facing in the use of 3DP for fuel cell fabrications are identified. Possible solutions to the identified challenges are suggested as way forward to further development in this research area. It is expected that this review article will benefit engineers and scientists who have interest on clean energy conversion devices.

3D-Printed Gelatin-Based Scaffold Crosslinked by Genipin: Evaluation of Mechanical Properties and Biological Effect.

In this study, scaffolds based on natural polymer gelatin A, blended with polyvinylpyrrolidone were crosslinked by genipin (0.5 and 1 wt%), in order to investigate their mechanical performance and potential for biomedical application. Semi-solid extrusion (SSE) 3D printing technique was used, enabling insitu crosslinking of the blend during processing. Swelling test showed that the swelling ratio reduces with higher concentration of genipin due to an increased crosslinking. The FTIR analysis confirmed the crosslinking of scaffolds by genipin. DSC analysis and mechanical testing have shown improved thermal and mechanical properties. Morphological analysis of scaffolds by FESEM showed increased toughening of the material with the crosslinking. Tensile strength and microhardness showed a significant rise in scaffolds with the increase in genipin content, which was up to 93.8% and 125.3%, respectively. These findings were in accordance with morphological features present in samples. The biological effect of the scaffold matrix system was evaluated by qualitative and quantitative cytotoxicity assessment invitro, demonstrating the absence of cytotoxicity in tested preparations in a direct test. The cytotoxicity index based on the metabolic activity of cells in an indirect test showed up to 20% reduction of viability compared with the control, confirming the absence of cytotoxicity, which was additionally verified by propidium iodine staining of the cells exposed to scaffolds. The presented gelatin-based crosslinked scaffolds obtained by 3D printing represent good candidates for biomedical application and future research that includes further invitro and invivo analysis.

Chain-based lattice printing for efficient robotically-assembled structures

Due to the nature of their implementation, nearly all low-level fabrication processes produce solidly filled structures. However, lattice structures are significantly stronger for the same amount of material, resulting in structures that are much lighter and more materially efficient. Here we propose an approach for fabricating lattice structures that echoes 3D printing techniques. In it, a modular chain of specially designed links is “extruded” onto a substrate to produce various lattices configurations depending on the chosen assembly algorithm, ranging from rigid regular lattices with nodal connectivity of 12, octet-truss, to significantly less dense configurations. Compared to conventional additive manufacturing methods, our approach allows for efficient use of nearly any material or combination of materials to construct lattices with programmed arrangements. We experimentally demonstrate that a 3x3x2 lattice structure (287 total links) is fabricated in 27 minutes via a modified robotic arm and can support approximately 1000 N in compression testing.

3D-Printed Polymeric Biomaterials for Health Applications.

3D printing, also known as additive manufacturing, holds immense potential for rapid prototyping and customized production of functional health-related devices. With advancements in polymer chemistry and biomedical engineering, polymeric biomaterials have become integral to 3D-printed biomedical applications. However, there still exists a bottleneck in the compatibility of polymeric biomaterials with different 3D printing methods, as well as intrinsic challenges such as limited printing resolution and rates. Therefore, this review aims to introduce the current state-of-the-art in 3D-printed functional polymeric health-related devices. It begins with an overview of the landscape of 3D printing techniques, followed by an examination of commonly used polymeric biomaterials. Subsequently, examples of 3D-printed biomedical devices are provided and classified into categories such as biosensors, bioactuators, soft robotics, energy storage systems, self-powered devices, and data science in bioplotting. The emphasis is on exploring the current capabilities of 3D printing in manufacturing polymeric biomaterials into desired geometries that facilitate device functionality and studying the reasons for material choice. Finally, an outlook with challenges and possible improvements in the near future is presented, projecting the contribution of general 3D printing and polymeric biomaterials in the field of healthcare.

FRESH 3D printing of zoledronic acid-loaded chitosan/alginate/hydroxyapatite composite thermosensitive hydrogel for promoting bone regeneration

The aim of this study was to develop a composite thermosensitive hydrogel for bone regeneration applications. This hydrogel consisted of chitosan, alginate and hydroxyapatite, and was loaded with zoledronic acid as a model drug. The feasibility of three-dimensional (3D) printing of the thermosensitive hydrogel using the extrusion technique was investigated. The 3D printing technique called Freeform Reversible Embedded Suspended Hydrogel (FRESH) printing was employed for this purpose. To characterize the composite hydrogels, several tests were conducted. The gelation time, rheological properties, and in vitro drug release were analyzed. Additionally, the cell viability test on human osteosarcoma MG-63 cells for the composite hydrogel was assessed using an MTT assay. The results of the study showed that the zoledronic acid-loaded composite thermosensitive hydrogel was successfully printed using the FRESH 3D printing technique which was not possible otherwise i.e., by using traditional 3D printing techniques. Further examination of the printed constructs using a Scanning Electron Microscope revealed the presence of porous and layered structures. The gelation times of the composite thermosensitive hydrogel was determined to be 10 and 20 min, respectively for scaffolds with and without HA, indicating the successful formation of the gel within a reasonable time to the FRESH technique. The flow behavior of the hydrogel was found to be pseudoplastic, following a non-Newtonian flow pattern with Farrow’s constant (N) values of 1.708 and 1.853 for scaffolds with and without hydroxyapatite, respectively. In terms of drug release, scaffolds prepared with and without hydroxyapatite reached nearly 100% of zoledronic acid release in 360 h and 48 h, respectively. The cell viability test on human osteosarcoma MG-63 cells using MTT assay has shown increased cell viability % in the case of the composite hydrogel, indicating a biocompatible scaffold. Overall, this study successfully developed a composite thermosensitive hydrogel loaded with zoledronic acid for bone regeneration applications and 3D printed using the FRESH 3D printing technique. The results of this study provide valuable insights into the potential use of this composite hydrogel for future biomedical applications.

Effect of water-to-quick setting cement ratio and aggregate size on mechanical properties and dimensional accuracy of binder jetting 3D-printed bodies

Quick setting cement-based materials were produced in the present work using the binder jetting 3D printing (BJ3DP) technique with the aim at investigating how processing parameters like water-to-cement ratio and aggregate size affect the final properties of the products. Commercially available quick-setting cement and siliceous sand were utilized. Dimensional accuracy, compressive and flexural strength were measured for variable processing conditions and their individual effect was analysed. The results showed that the properties of printed parts are significantly influenced by the considered processing variables and, in particular, a larger water-to-cement ratio has a beneficial effect on the mechanical performances, the improvement being higher when coarser siliceous sand is used. It was also shown that the employment of finer sand results in more limited dimensional accuracy.

Development of 3D-Printed Two-Compartment Capsular Devices for Pulsatile Release of Peptide and Permeation Enhancer.

The oral absorption of a peptide is driven by a high local concentration of a permeation enhancer (PE) in the gastrointestinal tract. We hypothesized that a controlled release of both PE and peptide from a solid formulation, capable of maintaining an effective co-localized concentration of PE and peptide could enhance oral peptide absorption. In this study, we aimed to develop a 3D-printed two-compartment capsular device with controlled pulsatile release of peptide and sodium caprate (C10). 3D-printed two-compartment capsular device was fabricated using a fused deposition modeling method. This device was then filled with LY peptide and C10. The release profile was modulated by changing the thickness and polymer type of the capsular device. USP apparatus II dissolution test was used to evaluate the impacts of device thickness and polymer selection on release profile in vitro. An optimal device was then enteric coated with HPMCAS. A strong linear relationship between the thickness of capsular devices and the delay in the release onset time was observed. An increase in the device thickness or the use of PLA decreased the release rate. The capsular device with compartment 1, compartment 2 and fence thickness of 0.4; 0.95 and 0.5mm, respectively, and the use of PVA achieved desired pulsatile release profiles of both peptide and C10. Furthermore, enteric-coated capsular devices with HPMCAS had similar pulsatile release profiles compared to non-enteric coated devices. These findings suggest potential application of 3D-printing techniques in the formulation development for complex modified drug release products.

Innovative Hybrid Nanocomposites in 3D Printing for Functional Applications: A Review.

3D printing has garnered significant attention across academia and industry due to its capability to design and fabricate complex architectures. Applications such as those requiring intricate geometries or custom designs, including footwear, healthcare, energy storage, and electronics applications, greatly benefit from exploiting 3D printing processes. Despite the recent advancement of structural 3D printing, its use in functional devices remains limited, requiring the need for the development of functional materials suitable for 3D printing in device fabrication. In this review, we briefly introduce various 3D printing techniques, including material extrusion and vat polymerization, and highlight the recent advances in 3D printing for energy and biomedical devices. A summary of future perspectives in this area is also presented. By highlighting recent developments and addressing key challenges, this review aims to inspire future directions in the development of functional devices.

A Novel Triad of Bio-Inspired Design, Digital Fabrication, and Bio-Derived Materials for Personalised Bone Repair.

The emerging paradigm of personalised bone repair embodies a transformative triad comprising bio-inspired design, digital fabrication, and the exploration of innovative materials. The increasing average age of the population, alongside the rising incidence of fractures associated with age-related conditions such as osteoporosis, necessitates the development of customised, efficient, and minimally invasive treatment modalities as alternatives to conventional methods (e.g., autografts, allografts, Ilizarov distraction, and bone fixators) typically employed to promote bone regeneration. A promising innovative technique involves the use of cellularised scaffolds incorporating mesenchymal stem cells (MSCs). The selection of materials-ranging from metals and ceramics to synthetic or natural bio-derived polymers-combined with a design inspired by natural sources (including bone, corals, algae, shells, silk, and plants) facilitates the replication of geometries, architectures, porosities, biodegradation capabilities, and mechanical properties conducive to physiological bone regeneration. To mimic internal structures and geometries for construct customisation, scaffolds can be designed using Computer-aided Design (CAD) and fabricated via 3D-printing techniques. This approach not only enables precise control over external shapes and internal architectures but also accommodates the use of diverse materials that improve biological performance and provide economic advantages. Finally, advanced numerical models are employed to simulate, analyse, and optimise the complex processes involved in personalised bone regeneration, with computational predictions validated against experimental data and in vivo studies to ascertain the model's ability to predict the recovery of bone shape and function.

Extrusion-Based Three-Dimensional Printing of Metronidazole Immediate Release Tablets: Impact of Processing Parameters and in Vitro Evaluation

PurposeThe current study assessed the potential of a pneumatic 3D printer in developing a taste-masked tablet in a single step. Metronidazole (MTZ) was chosen as the model drug, and Eudragit® E PO was used as a taste-masking polymer to produce taste-masked tablets.MethodsThe study focused on optimizing processing parameters, such as the nozzle's printing speed, the printhead's heating temperature, and the pressure. Oval-shaped tablets were printed with a rectilinear printing pattern of 30% and 100% infill and evaluated for in vitro drug release and taste masking. The 3D-printed tablets are also characterized using Differential Scanning Calorimetry (DSC), Fourier-transform Infrared Spectroscopy (FTIR), and Scanning Electron Microscopy (SEM).ResultsThe infill density impacts the drug release profile of the tablets. F9, F10, and F11 displayed desired printability among the formulations, with F9 and F10 exhibiting over 85% drug release within 60 min in the in vitro dissolution study. The F9 formulation, with 30% infill, effectively masked the bitter taste of MTZ in the in vitro dissolution study carried out in a pH 6.8 artificial salivary medium. The observed release was below the tasting threshold concentration of the model drug.ConclusionIn summary, 3-dimensional extrusion-based printing combines the effects of hot-melt extrusion and fused deposition modeling techniques in a single-step process, demonstrating potential as an alternative to the fused-deposition model 3D printing technique and warranting further exploration.Graphical

3D-printed scaffolds with controlled-releasing compounds for ectopic activation of dormant ovarian follicles

Throughout a woman’s reproductive life, hundreds of functioning follicles are activated for development, while thousands of dormant follicles remain in the ovaries. Dormant follicle activation in vitro is an effective clinical strategy for women with fertility needs who suffer from ovarian dysfunction. However, activating dormant follicles in vivo is still a challenge due to difficulties such as delivering stimulators to local sites. Here, we developed a compound-preloaded microporous scaffold by combining three-dimensional (3D) printing techniques with pharmacological activators to support and stimulate the activation and development of primordial follicles. The gelatin/alginate composite scaffolds exhibited exceptional mechanical properties and biological compatibility, effectively supporting the survival of ovarian granulosa cells for more than 7 days, which is essential for oocyte development. Furthermore, the ovarian tissue-scaffold complex successfully survived after transplantation under the mouse kidney capsule, demonstrating its excellent biocompatibility. After pre-mixing widely used clinical activators into the bio-ink, the scaffold had the ability to gradually release the mixture of compounds, effectively activating primordial follicles. By transplanting the ovary-scaffold complex containing activators into the mouse abdominal subcutaneous pocket, dormant follicles could be activated subcutaneously and developed into growing follicles. The number of growing follicles is approximately three times higher compared to the group without activators. In conclusion, by integrating biomaterials, activators, and 3D printing technology, we have developed 3D-printed biological scaffolds that can ectopically support primordial follicle activation and development in vivo. This novel approach could provide a promising strategy for treating ovarian insufficiency and endocrine disorders in the clinic, without the need for in situ ovarian tissue grafting.

Investigating enhanced electrical conductivity for antenna applications through dual metallization on 3D printed SLA substrates

The advancement of 3D printing (additive manufacturing) has gained interest in variety of applications, especially for antenna fabrication. The demand for cheap, reliable, and high-performance antenna fabrication methods is essential in order to cope with the demand of wireless communications industry. In this work, the focus was emphasized on enhancing the electrical conductivity of the 3D printed substrates fabricated by stereolithography (SLA) 3D printer. The 3D printed substrate went through a dual metallization approach, involving sputtering and electrodeposition techniques for the fabrication of conductive metal layers. The parameters for the sputtering were fixed for all the substrate while current density during electrodeposition process was varied at 25 %, 50 %, 75 % and 100 % from recommended value of current. The results showed that the current density during the electrodeposition determined the conductivity performance of the metal layers and established a significant correlation with the surface morphological. Three different frequencies comprised of 2.4 GHz, 3.5 GHz and 5.0 GHz were selected to simulate and fabricate a microstrip patch antenna using the optimized current density which was valued optimal at 75 % (52.5 mA). The percentage of accuracy between simulated and measured frequencies of antenna, portrayed that the measured values were slightly higher than the simulated approximately about 5.14 to 6.67 %. Therefore, the integration of additive manufacturing or 3D printing techniques for antenna could address the critical necessity for fast and economical solution in wireless systems.

Three-Dimensional Printing Technology in Drug Design and Development: Feasibility, Challenges, and Potential Applications

Background/Objectives: The present investigation evaluates the impact of 3D-printing technology on the design of pharmaceutical drugs, considering the feasibility issues and problems concerning technological, pharmaceutical, and clinical matters. This paper aims to review how 3D printing can modify the traditional manufacturing of drugs with personalized medicine-therapy outcomes being individualized and optimized, hence improving patients’ compliance. Methods: The historical development of 3D printing from rapid prototyping to advanced pharmaceutical applications is discussed. A comparison is then made between traditional drug manufacturing approaches and the different techniques of 3D printing, including stereolithography, material extrusion, and binder jetting. Feasibility is assessed based on clinical trials and studies evaluating the efficacy, safety, bioavailability, and cost-effectiveness of 3D-printed drugs. Results: Current evidence indicates that material selection, regulatory barriers, and scalability issues are some of the major challenges to be overcome for wider acceptance. Other matters, such as ethical issues concerning patient data privacy, the misuse of 3D-printing technology, and technical complexities related to pharmaceutical 3D printing, are discussed further. Future applications also include bioprinting and in situ printing together with their implications for personalized drug delivery, which will also be discussed. Conclusions: This review stresses that intersectoral collaboration and the updating of regulatory frameworks are a must to overcome the barriers that confront 3D-printing applications in drug development. can could be an opportunity for innovative licensing and manufacturing techniques in pharmaceutical product development that can change the paradigm of personalized medicine through modern printing techniques.

Experimental investigation on tailoring compressive properties and energy absorption of 3D printed gradient star re-entrant hybrid auxetic structure

Purpose Fused filament fabrication (FFF) is a widely used 3D printing technique for the fabrication of mechanical metamaterials with intricate geometries. Gradient strategy is applied to geometric parameters of gradient star re-entrant hybrid auxetic (GSRA) structure. Deformation behaviour is studied under compressive loading. The purpose of this study is to investigate the influence of gradient geometric parameters on mechanical properties, namely, specific strength (SS), specific modulus (SM) and specific energy absorption (SEA). Design/methodology/approach Response surface methodology (RSM) is implemented for the design of experiments of gradient geometric parameters to minimize the number of experimental tests. Acrylonitrile butadiene styrene material is used for the fabrication of GSRA structures by FFF technique. The best set of gradient parameters has been optimized maximizing all three responses using RSM and artificial neural network optimization technique. Findings During compressive testing, row-wise deformation is observed with two-stage plateau regions, which results in increase in SEA of the structure. Furthermore, based on analysis of variance and 3D response plots, it is found that height gradient is the most influencing gradient geometric parameter on SS and SM, whereas the wall thickness gradient has maximum influence on SEA. Meanwhile, the interaction effect of wall thickness gradient and height gradient has maximum influence on SS, SM and SEA. Research limitations/implications This study of applying gradient strategy to geometric parameters is limited to GSRA structure under compressive loading. In addition, findings are valid within the selected range of gradient geometric parameters. These findings are useful for the selection of gradient geometric parameters to maximize SS, SM and SEA of GSRA structure simultaneously. These outcomes pave the way for designing light-weight gradient hybrid auxetic structures in the field of construction, aerospace, automobile and biomedical engineering. Originality/value Limited experimental study is available on investigating the influence of gradient geometric parameters on mechanical properties, namely, SS, SM and SEA, and deformation behaviours of hybrid auxetic structures. This study directly addresses the above research gaps.

Performance evaluation of 3D printed acoustic metamaterial using soft computing approach

This paper introduces a novel methodology for predicting the acoustic absorption coefficient of DENORMS cell based acoustic metamaterial. The samples were printed from resin using Digital Light Processing based 3D printing technique. The manufactured samples were tested in an Impedance tube using the two Microphone method. A virtual simulation test rig was used to generate data sets for geometrically distinct DENORMS cell based metamaterial. Four distinct soft computing techniques specifically the “Neural Networks (NN), Random Forests (RF), Decision Trees (Rpart) and Generalized Linear Model (GLM)”, were employed and compared to develop an accurate prediction model for forecasting the absorption coefficient of the developed metamaterial. The machine learning techniques were used due to their higher speed and lower computational power requirement compared to numerical simulations to determine the absorption coefficient. The input variables consist of the Spherical Diameter, Cylindrical Diameter, Cylinder Length of the DENORMS cell and Frequency of Incident noise. The performance of the four prediction models was evaluated based on criteria such as Root mean square error, Coefficient of determination, Correlation and Accuracy. Ten-Fold cross validation is performed to test the robustness of the model.

Programmable and flexible wood-based origami electronics

Natural polymer substrates are gaining attention as substitutes for plastic substrates in electronics, aiming to combine high performance, intricate shape deformation, and environmental sustainability. Herein, natural wood veneer is converted into a transparent wood film (TWF) substrate. The combination of 3D printing and origami technique is established to create programmable wood-based origami electronics, which exhibit superior flexibility with high tensile strength (393 MPa) due to the highly aligned cellulose fibers and the formation of numerous intermolecular hydrogen bonds between them. Moreover, the flexible TWF electronics exhibit editable multiplexed configurations and maintain stable conductivity. This is attributed to the strong adhesion between the cellulose-based ink and TWF substrate by non-covalent bonds. Benefiting from its anisotropic structure, the programmability of TWF electronics is achieved through sequentially folding into predesigned shapes. This design not only promotes environmental sustainability but also introduces its customizable shapes with potential applications in sensors, microfluidics, and wearable electronics.

FDM 3D Printing and Properties of WF/PBAT/PLA Composites.

Fused deposition molding (FDM) is a commonly used 3D printing method, and polylactic acid (PLA) has become one of the most important raw materials for this technology due to its excellent warping resistance. However, its mechanical properties are insufficient. Polybutylene adipate terephthalate (PBAT) is characterized by high toughness and low rigidity, which can complement the performance of PLA. The biodegradable polymers produced by blending the two have thus been used to replace petroleum-based plastics in recent years, but the high cost of the blends has limited their wide applications. Introducing plant fibers into the blends can not only maintain biodegradability and improve the overall performance of the plastics but also reduce their costs greatly. In this study, the PBAT/PLA blends with a mass ratio of 70/30 were selected and mixed with wood flour (WF) to prepare ternary composites using a FDM 3D printing technique. The effects of WF dosage on the mechanical properties, thermal properties, surface wettability, and melt flowability of the composites were investigated. The results showed that the proper amount of WF could improve the tensile and flexural moduli of the composites, as well as the crystallinity and hydrophobicity of the printed specimens increased with the content of WF, while the melt flow rate decreased gradually. Compared to PBAT/PLA blends, WF/PBAT/PLA composites are less costly, and the composite containing 20 wt.% WF has the best comprehensive performance, showing great potential as raw material for FDM 3D printing.