Al Matrix Research Articles

Experimental investigation and mathematical modelling of dry sliding wear of nitinol reinforced aluminium matrix composite using machine learning

Dry sliding wear is a complex phenomenon, an understanding of which needs careful experimentation and observation of the wear event. The present study focuses on the dry sliding wear analysis of the nitinol particulate-reinforced Al5083 matrix composite fabricated using a vacuum-assisted stir casting route. Nitinol alloys have excellent mechanical, thermo-mechanic and tribological performance along with the unique feature of shape recovery and superelasticity in the austenitic phase. The effect of varying wear control parameters, load (5–20 N), sliding distance (0–3000), sliding speed (150–600 RPM), humidity (20% – 80%) and temperature (25–100°C) on the wear resistance of the fabricated composites were exhaustively examined. Steady-state, as well as Taguchi-based experimentation, were performed to investigate the wear phenomenon in the fabricated composite using a pin-on-disc tribometer. Modified Archard equation with power exponent was utilized to develop four new wear equations, which were both trained and tested using a machine learning algorithm. The results depict that among all four models, the DSW Model-4 has provided the best fit between the actual and the predicted wear volume with a coefficient of determination value of 0.9722. An infrared thermal imager was used to observe temperature variation during the wear test. Scanning electron microscopy (SEM) and a profilometer were used to carefully examine the worn surface.

Effect of ball milling on bulk MoS2 and the development of Al–MoS2 nanocomposites by powder metallurgy route

Abstract The present study provides an in-depth investigation of the exfoliation of molybdenum disulfide (MoS2) using high-energy ball milling and the subsequent development of aluminum‒molybdenum disulfide (Al–MoS2) nanocomposites via a powder metallurgy (PM) route. X-ray diffraction confirmed that the commercially available bulk MoS2 did not develop new phases after intense ball milling for up to 30 h. The effects of ball milling on the thermal stability and morphological changes in MoS2 powder have also been reported. The milling action caused a shift in the band gap of MoS2, from 1.2 to 1.44 eV due to quantum confinement phenomena confirmed by UV–visible absorption spectroscopy. The impacts of ball milling on the specific surface area and mean pore diameter of MoS2 were determined by the Brunauer–Emmett–Teller surface area analysis technique. Additionally, the investigation through Fourier transform infrared spectroscopy verifies the presence of functional groups, such as hydroxyl (O–H), alkane (C–H), and ether (C–O), on the MoS2 surface. The milling resulted in a significant reduction in particle size from an initial mean size of 1.2 µm–480 nm. Field emission scanning electron microscopy micrographs of the exfoliated MoS2 revealed a thin, cracked, and flake-like morphology. High-resolution transmission electron microscopy images revealed that the high-energy ball milling resulted in few-layered MoS2 nanoplatelets after 30 h of ball milling. Subsequently, the investigation extended its focus to the development of Al–MoS2 nanocomposites using the PM route, incorporating MoS2 into the Al matrix at different weight percentages (1, 2, 3, and 5 wt.%). Al-5 wt.% MoS2 nanocomposite showed the highest relative density of 93.09 %, the maximum hardness of 743.6 MPa, and the best wear performance among all the Al–MoS2 nanocomposites. The hardness of Al-5 wt.% MoS2 nanocomposite was 109.11 % higher than that of the pure Al sample developed similarly. A maximum compressive strength (σ max) of 494.67 MPa was observed in Al-5 wt.% MoS2 nanocomposite, which was 1.84 times the value of σ max obtained from sintered pure Al sample.

Study on the removal behavior of constituent phases of SiCp/Al composites by ultrasonic vibration-assisted milling

SiCp/Al composites are widely used in aerospace, optical devices, electronic devices and other fields due to their excellent properties such as wear resistance, high specific strength and low thermal expansion coefficient. Due to the difference between the constituent phases of SiCp/Al composites and the high hardness of SiC particles, conventional milling (CM) leads to problems such as poor processing quality and severe tool wear. Ultrasonic vibration-assisted milling (UVAM) can achieve high-quality cutting of SiCp/Al composites. However, the relationship between constituent phases (SiC particles, Al matrix) and tool under ultrasonic vibration is complex and the research depth is insufficient. This paper focuses on the study of the interaction between the constituent phase of SiCp/Al composites and the tool in UVAM. The formation process of residual cutting zone and material removal mechanism in ultrasonic machining were analyzed, and the influence of ultrasonic vibration on the removal mechanism of SiCp/Al composites was explored from the aspects of tool cutting speed and tool kinetic energy. A three-dimensional micro-cutting model of SiCp/Al composite multi-particles was established, and the interaction between constituent phases and tool during cutting under different ultrasonic amplitude conditions was analyzed by finite element method and combined with a series of experiments. The results show that the introduced ultrasonic vibration increases the kinetic energy of the tool and improves the tool's ability to damage SiC particles and Al matrix. Compared with CM, UVAM significantly reduces surface pits, scratches, and SiC particle crushing defects, and the surface roughness Sa is reduced by 32.33 %. Tool wear is relieved, and the wear of the back tool face is reduced by 22.31 % at most. At the same time, the resultant milling force is also decreased 32.76 %. In short, the research in this paper is of great significance to improving the high-quality processing of SiCp/Al composites.

Multi-stage load partitioning in additively manufactured Al6061+TiC nanocomposite characterized by in-situ neutron diffraction

Metal matrix composites (MMCs), combining metal matrix and ceramic particles, exhibit high mechanical strength and stiffness compared to conventional metallic materials. During fusion-based additive manufacturing (AM), MMCs undergo a rapid heating and cooling thermal history, which affects the interfacial bonding, thermal misfit stress and mechanical load transfer behavior between the metal matrix and particles, thus impacting the bulk mechanical performance. Here, we investigate the deformation dynamics and phase-specific load transfer in fusion-based AMed Al6061+TiC MMCs through in-situ neutron diffraction. By calculating the phase-specific lattice strains, a multi-stage load transfer and deformation behavior during uniaxial compression is revealed: (1) elastic deformation in Stage I for both phases; (2) sudden stress rebalance between two phases in Stage II, evidenced by a sudden decrease in Al lattice strain and increase in TiC; (3) active load carrying by both phases in Stage III, with both phases experiencing an increase in lattice strains. The deformation mechanism of each stage is deducted by correlating the evolutions of the interphase stresses and peaks’ broadening and intensity of the Al matrix. The local plastic deformation of the Al matrix near the phase interface is triggered and leads to stress rebalancing in Stage II. The global plastic deformation subsequently propagates throughout the Al matrix in Stage III, and the composite is further hardened through both dislocation multiplication and load transfer. The findings offer valuable insights into deformation and load-sharing behavior in AMed MMCs.

Influence of equal-channel angular pressing on 6061 Al matrix composites reinforced with NiTi particles

Influence of equal-channel angular pressing on 6061 Al matrix composites reinforced with NiTi particles

Investigation on the impact of thermal softening effect induced by nanosecond pulsed laser-assisted cutting on the deformation mechanism of SiCp/Al composites

The machining of SiCp/Al composites containing high hardness SiC particles poses a significant challenge. The nanosecond pulsed laser-assisted cutting method has been selected to improve the machinability of SiCp/Al composites with a volume fraction of 45%. User-written subroutine is used to establish two dimensional and three dimensional cutting simulation models. The deformation mechanism of the Al matrix and SiC particles in SiCp/Al composites is investigated using cutting simulation, digital image correlation (DIC) experiments, and nanosecond pulsed laser-assisted cutting experiments. The effect of the various pulsed laser parameters on the surface quality of the workpiece is also investigated. The simulation and experimental results demonstrate that the damage of SiC particles and their arrangement hinder the plastic deformation of the Al matrix, and the nanosecond pulsed laser induces thermal softening effect and improve the plastic deformation of the Al matrix. Compared to the conventional cutting, the SiC particles exhibit a denser arrangement within the chip, and the plastic deformation of the Al matrix governs the chip deformation. The aim of this present study is to enhance the plastic deformation of the Al matrix, mitigate damage to SiC particles, improve the arrangement of SiC particles, and reduce the surface roughness of the workpiece in order to enhance the machinability of SiCp/Al composites.

Studies of SiC‐Filled Al6061 Metal Matrix Composite Optical, Mechanical, Tribological, and Corrosion Behavior with Strengthening Mechanisms

The objective of the current study is to produce metal matrix composites (MMCs) using ultrasonic‐assisted stir casting and Al6061 alloy reinforced with silicon carbide (SiC) microparticle reinforcement in weight percentages of 0, 2, 4, and 6. The microstructural alterations of Al6061–SiC composites are investigated using a scanning electron microscope (SEM) equipped with an energy‐dispersive X‐ray (EDAX). By adding more nucleation sites for the formation of smaller grains, SiC reinforcement of the Al6061 matrix encourages grain refining. The SiC addition significantly changes the microstructure of Al6061 composites, enhancing their mechanical qualities. In addition to increasing density by 0.6%, hardness by 33%, and tensile strength by 33%. The increased SiC content dramatically decreases elongation by 42%. The strength of Al6061–SiC MMCs is predicted using several strengthening mechanism concepts as part of the continuing investigation. For Al6061–SiC composites, the strengthening contribution from thermal mismatch is more significant than that from Orowan strengthening, Hall–Petch mechanism, and load transmitting effect. Grain refinement interactions, load transmission mechanisms, and the strengthening effects of CTE differences and dislocations between matrix and reinforcement particles are studied. The composite with 6‐weight percent SiC reinforcement performs better in dry sliding wear and corrosion resistance.

Corrosion and wear performance and mechanism study of ZrB2/AA6016

Abstract This study involved the fabrication of aluminum matrix composites reinforced with ZrB2/AA6016 particles using the KBF4-Al-K2ZrF6 reaction system， the composites were then subjected to T6 heat treatment. An investigation was conducted to examine the impact of varying friction speeds on the corrosion and wear characteristics of ZrB2/AA6016. An investigation was conducted to study the frictional wear behavior of ZrB2/AA6016 in the presence of 3.5wt. % NaCl, both before and after T6 heat treatment. The study also aimed to understand the underlying mechanism of this behavior. The results indicate that the T6 heat treatment mitigates the impact of thermal stresses and strains caused by thermal mismatch, hence enhancing the material's wear resistance. The coefficient of friction (COF) for heat-treated ZrB2/AA6016 is lower than that for unheated-treated ZrB2/AA6016. As friction increases, the pace at which the material wears down tends to decrease. At a friction wear velocity of 50 mm/s, the wear rate of the material is minimized both before and after heat treatment, measuring 0.23×10-2mm3/Nm and 0.22×10-2mm3/Nm, respectively. Through the utilization of XRD, SEM, EBSD, TEM, and XPS analytical techniques, it has been determined that the ZrB2 particles exhibit strong bonding with the Al matrix. Additionally, the particle diameters range from 50~150nm. Following the T6 heat treatment, the grain size measured 40.53μm, while the proportion of large-angle grain boundaries was found to be 66.4%. The accumulation of Cl- resulted in the formation of localized corrosion pits on the surface undergoing wear, hence hastening the deterioration of the material. The primary causes of wear failure are corrosive wear, abrasive wear, and oxidative wear.

Thermo-mechanical response and form-stability of a fully metallic composite phase change material: Dilatometric tests and finite element analysis

Composite Phase Change Materials (C-PCMs), such as immiscible Al-Sn alloys are designed to store and release heat as a result of the phase transformation of one of the phases, i.e., Sn in this case. The volume changes induced by melting and solidification of the low-melting Sn phase as well as the different thermal expansion of solid Al and Sn phases induces stress fields during thermal cycles. Repeated experimental dilatometric tests were performed on the above C-PCM to check their microstructural stability as well as its effect on their form-stability, i.e., capability to recover the initial shape under various potential cyclic service conditions.Analysis of the thermo-mechanical behaviour of the two phases, as well as the overall one, have been investigated under the simple thermal profiles reproducing dilatometric tests. A finite element model of fully dense Al-Sn C-PCM, where a single spherical inclusion of Sn is surrounded by Al matrix, is generated and numerical thermo-mechanical analysis is performed. The thermal-dependence of elastoplastic-behaviour, thermal expansivity and other thermophysical properties of the 2 solid phases has been modelled, together with compressibility of liquid Sn. The simulations illustrate the overall material behaviour as well as the local thermomechanical response. The results for the slopes of elongation vs temperature curves agree well with experimental data from dilatometric tests, for which form-stability is observed from the third cycle. The results also suggested that the plastic deformation of the only regions of Al phase surrounding the Sn inclusion accommodates its expansion during heating and melting. In these latter regions, at the end of a dilatometric cycle, compressive strain in radial direction reaches a maximum value of 0.1 %, higher than overall strains.

Fatigue Behavior of Al/Steel Dissimilar Friction Stir Welds and the Effect of Die‐Press Forming

ABSTRACT6016‐T4 aluminum (Al) alloy plate was butt welded to the cold‐rolled steel plate by a friction stir welding (FSW) technique, and the fatigue properties of Al/steel dissimilar welds were investigated. Some dissimilar welds were die‐press formed to the hat shape, and specimens were sampled from the corners of the hat shape, where severe plastic deformation occurred by the die‐press forming. The die‐press‐formed samples had better tensile strengths and hardness than the as‐welded ones because of the work hardening. It indicates that the die‐press forming is applicable for the Al/steel dissimilar welds. However, large voids were formed around the steel fragments dispersed into Al matrix by die‐press forming. Those voids acted as the fatigue crack nucleation sites, thus reducing the fatigue lives of the die‐press‐formed specimens. When the bottom side of the welds experienced tension plastic deformation, the fatigue strength was the lowest.

Corrosion and mechanical characterisation of Al/TiO2/Y2O3 hybrid nanocomposites produced by squeeze casting

ABSTRACT In this study, the corrosion and mechanical performance of hybrid aluminium matrix nanocomposites (HAMNCs) reinforced with titanium oxide (TiO2) and yttrium oxide (Y2O3) nanoparticles were investigated. A squeeze-casting process was used to develop five HAMNCs with wt.% of nanoparticles of 2.5, 5, 7.5, and 10. The corrosion resistance of HAMNCs was investigated during a 168-h salt spray test. XRD examined the crystallographic and elemental properties of the HAMNCs. FESEM was used to examine nanoparticle distribution and interaction in the matrix. The microhardness, compression strength and yield strength properties of the fabricated samples were examined. The introduction of nanoparticles at 5 wt.% TiO2 +5 wt.% Y2O3 (HAMNC6) in the Al matrix had the most outstanding properties (corrosion resistance, microhardness, compression strength, yield strength). The properties were shown to be inversely proportional with an increase in the wt.% of the nanoparticles. The SEM analysis of corroded surfaces revealed that TiO2 and Y2O3 nanoparticles were found near the grain boundaries of HAMNC6, causing small pits and minor cracks.

Role of submerged friction stir welding in reducing intermetallic growth and enhancing microstructure in dissimilar Al-Ti joints

The integrity of dissimilar Al-Ti welds during conventional friction stir welding (CFSW) is compromised by excessive material mixing, leading to thick intermetallic layers. Underwater friction stir welding (UWFSW) mitigates these effects by inhibiting material mixing due to lower thermal conditions. Scanning electron microscopy revealed substantial Ti particles, appearing as blocks and strips, within the stir zone during CFSW. Static recrystallization, driven by exothermic reactions between Ti blocks and the Al matrix, resulted in over 93% recrystallized grains along stir zone, 10.7% higher than in UWFSW. In contrast, UWFSW resulted in a finer dispersion of Ti particles with reduced density due to lower frictional heat. The average grain size at the Ti interface of CFSW was 1.0 μm, compared to 2.6 μm in UWFSW. The inhomogeneous distribution of Ti particles in CFSW led to uneven dislocation distribution and increased stress concentrations, while finer Ti particles in UWFSW promoted a uniform grain structure, enhancing joint strength to 267 MPa, 13.4% higher than CFSW. Additionally, the γ-fibre and basal fibre texture in UWFSW increased joint ductility. The study highlights UWFSW’s effectiveness in joining dissimilar metals, offering significant advantages for industries such as aerospace and automotive.

Study on micro-grinding mechanism and surface quality of hardened 20 vol% SiCp/Al composites

Particle-reinforced aluminum-based silicon carbide composites (SiCp/Al) are widely used in aerospace, rail transit, and other fields due to their excellent comprehensive properties. However, the incorporation of high-brittle SiC particles poses challenges in the high-performance processing of SiCp/Al composites. This study focuses on hardened 20 vol% SiCp/Al composites, establishing two-dimensional finite element cutting models for single SiC particles. Micro-grinding experiments are conducted under various processing parameters. The influence law of surface defects on individual SiC particles relative to tool position and single factor machining parameters was analyzed, revealing the micro-grinding mechanisms affecting surface and subsurface quality. The results show that the interaction among particle damage mechanisms, crack propagation directions, and the restraining effects of the Al matrix leads to diverse types of defects at different cutting positions. Both simulation and experimental observations reveal surface defects such as pits, gullies, and burrs, while subsurface damage primarily results from crack invasion, cavity interstices, and pits due to particle breakage. The experiment achieved a minimum roughness of 0.057 μm. Taking into account the thermal softening of the material and the micro-behavior of the tool-chip interface, optimal conditions for improved surface quality involve a grinding depth of 0.03 mm, a spindle speed of 12,000 rpm, and a relatively low feed rate.

Cold‐Sprayed Boron‐Nitride‐Nanotube‐Reinforced Aluminum Matrix Composites with Improved Wear Resistance and Radiation Shielding

In this study, the influence of cold‐spray processing on the integration of 1D boron nitride nanotubes (BNNTs) into aluminum (Al) matrix composite deposits is delved into. Successful deposition of Al‐BNNT composite is achieved by pre‐spray dispersion of BNNTs in Al powder via wet mixing aided by ultrasonication. Pure Al powder deposition at 380 °C is limited by nozzle clogging, restricting the deposit thickness to 0.2 mm, while the presence of BNNTs enables longer spraying due to nozzle cleaning and damping by hard BNNTs, allowing thicker Al‐BNNT deposits of about 2 mm. Microstructural analysis reveals severely deformed Al splats decorated with a uniformly distributed network of BNNTs at the intersplat boundaries, reducing the porosity from 8% to 4% and increasing the splat flattening by 40%. Tribological testing demonstrates resistance of BNNTs to normal force, resulting in a 21% improvement in coefficient of friction and a 65% reduction in wear volume in the Al‐BNNT composite. Additionally, incorporating 3 vol.% BNNTs enhances the neutron radiation shielding by 35%. These improvements in the composites are attributed to reduced porosity and the inherent properties of BNNTs, such as high strength, the ability to produce tribofilm lubrication during dry sliding wear, and their high neutron absorption cross‐sectional area.

Multiscale simulation and experimental study on ultrasonic vibration assisted machining of SiCp/Al composites considering acoustic softening

Ultrasonic vibration assisted machining (UVAM) is an attractive option to achieve high-quality and low-wear machining of the advanced composites. The scope of this paper is to evaluate the role of ultrasonic vibration on the microstructure and material removal mechanism for SiCp/Al composites. Firstly, an ultrasonic vibration assisted tension (UVAT) molecular dynamics (MD) simulation method for SiCp/Al composites is proposed. The simulation results verify the existence of acoustic softening effect for SiCp/Al composites under ultrasonic vibration loads. Furthermore, it is found that the acoustic softening originates from the dynamic evolution of the dislocations in the Al matrix. However, the acoustic softening is hardly mentioned in conventional finite element (FE) simulations depicting the microscopic removal mechanism of materials. In this paper, the constitutive correction method is adopted to realize it. The stress reduction of the Al matrix caused by acoustic softening is reverse-identified, and the maximum is 102 MPa. Finally, a novel FE model for UVAM of SiCp/Al composites considering acoustic softening is constructed, and the microscopic removal mechanism of SiCp/Al composites is revealed by the FE simulation and microscopic experimental results. On the one hand, the ultrasonic vibration enhances the stress relaxation of the Al matrix by reducing the dislocation density, and further enhances the deformation ability of SiCp/Al composites. On the other hand, the matrix tearing dominates the generation and propagation of shear band cracks in conventional machining (CM), while the dominant factor in UVAM is the finely broken SiC particles inside the shear band. This study enhances the understanding of the microscopic removal mechanism in UVAM for SiCp/Al composites.

Cryogenic rapid quenching simultaneously enhances the strength and ductility of steel–Aluminum composite plates

Roll-bonded steel–aluminum composite plates exhibit poor plasticity due to work hardening induced by severe plastic deformation. In this study, the mechanisms for improving the plasticity of steel–aluminum composite plates were investigated through liquid-nitrogen quenching from both material science and mechanical perspectives. From a materials science perspective, rapid cryogenic quenching forms numerous dislocation walls and cells within the Al matrix. These dislocation configurations effectively limit dislocation movement during tensile deformation. Additionally, the difference in thermal expansion properties between the steel and aluminum matrices generate significant microstrain near the interface, enhancing the back stress-induced strengthening effect. From a mechanical perspective, rapid cryogenic quenching increases the hardness and tensile strength of the aluminum matrix. A stronger aluminum matrix restricts the deformation of the steel matrix during tensile loading, delaying the onset of necking in the steel matrix. Additionally, the significant hardening of the aluminum matrix can cause the tensile specimen to bend, creating two potential necking points that divide the tensile strain, thereby significantly increasing the pre-necking deformation of the composite plate. Compared with untreated specimens, the tensile elongation and tensile strength of the specimens treated with rapid cryogenic quenching increased by 49.1% and 10.8%, respectively. This study provides a novel approach to simultaneously enhance the strength and plasticity of composite plates.

Systematic overview of the preparation, interface characteristics, strengthening mechanisms, and challenges of graphene-reinforced Al matrix composites

Systematic overview of the preparation, interface characteristics, strengthening mechanisms, and challenges of graphene-reinforced Al matrix composites

Submerged friction stir processing of wire arc additively manufactured Al alloy: Microstructure and mechanical properties

Friction stir processing (FSP) significantly improves the microstructure and mechanical properties of wire arc additive manufacturing (WAAM) components. This study pioneers the application of submerged friction stir processing (SFSP) to thin-walled WAAM components fabricated from Al-2319, Al-5087, and Al-6082 alloys. The samples were characterized by optical microscopy, scanning electron microscopy, energy dispersive spectroscopy, electron backscatter diffraction, and microindentation. The results demonstrate that SFSP leads to a break of the eutectic network, the uniform distribution of precipitates originating from the Al matrix, a marked reduction in porosity and cracks, and grain refinement attributed to accelerated dynamic recrystallization, enhancing hardness and ductility across all three alloys. The improvement was most notable in the Al-6082 alloy relative to the others. Water cooling delays precipitates formation and encourages the development of fine particles. The uncoarsened θ' phase in Al-2319 and the fine β' phase in Al-5087 both contribute to superior tensile properties.

Corrosion studies of Al-Mg-Sc-Zr Alloy with Low Sc/Zr ratio fabricated by laser powder bed fusion for marine environments

This study investigates the corrosion behavior of a laser powder bed fusion (LPBF) Al-Mg-Sc-Zr alloy with a Sc/Zr ratio of less than 1 in 3.5wt% NaCl solution. X-ray diffraction (XRD) analysis revealed the presence of an Al matrix with face-centered cubic (FCC) structure and the secondary phase Al3(Sc,Zr) with L12 crystal structure. Microstructural analysis indicated a bimodal grain size distribution with fine equiaxed and columnar grains influenced by thermal gradients and secondary phase Al3(Sc,Zr). Potentiodynamic polarization and electrochemical impedance spectroscopy (EIS) tests in 3.5wt% NaCl solution demonstrated that the alloy exhibits a less negative corrosion potential (Ecorr) and lower corrosion current density (icorr) compared to other Al-Mg-Sc-Zr alloys with higher Sc/Zr ratios, indicating superior corrosion resistance. The enhanced performance is attributed to the fine grain structure and the formation of a stable protective oxide layer facilitated by the higher Zr content.

Thermal conductivity of binary Al alloys with different alloying elements

This work investigates the physical properties of several binary Al-Si/Ni/Fe/Cu/Mg alloys with varying alloying element contents and microstructures. The findings indicate that as the content of alloying elements increases, the number of secondary phases in binary Al alloys rises, and these phases become coarser. In hypereutectic compositions, primary phases in Al-Ni and Al-Fe alloys take on a needle-like morphology with high aspect ratios, forming a dendritic network. Regarding properties, in the hypoeutectic region, both thermal conductivity and electrical conductivity of binary alloys initially decrease sharply, followed by a more gradual decline with the addition of alloying elements. This trend occurs because thermal conductivity is mainly influenced by supersaturated solid solutions. In hypereutectic Al-Ni and Al-Fe alloys, the presence of large, needle-like primary phases significantly hinder the heat transfer, resulting in a more apparent reduction in both thermal conductivity and electrical conductivity. Among the five binary alloys, Al-Ni and Al-Fe alloys, which have lower solute concentrations of alloying elements in the Al matrix, exhibit the highest thermal and electrical conductivity. Furthermore, with increasing alloying element contents, the phonon thermal conductivity of Al-Si alloy increases more markedly compared to other alloys. The study will offer a fundamental understanding for the development of advanced alloys.