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Inter-layer failure and toughening mechanisms of carbon/aramid hybrid fiber composites interleaved with micro/nano pulps under low-velocity impact load

Hybrid fiber-reinforced polymer (HFRP) composites are widely used in aerospace structures because of their excellent overall performance. However, it is still challenging to address the issue of high sensitivity to delamination between dissimilar material interlayers in HFRP composites. This study combines experimental and numerical simulation to analyze the low-velocity impact behavior and interlaminar damage of two types of HFRP. Based on a micromechanical model, an equivalent aramid pulp (eAP) toughening laminate model is developed. The impact behavior of the HFRP toughen by eAP only in dissimilar material interlayers is simulated based on the model. The effect of eAP areal density on the impact behavior and evolution of interlaminar damage is analyzed. Results show that the maximum force and impact stiffness of eAP-toughened HFRP increase initially with the increase in eAP areal density, and then decrease slowly. The area and extent of damage of dissimilar material interlayers in eAP toughened laminates is significantly reduced. Finally, the interlaminar toughening and failure mechanisms by eAP-toughening only in dissimilar material interlayers of the HFRP composites are systematically revealed from fiber bridging and damage transfer perspectives.

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Strength-induced Peridynamic model for the dynamic failure of porous materials

Predicting the dynamic failure process of porous materials is a challenging task due to their complex structure. To minimize the use of time-consuming peridynamic (PD) models and to avoid surface effect issues in the dynamic failure of complex porous materials, this paper proposes a strength-induced PD model. The paper first presents the dynamic formula and relevant finite element discrete equation of the coupled PD and classical continuum mechanics (PD-CCM) model based on the Morphing method. The Morphing function is implemented to control the material parameters and enable the free transformation of PD and CCM models. Based on the coupled PD-CCM model, the strength-induced PD model is established to adaptively expand the PD subdomain in porous materials by controlling the Morphing function value through the strength state of the structure. This model enables the PD subdomain to appear automatically when the porous materials reach the critical stress state. The proposed model accurately predicts the location of crack initiation and path while minimizing computational costs and improving efficiency. Three two-dimensional numerical examples are used to verify the effectiveness, efficiency, and accuracy of the model. The results of the simulation suggest that the location where the crack initiates in the porous materials is strongly influenced by the amplitude of the dynamic load. Cracking is dependent on the pores and typically occurs through them.

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Foreign object damage characteristics of a thin nickel-based superalloy plate at room and high temperatures

Turbine blades with thin-walled structures usually works in harsh environments, and foreign object damage (FOD) is one of the conditions of special concern. In this paper, the FOD characteristics of thin nickel-based superalloy plates are studied by a combination of experimental, numerical and analytical methods, considering room and high temperatures, different impact conditions and plate thicknesses. An easy-to-use test system is developed to realize high speed impact of the thin nickel-based superalloy plate under elevated temperature. Crater morphologies, internal microstructure, and residual stress are analyzed after impact with different conditions. Numerical simulation of the impact process is performed by using Johnson-Cook (J-C) constitutive model. Based on Hertz theory, an analytical method for calculating the crater length and depth is proposed considering the deformation of the impact steel sphere. Results shows that the FOD characteristics at high temperature is significantly different from that at room temperature. The crater has lager dimensions under high speed and elevated temperature. Moreover, significant grain refinement is obvious and the dislocation layer is also thicker at higher speed and higher temperature. Due to the effect of high temperature softening, hardness and residual stress after impact with elevated temperature is lower than that at room temperature. Besides, non-normal impact mainly influences Goss texture and distribution of residual stress after high temperature impact. In addition, it is found that thickness have a significant effect on the FOD characteristics especially when the plate is thinner. The validity of the numerical model and analytical method is proved by comparing with the experimental results. The present study can provide data foundation and numerical analysis support for the damage assessment and maintenance of turbine blades.

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Study on the attributes of transverse surface waves in a layered piezoelectric semi-space with surface elasticity theory and extended stroh formalism

Previous works on surface acoustic wave sensors have shown great limitations in selecting piezoelectric materials and the wave propagation direction. To eliminate such limitations in the technological revolution of SAW sensors, the current paper's main purpose is to explore how wave propagation orientation affects the performance of SAW macro- and nano-sensors. Based on Extended Stroh formalism, the theoretical forms are derived and exploited to present the wavenumber of transverse waves in an arbitrary direction of the piezoelectric medium. Furthermore, we consider surface elasticity theory to acquire the phase velocity equation on the basis of the expression of the wavenumber. More intuitively, a physical model is set up to obtain the horizontal shear stiffness of the surface and bulk layers. Then, the numerical case is carried out to determine the relationship between phase velocity and wave propagation orientation. By comparing the numerical study and the physical model, it can be found that the empirical formula of shear stiffness for bulk and surface layers offers a helpful route to precisely predict the mechanical attributes of SAW macro- and nano-sensors, respectively. The summaries of the current theoretical work benefit the manufacturing of surface acoustic wave sensors with improved performance.

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Quasi-static uniaxial compression and low-velocity impact properties of composite auxetic CorTube structure

Auxetic structures are gaining great attention due to their unique contraction deformation characteristics under compression and impact. In this paper, high performance carbon fiber-reinforced composites are used to fabricate the auxetic structure consist of corrugated sheets and tubes (CorTube). The quasi-static uniaxial compression and low-velocity impact properties of composite CorTube structure are explored. The response of the composite CorTube structures under quasi-static compression loads are analyze through a combination of theoretical analysis, simulations, and experimental tests. Additionally, drop-weight impact tests are conducted using a rigid impactor with a hemispherical head to examine the effects of impact energy levels, impact locations, and corrugated sheet thickness on the impact response of CorTube structure. Enhancing corrugated sheet-tube bonding via modified cross members and reducing tube crushing during quasi-static compression are notable findings. The results also highlight the remarkable auxetic properties of the composite CorTube under low-speed impact, and the impact resistance could be enhanced by increasing the corrugated sheet thickness and stiffness. Various failure modes were observed, including cracks, pits, tube crushing, and delamination. Significantly, peak-impacted specimens exhibited greater maximum displacement with lower peak impact forces. This study offers insights into the deformation and failure modes of auxetic CorTube structures under low-velocity impact.

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Self-galloping of a liquid crystal elastomer catenary cable under a steady temperature field

Thermally-driven self-sustained motion allows for direct absorption of heat from a steady temperature field to maintain its own continuous motion, making it a valuable technology for thermal sensors, harvesters, and soft robotics. Exploring a straightforward and durable system that operates with self-sustained motion driven by heat is a formidable challenge. Based on a thin liquid crystal elastomer (LCE) fiber, we propose a thermally-driven self-galloping catenary cable system in this paper. Experiments show that the LCE catenary cable can engage in continuous periodic self-galloping in a steady temperature field with gradient. Combining the well-established dynamic LCE model and catenary theory, the governing equations of the self-galloping LCE catenary cable are established and its dynamics are theoretically investigated. The LCE catenary cable always develops into two motion modes, i.e., static and self-galloping modes, according to numerical calculations. The theoretical predictions are in general agreement with the experimental results. The LCE catenary cable maintains the self-galloping by absorbing thermal energy to offset the damping dissipation. The effects of system parameters on the amplitude, frequency and equilibrium position of the self-galloping are also obtained. This LCE catenary cable has advantages in terms of simple structure, customizable size, minimal requirement for movement space, and flexible adjustment, and it is anticipated to satisfy the demands of actual complex scenarios such as thermal sensors, energy harvesters, and autonomous robots.

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A derivative-free phase-field theory for capturing local buckling induced damage in architected plates

Architected plates are commonly used to enhance the load-bearing capacity and stability of structures such as ship hulls and aircraft components. Local buckling-induced damage in these plates are critical events that occur when the plate is subjected to external transverse loading. Performing the analysis to accurately capture this damage and estimation of local buckling load requires explicit 3D- modeling of the architected plate, which is computationally expensive. We address this issue by proposing a derivative-free phase-field theory to capture local buckling-induced damage in architected plates. Here the architected plate is modeled using the shear deformable plate theory and the internal web-core structure is preserved in terms of length scale parameters. The numerical value of the length scale parameter depends on the shape of the webcore structure so that any complicated shape of the webcore is handled based on this parameter. This approach makes the analysis simple to predict the damage behavior with a lesser number of degrees of freedom. The extra energy required to attenuate the zero energy mode-induced oscillations in the solution is estimated from the in-plane buckling analysis of the architected plate. To showcase the efficiency, simulations are conducted based on the proposed approach with different loading cases. The local buckling load and the induced damage behavior of the webcore are compared with the 3D-finite element solution obtained from ABAQUS. The comparison shows that the damage variable is an equivalent estimator of out-of-plane stretch of the webcore in predicting the buckling behavior of the webcore with reduced computational cost and time.

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Damage effects of aluminum alloy honeycomb sandwich panel double-layer structure induced by reactive projectile hypervelocity impact

In this paper, the experiments of Al2024 and reactive projectiles with hypervelocity impact on aluminum alloy honeycomb sandwich panel double-layer structure respectively were carried out by using two-stage light-gas gun, and the impact processes were recorded through high speed camera. According to the analysis of the experimental results, the debris clouds motion process and the damage effects on double-layer structure were compared. The damage enhancement mechanism of reactive projectile was revealed through numerical simulation and theoretical methods. The impact-induced detonation reaction of the reactive projectile can significantly reduce the "channel effect" of the honeycomb sandwich panel by destroying the honeycomb core cell wall, increase the perforation on the back facesheet of the honeycomb sandwich panel, and generate the debris cloud with higher temperature and faster expansion velocity. The debris cloud induced by the reactive projectile has a larger load distribution area on the rear plate, avoiding the concentration of loads in the center of the rear plate, and cause large area impact and thermal combined damage effects on the rear plate and internal space of the double-layer structure, while ensuring that the target structure cannot be penetrated. The reactive projectile efficiently applies the kinetic energy and chemical energy released by the impact-induced reaction to the interior of the target structure, the waste of kinetic energy caused by whole structure penetration can be avoided, resulting in significantly higher damage effects than the inert Al2024 projectile.

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